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Airstream 2002 Classic Owner's Manual

Classic trailer
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AIRSTREAM
AN AMERICAN LEGEND
CLASSIC TRAILER
2002
OWNERS MANUAL

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Summary of Contents for Airstream 2002 Classic

  • Page 1 AIRSTREAM AN AMERICAN LEGEND CLASSIC TRAILER 2002 OWNERS MANUAL...
  • Page 3 2002 INTRODUCTION The Owners Manual for your new Airstream trailer is designed to respond to the most frequent inquiries regarding the operation, function and care of the many systems that make modern trailering a joy. Airstream realizes our customers possess varying degrees of expertise in the area of repairing and maintaining the appliances in their trailer.
  • Page 4 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 2002 WARRANTY AND SERVICE INTERIOR FURNISHINGS AND ACCESSORIES Warranty Fabric Care Warranty Explanation Lounges & Tables Service Features & Fixtures Reporting Safety Defects Storage Areas Maintenance Schedule Smoke Alarm Maintenance Parts & Supplies Gas Detector...
  • Page 5 AIRSTREAM'S RESPONSIBILITY The basic Airstream Limited Warranty applies for a period of two years from the date of original purchase, and the application date of all warranties is that indicated on the owner's identification card.
  • Page 6 Since Airstream, Inc., has no control over these conditions, it is necessary for the owner to wash and maintain their trailer as instructed in the Owner's Manual.
  • Page 7 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL DEALER REPRESENTATION EXCLUDED The full extent of the basic Airstream Limited Warranty is set forth in detail in the folder, and in the explanation of the basic Airstream Limited Warranty covered in the Airstream Trailer Owner's Manual.
  • Page 8 Extremely hot or direct sunlight will deteriorate rubber and fade curtains and upholstery. Conditions of this nature, although they may be normal for the area, are beyond Airstream's control and become the responsibility of the owner.
  • Page 9 Please contact your dealer if you need service. Major service under your Airstream Limited Warranty is available through our nationwide network of Airstream Dealer Service Centers. An up-to-date list of Dealer Service Centers has been provided with your new trailer.
  • Page 10 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MAINTENANCE SCHEDULE WARNING : FAILURE TO MAINTAIN YOUR COACH CAN CAUSE PREMATURE AND UNEXPECTED PARTS BREAKAGE AND/OR ERRATIC OPERATION THAT MAY BE HAZARDOUS. Note: See appliance manufacturer's literature for further information EVERY 1,000 MILES OR 60 DAYS Escape Window Check operation of latches and upper hinge.
  • Page 11 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL EVERY 10, 000 MILES OR 6 MONTHS Brakes Inspect, adjust or replace as necessary Wheel Bearings Clean and repack Tires Inspect and rotate Spare Tire Carrier Lubricate moving parts. Seals, Windows & Door Clean with mild detergent and coat with "Slipicone".
  • Page 12 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SUGGESTED MAINTENANCE PARTS AND LUBRICANTS BULBS, EXTERIOR Taillight #2057 Back Up #1156 License Plate # 53, wedge base # Clearance Light 194, wedge base Door Light #1003 Convenience Light (Dump Valve) # 53, wedge base...
  • Page 13 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MAINTENANCE RECORD DATE DEALER SERVICE PERFORMED...
  • Page 14 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTES A-10...
  • Page 15 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TOWING YOUR AIRSTREAM TOW CAR EQUIPMENT If you plan to buy a new vehicle to tow your trailer we suggest that you include in your purchase the towing options offered by most automobile manufacturers. These include such things a heavy-duty alternator and radiator, heavy-duty springs (See Note:) and shock absorbers, transmission cooler, heavy-duty fan and flasher unit and others, depending upon the make of the vehicle.
  • Page 16 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL ELECTRIC BRAKES The brakes are operated by 12 volt current from your tow vehicle and MUST BE HOOKED UP SO THAT YOU HAVE AN INTEGRAL SYSTEM WITH YOUR TOW VEHICLE BRAKES. To prevent problems and insure satisfactory braking action, install an electronic controller in line with the brakes in your tow vehicle.
  • Page 17 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL...
