Related Manuals for MGE UPS Systems 40-75KVA
Summary of Contents for MGE UPS Systems 40-75KVA
- Page 1 w w w . m g e u p s . c o m Standard Features ◗ Emergency Power Off button with safety cover. ◗ Interactive Display Panel. 40 – 75KVA Uninterruptible Power Systems Installation and User Manual Galaxy 4000...
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Page 3: Revision History
Revision History Galaxy 4000 Installation and User Manual 86-173010-00 Revision: A00 ECN#: 004540 12/2005 Copyright © 2005 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636... -
Page 4: Important Safety Instructions
Galaxy 4000 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS 4000 that must be followed during operation and maintenance of the equipment. WARNING ATTENTION WARNUNG! WARNING ATTENTION WARNUNG! NOTE WARNING ATTENTION WARNUNG! – This manual contains important instructions for Galaxy Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only. -
Page 5: Certification Standards - Three Phase Ups
This product has been designed to respect the environment; It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC). UPS recycling at the end of service life; MGE UPS SYSTEMS, INC. undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS, INC. - Page 6 Galaxy 4000 86-173010-00 A00...
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Page 7: Table Of Contents
section description ......... . .page Revision History . - Page 8 Galaxy 4000 Section 2 Setup and Installation section description Relay Communication Card Contacts .....2 — 5 2.4.1 Relay Communication Card Connections ....2 — 6 2.4.2 Characteristics of the Output Contacts .
- Page 9 Section 6 Warranty, Registration & Customer Support description MGE Warranty & Proprietary Rights for Three Phase Products ....6 – 1 MGE Standard Three Phase Warranty Proprietary Rights Statement Warranty and Product Registration .
- Page 10 Galaxy 4000 Figures figure description Galaxy 4000 UPS System ........1 — 1 Galaxy 4000 UPS System - Single Line Diagram .
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Page 11: Symbol Usage
Symbol Usage This manual uses five icon symbols with text to convey important information and tips. WARNING Indicates information provided to protect the user and service personnel against safety hazards and/or possible equipment damage. CAUTION Indicates information provided to protect the user and service personnel against possible equipment damage. - Page 12 Galaxy 4000 86-173010-00 A00...
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Page 13: Introduction
General Description The Galaxy 4000 is the world’s first data center grade Uninterruptible Power Supply system designed specifically for mid-range enterprise level applications. The Galaxy 4000 family consists of units available in power ratings from 40 - 75KVA, and are optimized for compatibility with nonlinear computer-type loads. -
Page 14: Major Components
Galaxy 4000 Major Components Rectifier Inverter Static Switch Battery System Single Line Diagram During normal operation, the utility power (Main input) is supplied to the UPS rectifier. The rectifier converts the AC power to DC that is supplied to the inverter. The inverter converts the DC voltage to three-phase regulated AC voltage, which is supplied to the attached load. -
Page 15: Galaxy 4000 Standard Cabinets
Galaxy 4000 Standard Cabinets The Galaxy 4000 individual cabinet dimensions are: ◗ UPS cabinet: 72.1in (1831mm) H x 33.5in (851mm) W x 35.6in (904mm) D. ◗ External battery cabinet: 72.1in (1831mm) H x 26.5in (673mm) W x 33.5in (851mm) D OR – ◗... -
Page 16: Cabinet Clearances
Galaxy 4000 Figure 1-3: Cabinet Placement, Airflow and Recommended Clearances. AIR INTAKE DISTRIBUTION CABINET (Optional) Table 1-1: Heat Rejection Data. Heat Rejection Data @ 208/208VAC UPS cabinet 40KVA BTU/Hr 14,900 NOTE: To provide for adequate ventilation, a minimum of 36 inches clearance should be maintained above the top of the Galaxy 4000 cabinet. -
Page 17: Conduit Plate Locations For Top Entry
Figure 1-4: Configuration for Bottom Entry. 18.0 14.0 1.10 Conduit Plate Locations for Top Entry The UPS cabinet for the Galaxy 4000 is capable of accepting power input and output cables through a top entry. The conduit plate on the top of the cabinet provides provisions for knockouts for conduit and is secured to the cabinet with screws. -
Page 18: Preparation For Storage
Galaxy 4000 1.11 Preparation for Storage If the equipment is to be stored prior to installation, it should be stored in a cool, dry, well-ventilated location that is protected against rain, splashing water, chemical agents, etc. The equipment should be covered with a tarpaulin or plastic wrapper to protect it against dust, dirt, paint, or other foreign materials. -
Page 19: Setup And Installation
Scope Guides the user through tools and equipment required for unpacking and performing connections required for initial installation. Included are the electrical specifications, environmental recommendations and connection details. Installation Steps MGE recommends correct installation verification and unit startup to be performed by a qualified MGE Field Service Engineer. -
Page 20: Electrical Specifications
Galaxy 4000 2.2.2 Electrical Specifications Table 2-1: Electrical Specifications for the Galaxy 4000. Output Power Rating (0.8) PF UPS Voltage (input/output) Input/Output Requirements & Frequency Input Phase Rotation Input Power Factor Input Current Maximum Input Current(at low line -15%) Bypass Current Output Current Battery Voltage Max. -
Page 21: Ups Connections
