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500ze Air Sweeper Operator Manual CloudMaker Technology Global YM180 To view, print or download Rev. 03 (8-2013) the latest manual, visit: *ym180* www.tennantco.com/manuals...
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INTENDED USE The 500ze is designed to sweep disposable debris from hard surfaces (concrete, asphalt, stone, synthetic, etc…) typically found in outdoor urban areas (city streets, pedestrian malls, sidewalks, parking lots, etc…). Do not use this machine on soil, grass, artificial turf, or outdoor carpet surfaces, Do not use the machine other than described in this Operator Manual.
− Do not operate machine if MD3 display screen is inoperable. − Never allow children to play on or around machine. − Do not carry passengers on machine. − Always follow safety and traffic rules. − Report machine damage or faulty operation immediately. 500ze YM180 (11−2012)
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− Use Tennant supplied or approved replacement parts. − Wear personal protective equipment as needed and where recommended in this manual. For Safety: Wear hearing protection. For Safety: Wear protective gloves. For Safety: Wear eye protection. For Safety: Wear protective dust mask. 500ze YM180 (8−2013)
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Installed − Located on right panel. Consult Workshop Manual Before Welding − Located on Maximum Gradient / Speed− Located on windshield. right panel. Do Not Operate Machine Without Cab Lock Down Bracket Installed − Located on frame of machine. 500ze YM180 (11−2012)
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Engage Hopper Support Arm − Located on hopper and water tank. Do Not Spray People Or Animals. Always Wear Eye Read Manual Before Protection − Machines with Operating Machine − optional spray wand only Located on both doors. 500ze YM180 (11−2012)
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Located on main electrical box at rear of machine. Potential High Voltage Do Not Insert Fingers Hazard − Located on Into Battery Pack Power Terminal − Located on various electric components on machine. front of battery connection box cover. 500ze YM180 (11−2012)
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From Machine. Refer To Clean Water Only. Remove panel near bottom on both Workshop Manual − Key From Machine. Refer To battery packs. Workshop Manual − Located Located on frame of machine. on back of water tank. 500ze YM180 (11−2012)
6. Right access door 16. Water tank door 7. Vacuum fan access door 17. Left access door 8. Right brush 18. Left access door 9. CloudMaker (Dust suppression) 19. Battery compartment 10. Spray jets (Dust suppression) 20. Left brush 500ze YM180 (12−2011)
BRUSH LEVERS Use the Brush levers to adjust the brush path width and edge sweep. HEADLIGHT HIGH BEAM INDICATOR (CLEAR) The Headlight high beam indicator illuminates when the headlight high beams are on. 500ze YM180 (12−2011)
Use the 3−way Heater fan speed switch to the speed of both brushes and counterclockwise operate / adjust the heater. to decrease the speed of both brushes. 12−VOLT OUTLET Remove the cover to access the 12−volt outlet. 500ze YM180 (12−2011)
The machine can reach speeds of up to 12 km/h (8 mph) when in this mode. The brushes lower and begin rotating, the vacuum head lowers, and the vacuum fan begins operating when the machine is placed into Work Mode 1. 500ze YM180 (12−2011)
5 minutes per boost period (25 minutes total per hour). The vacuum fan speed will be limited to 2300 rpm for the remainder of the hour after the five boost periods. 500ze YM180 (12−2011)
If this is not done before the end of 5 minutes, the to function. vacuum fan speed control system will automatically reduce the fan speed and the system will need to be reset. 500ze YM180 (12−2011)
HAZARD WARNING LIGHT SWITCH The warning beacon can be swung back behind Use the Hazard warning light switch to activate the cab to allow for lower clearances. the hazard lights. 500ze YM180 (12−2011)
Hours of operation for machine are reduced when the air conditioner is operating. The MD3 machine management system automatically shuts off the air conditioning to conserve energy when the battery packs are close to needing to be recharged. 500ze YM180 (12−2011)
