MGE UPS Systems Galaxy PW User Manual

MGE UPS Systems Galaxy PW User Manual

100 to 225 kva
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w w w . m g e u p s . c o m
Galaxy PW™
100 to 225 kVA
User's Manual

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Summary of Contents for MGE UPS Systems Galaxy PW

  • Page 1 . m g e u p s . c o m Galaxy PW™ 100 to 225 kVA User’s Manual...
  • Page 3 For service call 1-800-438-7373 86-133060-00 X1 08/02 Copyright © 2002 MGE UPS Systems, Inc.. All rights reserved. Printed in U.S.A. MGE UPS Systems 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636 Galaxy PW™ User’s Manual w w w . m g e u p s . c o m...
  • Page 4 Galaxy PW 100 to 225 kVA User’s Manual This page intentionally left blank Chapter name...
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important instructions for EPS 6000 inverters that must be followed during installation, operation and maintenance of the equipment. Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only. L'ouverture des cabinets expose des tensions dangereuses.
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  • Page 7: Warranty

    Proprietary Rights Statement The information in this manual is the property of MGE UPS SYSTEMS, Inc., and represents a proprietary article in which MGE UPS SYSTEMS, Inc., retains any and all patent rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print, or manufacture the article or articles shown herein.
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  • Page 9: Table Of Contents

    ...22 maintenance bypass ...22 environment information signal reception ...23 signal transmission ...23 logging and time-stamping presentation of event time-stamping by Galaxy PW™ ...24 utilization via the Galaxy PW™ display ...24 utilization via Teleservice ...27 maintenance maintenance configuration...28 battery maintenance ...30 visual check ...30...
  • Page 10: How To Use This Manual

    All products in the Galaxy PW™ range are protected by patents. They implement origi- nal technology not available to competitors of MGE UPS SYSTEMS.
  • Page 11: General Characteristics Of Galaxy Pw™ Ups

    Galaxy PW™ UPS UPS power rating in kVA Normal AC input number of conductors rated voltage and tolerances rated frequency and tolerances THDI power factor Bypass AC input number of conductors rated voltage and tolerances rated frequency and tolerances...
  • Page 12: System Description

    Galaxy PW™ units may be connect- ed in parallel (up to four). In this configura- tion, an "isolation" function is added for the UPS system as a whole for mainte- nance purposes, without interrupting the supply of power to the load.
  • Page 13: Different Types Of Galaxy Pw™ Systems

    different types of Galaxy PW™ systems single-UPS unit Fig. 2 parallel UPS system See figure 3 showing two parallel-connect- ed (redundant) UPS units. Q3BP Galaxy 1 Galaxy 2 Fig. 3 When increased power is required (two to four parallel units), an external bypass must be added (see figure 4).
  • Page 14: Operation In On-Line Mode

    An electronic board continuously mea- sures the battery temperature and auto- matically adjusts the voltages. Note: In parallel Galaxy PW™ systems, the power drawn by the load is equally shared between the different units. Fig. 5 operation with the normal AC source down See figure 6.
  • Page 15: Operation With The Normal Ac Source Restored

    operation with the normal AC source restored See figure 7. When normal AC source power (1) is restored or its voltage returns to within specified tolerances, the system automati- cally returns to its normal operating mode described above (on the condition it did not reach the end of battery power).
  • Page 16: Inverter Shutdown Or Overload

    Galaxy PW 100 to 225 kVA inverter shutdown or overload See figure 9 for devices or installations operating in on-line mode with a bypass AC source. Fig. 9 single-UPS unit (on-line mode) in the event of a UPS shutdown (initiat-...
  • Page 17: Operation With An Engine Generator Set

    In particular, the inverter output voltage remains within +/- 2% of the rated voltage for load step changes of 0 to 100% or of 100 to 0%. Galaxy PW Mains 2 Mains 1...
  • Page 18: Description Of Galaxy Pw Cabinets

    Legend for figure 13: 1 - battery isolation and protection circuit breaker QF1, 2 - battery cells. galaxy PW™ cabinets Fig. 12 Fig. 13 Example only and may not represent actual units shipped Description of Galaxy PW Cabinets description of...
  • Page 19: Control Panel

    The control panel on Galaxy PW™ UPSs comprises the basic controls and indica- tions required to check the general status of the system (see figure 14). Located in the upper right part of the cabi- net front, the control panel is designed to provide an easy and rapid overview of system status (see figure 14).
  • Page 20 Galaxy PW 100 to 225 kVA "Load" light 5 light off: load not supplied; light shines green: load supplied via the inverter or the bypass AC source (via the static bypass). Buzzer 6 The buzzer sounds in the following situa- tions: load supplied by the bypass AC source;...
  • Page 21: Start-Up

    start-up system start-up single-UPS unit or redundant parallel UPS See figure 15. Proceed in the following order: close the upstream switches supplying normal and bypass AC source power (on the LV switchboard); close normal AC input switch Q1. The system powers up: the rectifier/charger automatically starts, green light 1 on the control panel goes light 2 turns red;...
  • Page 22: Shutdown Of The Inverter