  • Page 18 LOADING Below is a sample of the weight information chart provided in all Airstream vehicles. This information can be found in your vehicle on the back of the first wardrobe door on the curbside of the vehicle about 60" up from the floor.
  • Page 19 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL The allowable personal cargo must be distributed in your trailer in such a manner that the Gross Axle Weight Rating is not exceeded. To determine this it is necessary to load all of your allowable personal cargo and variable weights. Then hitch the trailer to the tow vehicle with load equalizing hitch properly adjusted as shown on the following pages.
  • Page 20 Your hitch installer should provide your hitch rating information to you. Sway Control Device Although Airstream has not intruded into the hitch manufacturers field of expertise and preformed formal testing, we find the vast majority of Airstream owners purchases sway-control devices.
  • Page 21 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL The hitch ball should be level to slightly higher. Readjust leveling bars until this will of condition is correct by increasing or decreasing the length the chain engaged in A frame saddle bracket. Short chain raises hitch ball, longer chain lowers it.
  • Page 22 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Note: Leveling the trailer end to end, then measuring from the ground to the top of the ball socket determines Coupler height on the trailer. Attach the safety chains (see figure 10) to the welded portion of the hitch or tow vehicle's frame, but never to the removable ball mount.
  • Page 23 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TOWING TIPS We want every owner to be a safe and courteous driver. A few hours of towing practice in a large empty supermarket lot will make pulling your trailer over the road much easier. Line out two corners for left and right turns.
  • Page 24 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Passing WARNING : Never open a radiator cap when the tow vehicle is hot. Check the coolant level when the vehicle is cool. When going downhill in dry weather, down shift so that engine compression will slow the whole rig clown.
  • Page 25 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Backing Up In BACKING UP the important thing to remember is to DO EVERYTHING SLOWLY and to correct immediately if you see the trailer turning the wrong way. Concentrate on the rear of the trailer. With your tow vehicle and trailer in a straight line back up slowly and turn the bottom of the steering wheel in the direction you want the trailer to go.
  • Page 26 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SUGGESTED PRE-TRAVEL CHECK LIST Interior Turn off water pump switch Check battery water level Close windows and vents Lock all interior cabinet doors. Latch refrigerator door. (Seal containers first.) Hold down or stack securely all loose, hard and sharp objects...
  • Page 27 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Trailer Equipment and Accessories Water hose, 5/8 in. high pressure, tasteless, odorless, non-toxic, (2 -- 25 ft. sections). "Y" connection -- water hose. The sewer hose with clamp. Drain cap with hose drain. Holding tank cleaner and deodorizer.
  • Page 28 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTES B-14...
  • Page 29 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL CAMPING SAFETY As always, safety should be one of your top priorities. Make sure you, and everyone traveling with you, can operate the main door and exit window rapidly without light. Contemplate other means of escape in case the designated exits are blocked.
  • Page 30 Booklets are available which lists these dumping stations. When stopping for the night you Airstream is built to be safely parked in any spot that is relatively level and where the ground his firm. Your facilities are with you. You are self-contained. Unless the tow vehicle is needed for transportation, it is not necessary to unhitch.
  • Page 31 3/4-inch wrench. The octagon stub for emergency use of a wrench is located on the end of the drive shaft towards the back of the trailer. All you need to do to enjoy the self-contained luxury of your Airstream is to turn on the LP gas and light any appliances with pilots.
  • Page 32 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL EXTENDED STAY Making a long trip in your Airstream is not very different from making a weekend excursion. Since everything you need is right at hand, you are at home wherever you go. When packing for an extended trip takes everything you need, but only what you need.
  • Page 33 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL HOOK UP TO WATER (See Fig. 3) by attaching a ½” minimum high-pressure water hose to the city water service. The power cord is stored in the lower roadside rear storage compartment. The cord is stored on a tray that can be slid out and dropped down for ease of use.
  • Page 34 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL...
  • Page 35 In severe conditions you may want to use a small dehumidifier to aid in reducing condensation. NOTE: The Airstream trailer is built as a recreational vehicle and is not intended as a permanent dwelling or for more than temporary use in sub-freezing temperatures.
  • Page 36 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTES...
  • Page 37 If a substance is found on the coating that cannot be removed by normal washing procedures, Airstream recommends using DX 330 Acryli-Clean made by PPG Industries. Follow all directions and warnings on the product container.