2.3.1 UPS Connections Electrical connections and cabinet interconnection will vary depending upon the configuration and options selected with your Galaxy 4000 UPS system. Refer to the installation drawings supplied with your equipment. Connecting Power Cable Connections: To access the connection terminal blocks, open the right door to the Galaxy 4000 UPS. Remove the safety panel located in the lower right hand section of the unit. -
Page 22: Battery Connections
Galaxy 4000 Figure 2-1: Typical Power Connections. REAR AREA BUSBARS 2.3.5 Battery Connections The connections to be made are the positive, negative, and ground cables from the battery cabinet to the UPS. The battery cables are terminated at the positive, negative, and ground busbars. See Figure 2-1. 2.3.6 Remote Emergency Power Off Connections The control connections are available for Remote Emergency Power Off (REPO) through a customer-supplied... -
Page 23: External Maintenance Bypass Control Connections (Optional)
2.3.8 External Maintenance Bypass Control Connections (optional) The external maintenance bypass (MBP) control connections are made with the MBP control cable from the external MBP to the UPS terminal block TB4-9 to TB4-10. See Figure 2-1. ELECTRICAL These wires carry HIGH VOLTAGE 120VAC. 2.3.9 Accessories Outlets The 120VAC outlets to be used on MGE authorized accessories only. -
Page 24: Relay Communication Card Connections
Galaxy 4000 CAUTION Isolate and lock-out all power sources for this card before making connections. Never connect ELSV (extra low safety voltage) and non-ELSV circuits to the different outputs of the same card. 2.4.1 Relay Communication Card Connections Refer to Figure 2-3 for relay communication card, cover and hardware details. See Figure 4-1 for communication card port location in the unit. -
Page 25: Characteristics Of The Output Contacts
2.4.2 Characteristics of the Output Contacts Relay Type Normally Open. Max. voltage 250VAC, 30VDC. Max. current 2 A. Cable 4 x 0.93 mm, 6.6 ±0.3 mm. 2.4.3 Characteristics of the Input Contacts Switched voltage 5VDC. Consumption 10 mA. Cable 4 x 0.34 mm, 5 ±0.5 mm. Output alarms are always activated on the conditions stated unless requested by customer to operate on other conditions. - Page 26 Galaxy 4000 (This page left blank intentionally) 2 — 8 86-173010-00 A00...
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Page 27: Display Panel
Scope Describes the operator display panel, interface screens, keys, and mimic diagram. Operator Interface Keys and Indicators The operator interface screens contained on the Galaxy 4000 display panel provide an easy to use method to access and control the Galaxy 4000 features. The Soft Keys are programmed to allow you to scroll up and down through the list of alarms (soft keys #1 and #2). -
Page 28: Led Indicator Functions
Galaxy 4000 3.1.1 LED Indicator Functions The three LED indicators (see Figure 3-1) provide the following information as shown in Table 3-1: Table 3-1: Three LED Indicators. Green LED Load on UPS Flashing Load is on battery power Inverter not connected to load IMPORTANT When the Red LED is ON, the load is not protected. -
Page 29: Display Menu Structure
Display Menu Structure This display menu structure is provided below for the Galaxy 4000 system in Figure 3-4. Figure 3-4: UPS Display Menu Structure. UPS MAIN MENU MEASUREMENTS MIMIC DIAGRAMS MEASUREMENTS BATTERY POWER MEASUREMENTS MEASUREMENTS MIMIC DIAGRAMS MIMIC DIAGRAMS MIMIC SETTINGS LANGUAGE DATE/TIME... -
Page 30: Main Menu Screen
Galaxy 4000 Main Menu Screen The Main Menu screen allows the operator to access many displays to monitor the operating performance of Galaxy 4000, obtain alarm information, change operational settings as well as issue software based commands. The Main Menu conveniently displays groups of items according to function. -
Page 31: Power Measurements Screen
◗ Battery temperature does not stay within ±10°C from the starting temperature point. ◗ Communication fault. ◗ Input current 0 amps or > 100% load current. ◗ Rectifier or inverter overload. ◗ Mains 1 or Mains 2 failure. In case the BPI cannot be done, a simplified autonometer will be used. This autonometer will start and display backup time when the batteries are 100% charged. -
Page 32: Voltage Measurements Screen
Galaxy 4000 3.4.4 Voltage Measurements Screen The Voltage Measurements screen displays the voltage presently on any one of the input phases (AC N and AC BP) and each phase of the load, as well as the differential voltage as measured between any two phases of the inputs and the load. -
Page 33: Mimic Diagrams
Mimic Diagrams The Mimic Diagrams screen is unlike any of the other screens we have examined. This screen is actually two screens in one. The top half of the screen contains a single line representation of the current operating condition of the Galaxy 4000 unit. Through the use of color changes in the screen, it will indicate whether the unit is operating normally, is on bypass, or is currently running on batteries. -
Page 34: Settings Screen
Should there be any questions about a factory or present setting, please do not hesitate to contact the Customer Support Center at MGE UPS Systems, Inc. 3 — 8 Figure 3-14: Settings screens. -
Page 35: Commands Screen
Commands Screen The Commands screen presents options that impact the operation of the UPS system. Extreme care should be exercised when selecting ANY of these menu options. See Figure 3-15. The Commands screen provides the following: Fault reset Allows the user to reset a fault condition. Battery equalization Turns the charger on to the maximum battery voltage. - Page 36 Galaxy 4000 (This page left blank intentionally) 3 — 10 Display Panel 86-173010-00 A00...