NOTE: To operate only the CloudMaker and conserve water, turn the Water Switch to position 1 and the water flow control knob to the minimum flow setting to turn off the water to the brush head spray jets. 500ze YM180 (12−2011)
Press the Brake pedal to stop the machine. PARKING BRAKE LEVER Pull the Parking brake lever to engage the parking brake. To disengage the parking brake, slightly lift the Parking brake lever, press the button, and completely lower the lever. 500ze YM180 (12−2011)
Bright Headlights On: Push the lever down. Bright Headlights Off: Pull the lever up. Flash Bright Headlights: Pull the lever up, then release. Signals: Push the lever forward for the right signal. Pull the lever back for the left signal. 500ze YM180 (12−2011)
The operator must always be completely seated in the operator seat to operate the machine. The weight adjustment knob controls the firmness of the seat. The front−to−back adjustment lever adjusts the seat position. 500ze YM180 (12−2011)
Use the Battery isolation button lock to lock the Battery isolation button. The Battery isolation button cannot be pulled out until it is unlocked. Pull out the Battery Isolation button when finished charging or installing battery packs. 500ze YM180 (12−2011)
ATTENTION!: Battery packs damaged as a result of being discharged below 60V will not be covered under warranty. OPERATION MODE DISPLAY The Operation mode indicator displays the operation mode (Transit Mode, Work Mode 1, and Work Mode 2) currently in use. 500ze YM180 (8−2013)
The top hour panel is not resettable. The lower hour panel displays the current amount of time the machine has been operated. The lower trip hour panel is resettable. Press the F1 button to reset the lower hour panel. 500ze YM180 (12−2011)
Press Menu Button to access the Main Menu press the OK button to access a menu item. screen. Press either the Menu Button once or the escape Press the F4 Button to access the Information button twice to return to the main screen. Screen. 500ze YM180 (12−2011)
PET (Polyethylene Terephthalate) Heavy Duty Brush − Recommended for areas where there is a heavy build up of debris. The stiffer / thicker bristles provide more aggressive digging action to remove compacted debris from along buildings, curbs, and in corners. 500ze YM180 (12−2011)
- Ensure all panels are secured in place. - Ensure both battery packs are fully charged. (Both battery packs must be fully charged before the machine is used). - Ensure all controls, gauges, and indicators function properly. 500ze YM180 (11−2012)
FOR SAFETY: When starting machine, keep foot on brake and drive lever in neutral. 2. Turn the key switch clockwise to turn on machine. 500ze YM180 (12−2011)
Do not allow the battery packs to be discharged below 15%. ATTENTION!: Battery packs damaged as a result of being discharged below 15% will not be covered under warranty. 500ze YM180 (12−2011)
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8. Release the parking brake, then press the shift or as needed. See EMPTYING THE Accelerator pedal to begin sweeping. HOPPER section of this manual. FOR SAFETY: When using machine, go slowly on inclines and slippery surfaces. 500ze YM180 (12−2011)
The machine will begin slowing when the drive motor temperature reaches 85_ C (185_ F) and continue slowing as the drive motor temperature rises. The machine will come to a complete stop when the drive motor temperature reaches 118_ C (244_ F). 500ze YM180 (12−2011)
3. Approach the curb at approximately a 45_ angle and slowly drive over the curb. 5. Press and hold the bottom of the Hopper raise / lower switch to lower the hopper. 4. Return the machine to either Work Mode 1 or Transit Mode. 500ze YM180 (12−2011)
FOR SAFETY: When using machine, make WARNING: Raised hopper may fall. sure adequate clearance is available before Engage hopper safety arm. raising hopper. Do not raise hopper when machine is on an incline. 7. Turn off the machine. 500ze YM180 (11−2012)
Drive lever in neutral, set parking brake, and turn off machine. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6. Open the wander hose access door to access the vacuum adapter cover. 500ze YM180 (12−2011)
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Remove the hopper inlet blanking plate from the vacuum port and return it to the storage location inside the cab. Lower the hopper. 10. Press the bottom of the Wander hose switch to start the vacuum. 500ze YM180 (12−2011)