    Galaxy PW 100 to 225 kVA shutdown of the inverter press the "inverter OFF" button 8 on the control panel for three seconds (see figure 19). single-UPS unit the green "inverter" light 4 on the con- trol panel goes off;...
  • Page 23: Control-Panel Display

    control-panel display general organization The display is structured around primary and secondary messages, measuring tables and setting screens. As a rule, the message displayed on the screen is always a primary one. The secondary messages, if any, are accessed by press- ing keys 9 and 10 (see figure 16).
  • Page 24 Galaxy PW 100 to 225 kVA list of primary messages LOAD PROTECTED ON-LINE MODE This is the normal display when there are no alarms or problems and the load is cor- rectly supplied by the inverter, in on-line mode. LOAD PROTECTED...
  • Page 25 list of secondary messages LOAD ON MAINS 2 The load has been transferred to the bypass AC source (M2) and is no longer protected (only in on-line mode). The buzzer sounds continuously. MAINS 2 OUTSIDE TOLERANCES TRANSFER DISABLED CHECK MAINS 2 The bypass AC source (M2) frequency or voltage is outside tolerances and the inverter is unable to synchronize.
  • Page 26 Galaxy PW 100 to 225 kVA BYPASS SWITCH Q3BP IS CLOSED Maintenance bypass switch Q3BP is closed. The system is in maintenance configuration and the load is supplied by the bypass AC source. STATIC SWITCH (M2) OFF DUE TO AN OVERLOAD...
  • Page 27: Measurement System

    measurement system The display may be used to read a num- ber of input and output measurements made at different points in the system. See figure 18 . normal AC source 1 phase-to-phase voltages, currents of the three phases, frequency; bypass AC source 2 phase-to-neutral voltage, phase-to-phase voltages,...
  • Page 28: Battery Measurements

    Galaxy PW 100 to 225 kVA battery measurements These measurements may be accessed by pressing the "battery" key 18 . The following data is displayed. selections and settings These selections and settings may be accessed by pressing the "contrast" key 12 .
  • Page 29 inverse video: When this function is selected, the text and background colours are reversed (white text on black or black text on white). past events: See section "logging and time-stamping". battery test: the screen opposite is displayed when a battery test is requested. It indicates the battery charge status and the remaining service life.
  • Page 30: General

    Certain problems may prevent the control panel from functioning. In this case, it is strongly recommend- ed to call the MGE UPS SYSTEMS after- sales support department. If the load is still correctly supplied with power, it has probably been transferred to...
  • Page 31: Environment Information

    (programmable value) if the normal AC source is replaced by an engine generator set with an insufficient power rating. signal transmission an auxiliary 24 V power supply, isolat- ed and backed up, is used to supply: the undervoltage release of the battery circuit breaker(s) QF1, the board that measures the tempera- ture in the battery room;...
  • Page 32: Logging And Time-Stamping

    Galaxy PW 100 to 225 kVA presentation of event time-stamping by Galaxy PW™ Time-stamping of events by Galaxy PW™ makes it possible to: log the events; consult the last 500 events that occurred on the Galaxy PW™ UPS; consult general statistical data on UPS operation;...
  • Page 33 That is the only means to leave the func- tion. If no modifications to values are con- firmed, exiting the function corresponds to cancelling the request. consulting logged (time- stamped) events When the PAST EVENTS command is selected, the system displays a screen indicating the last event logged.
  • Page 34 Galaxy PW 100 to 225 kVA total time with Tbatt > 25° C (h): this is the total time of operation with the bat- tery temperature greater than 25° C since initial startup of the UPS. It is expressed in hours;...
  • Page 35: Utilization Via Teleservice

    The battery capacity is the value mea- sured by the UPS microprocessor. It is expressed in Ampere-hours. This value changes over time depending on the para- meters of the battery itself and its environ- ment. This measurement is used to check that the battery is capable of supplying the rated power in the event of a mains out- age.
  • Page 36: Maintenance Configuration

    Galaxy PW 100 to 225 kVA maintenance configuration single-UPS unit See figure 19. During maintenance, the UPS must be isolated from the normal and bypass AC source, the battery and the load. UPS isolation Proceed in the following order (see figure 20): shut down the inverter (press the "invert-...
  • Page 37 UPS unit. Galaxy 1 Galaxy 2 Galaxy 3 Galaxy 4 Fig. 22 Galaxy PW Fig. 23 Galaxy PW Fig. 24 Maintenance User’s Manual Q3BP external bypass Q3BP external bypass...
  • Page 38: Battery Maintenance

    Galaxy PW 100 to 225 kVA battery maintenance Consult the instructions supplied by the battery manufacturer. Below are a few general indications: sealed lead-acid batteries: these bat- teries require no maintenance, but check the terminals of each cell from time to time and clean if necessary;...
  • Page 39: Galvanic And Voltage Matching Transformers

    Please refer to the "userman.doc" user manual contained in the directory "emb/galaxy/snmp/release3.xx" of the Solution-Pac CD-ROM in order to discov- er the management capabilities of your SNMP Galaxy PW™ UPS. Please contact your sales representative for more detailed information. Two-channel network board...
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  • Page 41: Reorder Form

    COMPANY STREET ADDRESS CITY ___________________________________ STATE ___________ ZIP ______________ I would like to order ________ (quantity @ $50.00 each) additional copies of the: Galaxy PW™ 100 to 225 kVA User’s Manual 86-133060-00 X1 I would like to report the following problems with this document:...
  • Page 44 w w w . m g e u p s . c o m 1 6 6 0 S c e n i c Av e n u e , C o s t a M e s a , C a l i f o r n i a 9 2 6 2 6 • ( 7 1 4 ) 5 5 7 - 1 6 3 6...

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