  • Page 38 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Main Door CAUTION : When towing, the door lock must be secured. If it is not locked, the constant vibration of travel may cause the door to open with possible damage. Screen Door The screen door secures to the main door by means of a slide bolt type latch. It can be operated independently by releasing the slide bolt and swinging the screen door away from the main door.
  • Page 39 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Chassis The standard RECOMMENDED HITCH BALL HEIGHT for your Airstream is 18 ¾” on all models except the slide outs which are 20 3/8”. If you plan long trips with the trailer heavily loaded you should check your trailer, after loading, to determine the optimum height.
  • Page 40 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Maintenance 1. Every two years remove screws and cover and check grease condition. Use HMP grease similar to lubricate 630AA and spread on gear teeth, Grease is not required on the nylon timing gears. No internal lubrication of the post is required, but an occasional external application of a silicone or WD-40 spray lubricant on the inner tube of the post when extended is permissible.
  • Page 41 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TIRES Your trailer is equipped at the factory with name brand trailer tires. Airstream dealers cannot make adjustments to tires. A dealer who handles that particular brand must do this. If you ever have tire problems check the local telephone directory for the nearest dealer.
  • Page 42 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL In an emergency remove the flat tire. The independent suspension Of the Rubber torsion Axle allows four or six wheel units to be safely towed on three or five wheels for a short distance (100 miles maximum) and only at a low speed (30 MPH).
  • Page 43 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TIRE ROTATION (10,000-mile intervals) SPARE TIRE The spare tire for Airstreams is stored under the front of the trailer. The front handle of the tire carrier is a one-inch tube protruding out from under the front A-frame on the curbside. It is secured by a bracket and bolt along the inside of the A frame rail.
  • Page 44 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL AXLE AND RUNNING GEAR ASSEMBLY Each Airstream RUBBER TORSION axle is aligned during manufacturing, and double-checked on a random basis. Alignment after delivery is the customer's responsibility. Hitting chuck holes or rough railroad tracks while going straight will only cause misalignment after the tire has been struck many repetitive times.
  • Page 45 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 14. Install outer bearing. 15 Install washer and spindle nut 16. While rotating the wheel, tighten the spindle nut with a 12" wrench until there is a slight tension. Then back off one notch and install cotter pin. There should now be from .001" to .010" endplay in hub. If not, back off one notch.
  • Page 46 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL ELECTRIC BRAKES A CONTROLLER installed in your tow vehicle will synchronize the trailer brakes with your car brakes. It is designed to apply the trailer brakes whenever the tow vehicle brakes are applied. TYPICAL ELECTRONIC CONTROLLER ELECTRONIC CONTROLLERS are inertially activated.
  • Page 47 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL HOW ELECTRIC BRAKES WORK The electric brakes on your trailer are similar to the drum brakes on your automobile. The basic difference is that your automotive brakes are actuated by hydraulic pressure while your electric trailer brakes are actuated by an electromagnet.
  • Page 48 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL HOW ELECTRIC BRAKES HELP Electrically actuated brakes have several advantageous features over other brake actuation systems. 1. They can be electrically adjusted to provide the correct braking capability for varying road and load conditions. 2. They can be modulated to provide more or less braking force, thus easing the brake load on the towing vehicle.
  • Page 49 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TO SYNCHRONIZE: Start by making sure the trailer brakes are properly adjusted. Set the System Resistor in the middle of the coil and the Controller adjustment near the center of its setting. CAUTION : BEFORE MAKING ROAD TESTS, MAKE SURE THE AREA IS CLEAR OF VEHICULAR AND PEDESTRIAN TRAFFIC.
  • Page 50 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL BRAKE CLEANING, INSPECTION AND LUBRICATION Your trailer brakes must be inspected and serviced at yearly intervals or more often as use and performance requires. Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking.
  • Page 51 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SHOES AND LININGS A simple visual inspection of your brake linings will tell if they are usable. Replacement is necessary if the lining is worn thin (1/16" or less), contaminated with grease or oil, or abnormally scored or gouged. It is important to replace both shoes on each brake and both brakes of the same axle.