FOR SAFETY: When using machine, make raise / lower switch to lower the hopper. sure adequate clearance is available before raising hopper. Do not raise hopper when machine is on an incline. 7. Close and secure both hopper lid latches. 500ze YM180 (12−2011)
5. Press and hold the top of the Hopper raise / lower switch to completely raise the hopper until it stops. 9. Clean the vacuum port. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 500ze YM180 (11−2012)
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12. Pull the safety pin from the rear bumper, pull the handle, and open the water tank door. 15. Close and secure the water tank door. Attach the water tank door retainer chain to the bracket. 16. Clean the brushes and vacuum head area. 500ze YM180 (12−2011)
Hydraulic Oil Level Low Warning Warning Battery voltage has dropped to Charge battery packs Heater Disabled − Low Voltage 72 volts Warning Battery voltage has dropped to Charge battery packs Air Con Prohibit − Low Voltage 72 volts 500ze YM180 (12−2011)
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Fan Speed Restrict 2 for longer than five minutes lever in neutral, turn off machine, turn on machine, and set vacuum speed below 2400 rpm Warning Turn off machine. All remaining machine warnings Call authorized service representative 500ze YM180 (12−2011)
3. Remove the pressure washer wand from the storage hook and unwind the pressure washer hose completely from the hooks. WARNING: Do not spray people or animals. Severe personal injury can result. Wear eye protection. Hold sprayer with two hands. 500ze YM180 (12−2011)
The motor will start and the paddle will rotate once in approximately three minutes and then reset to the default of one rotation every 12 minutes. The pump cycle time of 12 minutes is not adjustable. 500ze YM180 (12−2011)
Clear blockage from jet Pump vacuum tube disconnected Reconnect pump vacuum tube to tank at tank drain tube drain tube Blocked tank vacuum strainer Clear debris from tank vacuum strainer Defective water pump Call authorized service representative 500ze YM180 (12−2011)
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Set parking brake Wander hose is turned on Turn off wander hose Water tank is empty Fill water tank Nozzle at end of pressure washer Turn off pressure washer switch and wand is blocked clear blockage from nozzle 500ze YM180 (12−2011)
Also required: Adjust Vacuum Fan Speed Knob for conditions. (12) Also required: Sufficient supply of water in water tank, In−cab water flow control knob CLOSED, Pressure Washer Switch OFF. CloudMaker rotates in Work Mode 1, even with Water Switch OFF. 500ze YM180 (12−2011)
− Side panels Check for damage and ensure they are secured to machine − Check operation of controls − Ensure batteries are fully charged 500ze YM180 (8−2013)
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− Check hopper door screen for wear and damage − Check vacuum fan access door for damage − Hydraulics Check hoses and fittings for leaks, wear, and damage − Check hydraulic filter indicator 500ze YM180 (8−2013)
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..Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. NOTE: Refer to the Green Machine 500ze Workshop Manual for additional service requirements. 500ze YM180 (8−2013)
9. Water tank door hinge 2. Front trailing arms 10. Steering bell crank levers 3. Right and left hopper door arm 11. Rear trailing arms 4. Right and left hopper lift cylinders (upper and lower) 5. Cab pivots 500ze YM180 (12−2011)
5. Apply a light film of hydraulic fluid onto the Contact appropriate service personnel if a leak is filler cap gasket before reinstalling the cap discovered. Do Not operate the machine. onto the reservoir. ATTENTION!: Only use TENNANT supplied hydraulic hoses or equivalent rated hydraulic hoses. 500ze YM180 (11−2012)
BATTERY ISOLATION BUTTON Check operation of the Battery isolation button daily. The machine should not start after the button is engaged. Ensure the lock holds the Battery isolation button down when the lock is engaged. 500ze YM180 (11−2012)
The Tennant Programmable Smart Lithium−ion Chargers are designed specifically to charge the 500ze battery packs. Do not use any other type of charger to charge the battery packs. Use of other types of chargers to charge the battery packs will void the battery pack warranty.
