FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL LOG OF REVISIONS All revisions to this Maintenance Manual must be recorded in the following table. Revision Number Revision Highlight and Pages affected Date Signature English Edition 2003-03-28 Page VIII-2...
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL MAINTENANCE MANUAL INTRODUCTION In order to maintain the airplane in an airworthy condition, to enjoy a safe flight and save on repair expenses, maintenance tasks must be carried out. Maintenance instructions are divided to scheduled and non-scheduled tasks.
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL AIRPLANE PREPARATION FOR FLIGHT REFUELING Magnetos OFF check Master switch Fuel quantity check Master switch Fill the required amount of fuel per flight plan Master switch ON check fuel quantity Master switch Record amount of fuel in airplane log...
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FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL Nose wheel Axle locking nuts check tight Tire and wheel undamaged, inflated properly. Gear strut no distortion. Gear support frame locking nuts tightened no distortion. Propeller Blades and hub undamaged and cleaned. Spinner undamaged, fixed tight...
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FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL Elevator (Stabilator) Structure and skin undamaged, no delamination, leading edge. Attached firmly through out its length Elevator free movement up and down Elevator hinge plate undamaged, attached firmly, no play Balance weights fixed tight, no play...
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL DETAILED SCHEDULED INSPECTIONS SCHEDULED INSPECTIONS – PROGRAM INSPECTION TYPE TASKS TO BE PERFORMED general Ensure that ignition switches are OFF and master switch (key) is REMOVED Remove seats and seat back Remove fuselage – wing top fairing Check all rivets to detect loose rivets.
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL TASKS TO BE PERFORMED Flight controls Check aileron surfaces for condition, smooth and free movement, no play up or down, side play acceptable. Check bolts and nuts attaching the aileron hinges for tightness. Check hinge pin tightness Check elevator surface for condition, smooth and free movement, and no play up or down.
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL TASKS TO BE PERFORMED Cockpit Carefully inspect all operating levers for damage, wear, abnormal play and security of attachment. Clean and lubricate as required. Check electric wiring and electric component installation, for condition and attachment...
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FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL TASKS TO BE PERFORMED Engine All Engine maintenance is to be performed according to ROTAX Maintenance manual This maintenance schedule covers only airframe manufacturer installation in the engine compartment Check the fuel lines in the engine compartment for condition and secure attachment.
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FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL TASKS TO BE PERFORMED Check instrument pick-up attachments to engine for proper condition. Check all electric harness for proper condition. Check the electrolyte level in the battery, add if required Check battery base and securing straps for condition, attachment and cleanliness from battery fluids.
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL TORQUE FOR BOLTS AND NUTS Use the required torque of the different assemblies in the airplane. Bolts used on airplane are galvanized of 8.8 class. The requirement for this type of bolts is: Diameter...
FLYSYNTHESIS WALLABY SECTION VIII MAINTENANCE MANUAL DAMAGE TO THE COMPOSITE STRUCTURE Consult factory for more information EXCEEDING ENGINE LIMITS Any time an engine limit is exceeded, RPM, time limit, pressure or temperature, record the event in the airplane logbook and consult the ROTAX Maintenance Manual.