  • Page 52 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Individual amperage draw can be measured by inserting the ammeter in the line at the magnet you want to check. Disconnect one of the magnet lead wire connectors and attach the ammeter between the two wires.
  • Page 53 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TROUBLE SHOOTING GUIDE SYMPTOM CAUSES REMEDIES Open circuits Find & correct Brakes Severe under adjustment Adjust brakes Faulty controller Test & correct Short circuits Find & correct Weak Clean or replace Grease or oil on magnets or linings...
  • Page 54 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL HUB REMOVAL Whenever the hub equipment on your axle must be removed for inspection or maintenance the following procedure should be utilized. 1. Elevate and support the trailer unit per manufacturers' instructions. 2. Remove the wheel.
  • Page 55 Each swatch will show the cleaning code in parenthesis. Upholstery The following are the cleaning code instructions for the various fabrics used in the Airstream trailers: Code WS Fabric Care: Spot clean this fabric either with a mild solvent or water based cleaning agent. When using a solvent or dry cleaning product follow instructions carefully and clean only in a well-ventilated room.
  • Page 56 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Draperies CAUTION : All drapery materials and mattress covers must be professionally dry-cleaned. Unsnapping from the wall, removing a screw or pop rivet from the end of the curtain track, and sliding them out remove draperies. The pop rivets are removed by drilling through the head with a 1/8" drill bit.
  • Page 57 The leaf then unfolds and rests against the leg support. Airstream recommends that during travel the table be left in the upright position. Central Control Panel The solid-state central control panel has two different configurations.
  • Page 58 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Bath Area Remote Switches Two remote switches for appliances are located on the bathroom wall. One is for the water pump, and duplicates the pump switch on the central control panel. Either pump switch may be used to turn the pump on or off at any time.
  • Page 59 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SMOKE ALARM - FIREX MODEL B IMPORTANT INFORMATION SMOKE ALARM SAFETY CHECKLIST 1. Test your smoke alarm every week. To test the electronics, firmly depress the button. To test that smoke reaches the sensor, blow smoke in a careful fire-safe manner into your smoke alarm.
  • Page 60 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 4. If a smoke alarm is installed in a mobile home, test the smoke alarm after you remove the vehicle from storage and before each trip. WARNING : If your smoke alarm does not respond as described in any of the above tests, check that a good battery is properly installed.
  • Page 61 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL For Models A, B, C, E and PB use: Eveready 216, 522 or 1222; Mallory MN1604; Duracell MN1604; or Ultralife U9VL-J. For Model E also use AA Heavy Duty for light power. The miniature lamp operates on two (2) AA batteries.
  • Page 62 The failure of any circuit component will cause the detector to display a continuous orange LED fault light and a short beep indicating failure. If this occurs, immediately contact your dealer or Airstream Customer Service for the name of the nearest detector service center.
  • Page 63 A coat of natural silicone lubricant applied after the seal has dried will keep it flexible. Spread the lubricant evenly with a brush or finger, working it into the surface. This is a good practice for all rubber seals in your Airstream. For replacement of a damaged window contact an Airstream Service Center or the factory.
  • Page 64 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTES E-10...
  • Page 65 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PLUMBING SYSTEM LIQUID PETROLEUM GAS (LPG) FILL VALVE Your trailer is equipped with LP tank fill valves called "RV Type I Acme" connection. The large, green, nylon swivel nut is a right hand thread and is designed for hand operation only.
  • Page 66 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL AUTOMATIC GAS REGULATOR All models are equipped with an automatic gas regulator. Both tanks are connected to this regulator. Open both tank valves completely, then close about 1/4 turn. This will allow you to easily check to see if valves are open or closed.
  • Page 67 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL To Install 1. Place the bottle in position on the "A” frame and bottle cross member so that it rests on the upper collar of both bottles with the collar rims engaged in the grooves on the underside of the bracket. If your trailer is equipped with a gas bottle cover it should be positioned over the bottles next.
  • Page 68 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL BASIC RULES FOR SAFETY WARNING : Do not store LP containers within a vehicle. LP containers are equipped with safety devices that vent gas should the pressure become excessive. WARNING : Do not use cooking appliances for comfort heating. Cooking appliances need fresh air for safe operation.