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Call TENNANT SERVICE if the red LED is flashing. The red LED goes out and the green LED flashes when the batteries begin charging. The green LED will stop flashing and remain illuminated when charging is complete. 500ze YM180 (12−2011)
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14. Disconnect the battery charger power cable 16. Reconnect the machine power cable to the from the power terminal. power terminal. NOTE: To ensure there is no current to the power cable, always connect the power cable before connecting communication cable. 500ze YM180 (11−2012)
Check the 12−volt battery terminals and connections for corrosion and damage after every 450 hours of operation. 18. Unlock and pull out the Battery Isolation button. 19. Lower and secure the side covers. 500ze YM180 (11−2012)
Warning Beacon, Voice Box, Indicators 10 A Reverse Camera, Monitor, Radio 15 A Wipers, Modem, Screen Wash, Horn 10 A AC Compressor 10 A Unused NOTE: Always replace a fuse with a fuse of the same type and amperage rating. 500ze YM180 (12−2011)
Tighten the screws. 5. Reinstall the brush assembly cover. 6. Adjust the brush angle. See ADJUSTING THE BRUSH ANGLE section of this manual. 500ze YM180 (11−2012)
3. Adjust the pitch (front to rear) angle. Loosen BRUSH MOTORS the four hex screws. Adjust the angle of the brush assembly. Tighten the hex screws. Check the brush motors for leaks and damage every 450 hours of operation. 4. Reinstall the brush assembly cover. 500ze YM180 (12−2011)
Repeat procedure if additional persons in areas near the machine. adjustments are necessary. NOTE: Little or no flap vibration is necessary for light sweeping (light litter). More flap vibration may be necessary for heavier sweeping (wet sand). 500ze YM180 (12−2011)
Ensure the cast iron skid is level with the vacuum nozzle skid. CLOUDMAKER Check the CloudMaker weekly for damage and to ensure it is functioning correctly. Check the cast iron skid for wear and damage every 450 hours of operation. 500ze YM180 (12−2011)
Check the drain cap filter for damage and clean the filter weekly. WATER TANK DOOR RETAINER CHAIN Check the water tank door retainer chain for damage every 450 hours of operation. Replace the chain if it is damaged. 500ze YM180 (11−2012)
Check the hopper cyclone screens for wear and damage every 450 hours of operation. Be sure the cyclone drain holes are clear. HOPPER DRAIN SCREEN Check the hopper drain screen for wear and damage every 450 hours of operation. 500ze YM180 (11−2012)
450 hours of operation. HOPPER DOOR SCREEN Check the hopper door screen for wear and damage every 450 hours of operation. VACUUM FAN ACCESS DOOR Check the vacuum fan access door for wear and damage every 450 hours of operation. 500ze YM180 (12−2011)
Check the windshield wiper blade for wear and damage every 450 hours of operation. Replace when necessary. REAR VIEW CAMERA (OPTION) Check the rear view camera every 450 hours of operation. Clean the camera lens with a soft clean cloth. 500ze YM180 (11−2012)
Torque wheel nuts twice in the pattern shown to 145 to 150 Nm (107 to 110 ft lb) after every 450 hours of operation. PARKING BRAKE LEVER Check the operation of the Parking brake lever after every 450 hours of operation. 500ze YM180 (12−2011)
450 hours of operation. FILLING THE AUTOMATIC LUBRICATION SYSTEM RESERVOIR 1. Remove the cap from the automatic lubrication system reservoir. 2. Pour grease into the reservoir. 3. Reinstall the cap onto the reservoir. 500ze YM180 (11−2012)
3. Place the lock−down bracket onto the lock down hook and reinstall the lock−down bracket onto the frame of the machine. 3. Lift the safety hook handle located on the left rear side of the cab and tilt the cab. 500ze YM180 (12−2011)
If the machine is operable, see RAISING / 5. Use the hopper pump to manually tilt the LOWERING THE HOPPER section of this hopper. manual. If the machine is inoperable, see LOWERING THE HOPPER MANUALLY section of this manual. 500ze YM180 (12−2011)
3. Turn the hopper pump needle valve knob fully clockwise to close the needle valve. NOTE: The power hopper tilt system will not operate if the hopper pump needle valve knob is left open. 500ze YM180 (12−2011)
Disengage the park brake when ready to tow the machine. Loosen the mechanical brake release when finished towing the machine. Do Not leave the mechanical brake release tightened during normal machine operation. 500ze YM180 (11−2012)
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AND 380 mm (15 in) or less from the ground. 10. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, drive the machine off the truck or trailer. 500ze YM180 (12−2011)
Jack machine up at designated locations only. Support machine with jack stands. Rear jacking locations are located beneath the rear bumper and in front of each rear tire. 500ze YM180 (12−2011)
Reinstall the drain cap when spray jets, and the vacuum tube spray jet. the water tanks are empty. 3. Park the machine in a cool, dry area. Do not expose the machine to rain. Store indoors. 500ze YM180 (12−2011)
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