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Page 37: Scope
Before starting the Galaxy 4000, read this Installation and User Manual thoroughly. Be certain that you fully under- stand the operation of the indicators, controls, and operational sequences. MGE UPS SYSTEMS offers professional startup services in most countries. It is strongly suggested that before applying power to your Galaxy 4000, you contact MGE Field Services to properly commission your system. -
Page 38: Galaxy 4000 Device Locations
Galaxy 4000 Figure 4-1: Galaxy 4000 Device Locations. QUALIFIED TECHNICIAN ACCESS ONLY EMERGENCY POWER OFF 4 — 2 CUSTOMER ACCESS Operation COMMUNICATION CARD PORTS ACCESSORIES OUTLETS INPUT SWITCH Q3BP MAINTENANCE BYPASS SWITCH (optional) BYPASS SWITCH ELECTRICAL INTERLOCK (optional) OUTPUT CIRCUIT BREAKER 86-173010-00 A00... -
Page 39: Normal Startup Procedure
Normal Startup Procedure With all of the initial safety check lists verified, the Galaxy 4000 UPS system can now be powered. The following startup procedure should be performed during the initial startup following installation and commis- sioning of the system (typically by a MGE Field Engineer), and this sequence should be followed any time that the Galaxy 4000 UPS is being restarted from an off condition (i.e., after the UPS has been powered down by removing the upstream AC input power and opening all the circuit breakers of the UPS). -
Page 40: Post Startup Safety Check List
Galaxy 4000 Post Startup Safety Check List After initial startup of the system, normal operation should be tested. At the minimum, the following tests should be performed as applicable to your installation. ◗ Emergency Power Off (EPO) test. ◗ Remote Emergency Power Off (REPO) test (if applicable). ◗... -
Page 41: Maintenance
Scope Describes maintenance and safety information on servicing batteries for the Galaxy 4000. Servicing Batteries IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same model and manufacturer of batteries. - Page 42 Galaxy 4000 (This page left blank intentionally) 5 — 2 86-173010-00 A00...
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Page 43: Warranty, Registration & Customer Support
MGE UPS SYSTEMS, INC. and shall not be part of any warranty. There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, INC. be responsible for consequential damages or for any other damages except as expressly stated herein. -
Page 44: Warranty And Product Registration
Galaxy 4000 Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from this product, and to ensure that you are kept informed of product or software updates, we recommend that you take a few minutes to register your new purchase. -
Page 45: Mge Customer Care Center
Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS SYSTEMS, INC. Customer Care Center or visit our web site www.mgeups.com for complete service information. -
Page 46: Caution: Record All Serial Numbers
Galaxy 4000 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE GALAXY 4000 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! UPS SERIAL NUMBER:__________________________________________________________ BATTERY SERIAL NUMBER:_____________________________________________________... -
Page 47: Glossary
Term used Definition / Meaning And/or. Plus or Minus. ≤ Equal to or less than. Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® Trade Mark. Second. Normal sequence of phases in three phase power. AC or ac Alternating current, also implies root-mean-square (rms). - Page 48 Galaxy 4000 Decibels. Decibel Adjusted. DC or dc Direct current, or voltage. Digital Meter The LCD display on the front panel of inverter system. Earth ground A ground circuit that has contact with the earth. Electrician Refers to an installation electrician qualified to install high-energy electrical components in accordance with national and local codes and regulations.
- Page 49 Refers to an electronic technician qualified to maintain and repair electronic equipment. Not necessarily qualified to install electrical wiring. DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support Service technician to access programmable and diagnostic features of the system.
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Page 51: Reorder Form
A free copy of this document may be downloaded from the proprietary MGE Rep Web site. Please contact your MGE UPS SYSTEMS, INC. Representative for assistance. NAME... - Page 56 . m g e u p s . c o m Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 Tel: (714) 557-1636 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com Canada MGE UPS SYSTEMS...