  • Page 69 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TYPICAL GAS LINE SYSTEM Connection, Water Heater 3/8” Flare Coupler 3/8” OD Copper Tubing Connect, Second Furnace 5/8 x 3/8 x 3/8 Brass Tee 5/8 OD copper Tubing Connection, Refrigerator 5/8 x 5/8 x 3/8 Brass Tee Connection, Range 10.
  • Page 70 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL WATER SYSTEM-SELF CONTAINED Fill the water tank by opening the exterior access door and remove screw cap. A garden hose can now be inserted. It's a good idea to let the water run through the hose for a short time to flush it out. Experienced RVers usually fill their tanks with "home"...
  • Page 71 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SANITIZING Potable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subject to, sanitizing is recommended prior to storing and before using the water system after a period of storage. Systems with new components, or ones that have been subjected to contamination, should also be disinfected as follows: 1.
  • Page 72 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL CITY WATER HOOK-UP The city water hook-up is found on the lower roadside of the trailer in the utility compartment Use a high-pressure hose of at least 1/2" diameter. It should be one that is tasteless, odorless and non-toxic designed for RV use.
  • Page 73 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL BLACK TANK FLUSH Also in the utility compartment is a water hose connector marked "black tank flush". To use, hook up a hose and turn on full force. Within the tank a spray head with a multiple holed head will spray the interior surface of the tank.
  • Page 74 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL GALLEY FAUCET, MOEN PURETOUCH® 1-800-374-6542 WATER FILTRATION SAFEGUARDS Your Moen PureTouch® Filtering Faucet System integrates carbon block filtration technology designed by Culligan International into a faucet spout. This technology is fast and effective at reducing contaminants commonly found in water and is certified by NSF International.
  • Page 75 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PARTS DESCRIPTION 1. Solid Handle Body 2. Set Screw 3. Plug Button 4. Dome 5. Cartridge Screw 6. Handle Adapter 7. Handle Connector 8. Pivot Retainer 9. Wave Spring Washer 10. Pivot Stop 11. Retainer Nut 12.
  • Page 76 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL OPERATING INSTRUCTIONS Controlling The Water The PureTouch System has three options for water delivery; unfiltered stream, unfiltered spray and filtered water. The spray and stream actuating buttons are on the sides of the pullout spout; the filtered water button is located on the front of the spout.
  • Page 77 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MICROTECH™ FILTER INSTALLATION NOTE: Faucet will not operate in any mode without filter. Filter should be left in protective bag until ready for installation, The MicroTech™ filter is a high performance carbon block filter developed specially for the PureTouch Filtering Faucet System.
  • Page 78 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL OPERATING INSTRUCTIONS Successful Installation of a new Filter When the depleted filter is replaced with a new filter three beeps are sounded and the 100% filter life is displayed momentarily. The new filter has been successfully installed and the electronic indicator has reset.
  • Page 79 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL OPERATING INSTRUCTIONS Helpful Tools: large flat tip screwdriver, small Phillips screwdriver (#I). Battery and Upper Housing Replacement With faucet off, push filtered water button and record percentage of remaining usable filter life. When battery is changed, filter life indicator automatically resets to 100%.
  • Page 80 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTE: When reinstalling screws and filter outlet nut, insert into hole, turn counter clockwise with screwdriver until a click is felt then turn clockwise until snug. DO NOT OVER TIGHTEN! 11. Reinstall 2 short and 1 long upper housing screws until snug.
  • Page 81 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL FILTER REPLACEMENT MicroTech™ replacement filter cartridges may be purchased at the same location as the faucet. For the dealer nearest you, call 1-800-BUY-MOEN. Use only MicroTech filter cartridges with the PureTouch® Filtering Faucet System. Do not remove the filter until it is to be replaced.
  • Page 82 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TROUBLESHOOTING PROBLEM: Water drips from hose and quarter turn connection SOLUTION: Make sure screen washer (17) is in place. PROBLEM: Slow or uneven water flow in unfiltered modes. SOLUTION: The screen washer has become clogged. Ensure faucet handle is in a closed position. Remove pullout spout from receptor and tie a rag around the hose to keep it from slipping back into the spout receptor.
  • Page 83 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MOEN FAUCET CARTRIDGE REPLACEMENT CAUTION : Always turn water OFF before removing existing faucet or disassembling the valve. Open faucet handle to relieve water pressure and ensure that complete water shut-off has been accomplished. 1. Remove plug button (3) from the handle by prying the button upwards from the bottom center. Be careful not to scratch the handle.
  • Page 84 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MOEN LAVATORY FAUCET 1. Handle 2. Lever mechanism 3. Retainer clip 4. Transition collar 5. Cartridge 6. Flo-control aerator NOTE: See end of faucet section for removal of cartridge. MOEN SHOWER MIXING VALVE ASSEMBLY 1. Handle Cover 2.
  • Page 85 WATER VALVES Your Airstream has five other water valves. These valves are all found in the lavatory cabinet In some cases they can be found by opening the lavatory door and in other units the drawers may have to be removed in order to see the valves.
  • Page 86 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL WINTERIZING AND STORAGE When storing your trailer for short or long periods use the same precautions as you would in your own home in regard to perishables, ventilation and rain protection. In addition, for prolonged storage periods flush out all the drain lines and the holding tanks.
  • Page 87 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 12 Remove the cartridge of the water purifier and leave the purifier valve in the open position. (If so equipped.) 13. Remove the batteries from your trailer and store in a cool dry place where there is no danger of freezing.
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  • Page 93 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL DRAIN AND WASTE SYSTEM Your trailer has a drain and waste system that includes waste-holding tanks made from molded plastic, free from corrosion problems, with trouble-free dump valves. The MAIN HOLDING TANK enables you to use the toilet for several days away from disposal facilities.
  • Page 94 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Black Tank Flush On the left rear lower side is a water hose connector marked "black tank flush". To use, hook up a hose and turn on full force. Within the tank a head with multiple holes will spray the interior surface of the tank. The vacuum breaker and check valve will be located inside the trailer above the exterior connection.
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  • Page 102 1-800-321-9866 The RV toilet in your Airstream is a design that has been used for many years. There are two pedals. The large pedal opens and closes the slide mechanism, and the smaller pedal opens and closes a water valve.
  • Page 103 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL ELECTRICAL OPERATION The major portion of electrical power in your Airstream is 12-volt. The 12-volt current powers the fans, furnaces, water pump, and water heater ignition. The exception would be the air conditioner and microwave oven.
  • Page 104 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL BATTERY CAUTION A normal battery can discharge by itself in 30 to 40 days when not in use, therefore, IT IS NECESSARY TO PERIODICALLY CHECK THE BATTERY AND CHARGE IT AS IS NECESSARY. We suggest checking the battery at least every two weeks in freezing weather. The temperature at which a battery will freeze depends on the condition of its charge.
  • Page 105 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL WARNING : The gases generated within a storage battery cell may be ignited by an open flame or spark in the vicinity of the battery. Do not use a match or flame to provide light for checking the level of the water.
  • Page 106 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Converter The converter transforms 120-volt alternating current (AC) into 12-volt direct current (DC). This provides power to charge the trailer battery and to operate the 12 volt interior lighting, fans, and appliances. The converter is energized only when the trailer is hooked up to 120-volt city power.
  • Page 107 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 12 –VOLT EXTERIOR Note: The 7 way wire is spliced to the main harness in the area of the 12-volt distribution panel in front of the trailer. One of these wires is not spliced onto a wire of the same color. It is the back up wire that is yellow in the...
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  • Page 110 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL 12-VOLT INTERIOR Distribution Panel, The low voltage distribution panel is located on the interior front panel below the window. On certain models it is under the roadside curved window and on the other models it is under the center window.
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  • Page 112 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TROUBLE SHOOTING The most common failure in the exterior electrical system is an open circuit. An open circuit is an interruption in the current flow, which may be in either the wire to the component or in the ground return.
  • Page 113 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Opens 1. Check all components on circuit that has open. If all components are without power, begin to look for open on distribution panel. 2. Check for voltage on each side of the breaker. Check for tightness of crimp on connector and nut.
  • Page 114 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PROBLEM: Converter will not charge battery. CAUSE & REMEDY: In put line not connected. Connect. Battery not connected or polarity reversed. Connect battery to converter (Check polarity). Bad Battery. Replace. Too many lights and appliances. Reduce electrical load...
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  • Page 132 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL TV ANTENNA Manufacturer: Winegard Company 3000 Kirkwood Street Burlington, Iowa 52601 Phone: 800-843-4741 Raising Antenna to Operating Position Turn elevating crank in "UP" direction until some resistance to turning is noted. Antenna is now in operating position.
  • Page 133 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Maintenance Lubrication To lubricate the elevating gear apply a liberal amount of silicone spray lubricant to the elevating gear with the lift in the down position, then run the lift up and down a few times to distribute lubricant over gears.
  • Page 134 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PARTS DESCRIPTION 1. Antenna Head 2. LM-300 Leveling Mount 3. Boot, Coax Cable 4. Pin, Headed/Grooved 5. Ring, Retaining Snap 6. Spacer, Plastic 7. Grommet, Plastic 8. EG-87 Elevating Gear 9. Tube, Square Elevator 10. Elevating Shaft Assy 11.
  • Page 135 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SATELLITE ANTENNA WIRING If you compare the two previous drawings you'll see wiring for a satellite dish antenna is relatively simple. Units have a faceplate with two coax cable hook-ups. It is located in the TV credenza on all models except the slide-out model with the overhead TV, which is located in the cabinet to the roadside of the TV.
  • Page 136 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SOLAR PANEL PRE-WIRE  WIRE SIZE: 10 Ga.  WIRE COLOR: 1. Positive lead from battery to solar meter/charge controller is RED. 2. Negative lead from battery to solar meter/charge controller is BLACK. 3. Positive lead from solar meter/charge to solar panel is YELLOW (like the sun).
  • Page 137 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL BATHROOM EXHAUST FAN ASSEMBLY 1. Cover Assy w/gaskets 2. Gasket Assy 3. Blower wheel Assy 4. Motor Assy 5. Ring Body Assy 6. Grille Assy 7. Handle Assy 8. Trim Ring Assy Removal and Replacement Working from the outside top of trailer, remove the screws holding the fan protective cap, and remove the cap.
  • Page 138 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL MONITOR PANEL Phillips Product Vent Line/LVS Division Hwy. 15 South Bristol, IN 46507 Phone: 219-848-4491 Operation To check tank capacities or battery condition, depress the switch marked "monitor". In order to obtain a true reading on the batteries you must be unplugged from city power and disconnected from your tow vehicle.
  • Page 139 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PROBLEM: Water pump does not operate. CAUSES: A. No voltage to pump. B. Defective switch or pump. C. Pump not grounded. REMEDY: 1. Test for voltage at switch. 2. Check ground. PROBLEM: Water pump operates but red indicator light does not come on.
  • Page 140 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL PROBLEM: Improper level indication on all water tanks. CAUSES: A. Faulty circuit board. REMEDY: 1. Replace or repair circuit board. PROBLEM: Panel shows LPG tank to be full all of the time CAUSES: A. Connection between tank and panel faulty.
  • Page 141 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL ADJUSTMENT INSTRUCTIONS FOR VENTLINE ADJUST-A-BOARDS™ Ventline's latest printed circuit boards (PCB's) are equipped with potentiometers (pots) that allow the holding tank sensitivity to be adjusted. This adjustment is sometimes necessary to compensate for the difference in conductivity between liquids in the holding tanks. The intent of this feature is to compensate for minor fluctuations in the mineral content of the water, not to be used in place of regular maintenance of the holding tanks.
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  • Page 143 110-VOLT ELECTRICAL SYSTEM City Power The Airstream converter system enables you to use the lights and appliances whether operating on self- contained battery power or hooked up to II 0 volt city power. The 12-volt light bulbs give off the same light as regular household bulbs, so that when operating on self-contained battery power, everything works normally except the 110-volt convenience outlets and 110-volt appliances.
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  • Page 145 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL GROUND FAULT CIRCUIT INTERRUPTER (GFCI) Many states require trailers which are sold in their state, and which have exterior 110 volt receptacles, to have a ground fault circuit interrupter. Trailers manufactured for sale in these states have type THQL IS amp GFCI breakers installed on the general circuit, since the exterior breaker is on this circuit.
  • Page 146 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL While the GFCI circuit breaker affords a high degree of protection, there is no substitute for the knowledge that electricity can be dangerous when carelessly handled or used without reasonable caution. WARNING : The GFCI circuit breaker provides protection only to the circuit to which it is connected.
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  • Page 153 Note: Review the air conditioning literature supplied in your Owner's Packet before proceeding, The roof air conditioner used on Airstream trailers is one of the most popular on the market today. In your Owner's Packet is a set of literature covering all operating and maintenance instructions. If the literature is misplaced please contact the air conditioner manufacturer or your Airstream dealer for replacement.
  • Page 154 Operating instructions are located in your Owners Packet. If they should become misplaced new literature can be ordered direct from the manufacturer or your Airstream dealer. The manufacturer also offers a detailed service guide for your furnace.
  • Page 155 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL RANGE Manufacturer: Magic Chef 28812 Phillips Street Elkhart, Indiana 46514 219-264-9578 People using gas ranges in their home will find little difference in the operation of the range in the motorhome. Other customers, used to electric ranges may be a little apprehensive at first; but will quickly gain confidence.
  • Page 156 201-5112-0055 219-295-5228 Airstream has used two different methods of holding the ovens in place. The most common is a setscrew configuration where two bolts apply downward pressure on top of the range. The bolts can be found in the cabinet directly above the oven, and out toward the front. Back them out a few turns and the front of the oven can be lifted up and out over the lower ledge.
  • Page 157 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL REFRIGERATOR Manufacturer: Dometic Sales Corporation 2320 Industrial Parkway P.O. Box 490 Elkhart, Indiana 46514 Phone: 219-295-5228 Review all Dometic Literature supplied in your Owner's Packet or stored in the refrigerator prior to operating. In an absorption refrigerant system ammonia is liquefied in the finned condenser coil at the top rear of the refrigerator.
  • Page 158 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL WATER HEATER Manufacturer Atwood Mobile Products 4750 Hiawatha Drive P.O. Box 1205 Rockford, Illinois 61105 Phone: 815-877-7461 Note: Review the water heater literature supplied in your Owner's Packet before proceeding, WARNING : Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time (generally two weeks or more).
  • Page 159 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL HIGH VOLUME ROOF VENT (OPTIONAL) Manufacturer: FAN-TASTIC VENT CORP. 4349 S. Dort Hwy. Burton, MI 48529 1-313-742-0330 1-800-521-0298 The optional High-volume roof vent system is designed to quickly exhaust stale, hot air and draw in fresh air.
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  • Page 162 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL #1010-81 MAIN BASE (4.5) #1144-09 EPDM BULB SEAL #1024-81 ALIGNMENT SPACER #1025-05 #8 x 5/8 F.H. PH. t/s ZINC #1122-05 JAMB SWITCH #9251 - C.H. #2011-05 6" LIFT ARM -w/RIV. & BUSHING #1012-05 #10 x 1/2" P.H. PH. p/s - ZINC...
  • Page 163 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL NOTES H-11...

  • Page 164: Specifications

    AIRSTREAM CLASSIC TRAILER OWNERS MANUAL SPECIFICATIONS Note: All weights were made on prototype vehicles. Your production trailer may vary. For the weight specifications of your trailer read the weight label and check the manufacturing tag on the side of your trailer. For label location, see information under "Loading" section of this manual 30’...
  • Page 165 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Accessories ..........B-13 Electrical ..........G-1 Accumulator Tank ........F-9 12 Volt ..........G-1 Air Conditioner ........H-1 110 Volt ........C-7, G-42 Alignment ..........I-2 Circuit Breakers ....G-9, G-42, G-44 Antennas ........G-31, G-35 Diagrams Appliances ..........
  • Page 166 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Lavatory ..........E-2 Table ........... E-3 Length, Trailer .......... I-1 Tires ..........D-5, I-2 Leveling ........... C-4 Tongue Latch .......... D-3 Lights ......... E-4, G-32 Tongue Weight ........B-5 Loading ........... B-4, E-4 Toilet ..........F-38 Lounge ...........
  • Page 167 AIRSTREAM CLASSIC TRAILER OWNERS MANUAL Notes...

This manual is also suitable for:

2001 excella2001 classic limited2001 excella 10002001 classic s/o