HIBLOW HP-10 Maintenance Manual

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MAINTENANCE GUIDE

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Summary of Contents for HIBLOW HP-10

Page 1 MAINTENANCE GUIDE MAINTENANCE GUIDE...
Page 2 We thank you very much purchasing our TECHNO TAKATSUKI HIBLOW air pumps. The introduction of the first HIBLOW pump was over twenty years ago. More than 3 million HIBLOW pumps have now been produced and found widespread applications. This guide book is explained comprehensible as everyone can repair easily.
Page 4 Maintenance tools q Screw Driver w 5.5A each side wrench (3A wrench) e 7A each side wrench (4A wrench) With a carring case. r 8A each side wrench (5A wrench) t Box Driver Handle Your Warranty 1. Please check a warranty card is supplied and make sure not to lose it. A year warranty period.
Page 5 HP Series FILTER CLEANING AND REPLACEMENT CAUTION When performing cleaning and replacement, be sure to unplug the pump unit first. ● ● When performing the replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. Do not carry the pump by the filter cover.
Page 6 HP Series REMOVING UPPER HOUSING STEP STEP Remove all the bolts from the four corners. STEP STEP If it is difficult to remove it due to the heavily stuck internal seal packing, pry it open by inserting the tip of a flat-head screwdriver into the clearance between the exhaust nozzle and the upper housing.
Page 7 HP-10/20 Air pump Start of production Discontinuance of production HP-10 1999/ 4 HP-20 1999/ 4 HP Series STRUCTURE AND PART NAMES HP-10/20 Filter Cover Semi Cover Packing Filter Fitting Boss Upper Housing Casing Block Diaphragm Diaphragm Base Electromagnet Actuating Rod...
Page 8 HP-10/20 REPLACING THE CHAMBER BLOCK CAUTION ● When performing the replacement, be sure to unplug the pump unit first. ● Replace the diaphragms and the valves with new ones regularly (every one year or one and half years) in order to maintain their initial performance.
Page 9 HP-10/20 REPLACING THE CHAMBER BLOCK STEP STEP FITTING THE CHAMBER BLOCKS Install a new diaphragm mouting block on the actuating rod. Set the actuating rod in line with groove and tighten the U-lock nut. Use new U-lock nut and washer only that come as •...
Page 10 HP-30/40/50 Air pump Start of production Discontinuance of production HP-30 1998/ 8 — HP-40 1998/ 8 — HP-50 1998/12 — HP Series STRUCTURE AND PART NAMES HP-30/40/50 Filter Cover Semi Cover Packing Filter Fitting Boss Upper Housing Sound Absorber (HP50) Casing Block Diaphragm Ring Diaphragm...
Page 11 HP-30/40/50 REPLACING THE CHAMBER BLOCK CAUTION ● Be sure to unplug the pump unit. ● Replace the diaphragms and the valves with new ones at least once a year or one and a half years in order to maintain their initial performance. ●...
Page 12 HP-30/40/50 REPLACING THE CHAMBER BLOCK STEP STEP FITTING THE CHAMBER BLOCKS Install a new diaphragm mounting block on the actuating rod. Set the actuating rod in line with groove and tighten the U-lock nut with the box driver. Use new U-lock nut and washer only that come as •...
Page 13 ● It is better to let an experienced technician handle the soldering process. Take precautions against being burnt. ● In case of HP-10/20, do the same way of replacing the electromagnet. STEP STEP REMOVING THE ELECTROMAGNET Cut the wire from the terminals on the electromagnet with nippers.
Page 14 HP-10~50 REPLACING THE ELECTROMAGNET STEP STEP FITTING THE ELECTROMAGNET Secure the electromagnets to the body by the nuts. Use the box driver. (7 mm wrench) STEP STEP Tie the wires in a bundle with a silicon tube. Connect the wires to the terminals.
Page 15 HP-60/80 Air pump Start of production Discontinuance of production HP-60 1995/ 9 — HP-80 1995/ 9 — HP Series STRUCTURE AND PART NAMES HP-60/80 Filter Cover Semi Cover Packing Filter Fitting Boss Upper Housing Sound Absorber Casing Block Diaphragm Ring Diaphragm Diaphragm Base SP Switch...
Page 16 HP-60/80 REPLACING THE CHAMBER BLOCK CAUTION ● Be sure to unplug the pump unit. ● Replace the diaphragms and the valves with new ones at least once a year or one and a half years in order to maintain their initial performance. ●...
Page 17 HP-60/80 REPLACING THE CHAMBER BLOCK STEP STEP Remove one of the diaphragm mounting blocks from the actuating rod and pull out the other diaphragm mounting block with the rod and finally, separate the diaphragm mounting block and rod. This completes the chamber block removal procedure. When pull out the rod, take care not to allow the rod projection to •...
Page 18 HP-60/80 REPLACING THE CHAMBER BLOCK STEP STEP REPLACEMENT OF SAFETY SCREW Dispose of broken screw. Be sure all debris is removed from unit as it can • result in damage to the permanent magnets and or even in a failure of the pump. STEP STEP Draw a new safety screw through a hole in the...
Page 19 HP-60/80 REPLACING THE CHAMBER BLOCK STEP STEP Install the sound absorber. STEP STEP Place the upper housing back on body. Be extremely careful not to pinch the Sound • Absorber in the Upper Housing. Secure it with the bolts. Then place the filter and filter cover on the upper housing.
Page 20 HP-60/80 REPLACING THE ELECTROMAGNET CAUTION ● Be sure to unplug the pump. ● When performing replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. ● Be sure to remove the chamber block and the actuating rod before replacing the electromagnet.
Page 21 HP-60/80 REPLACING THE ELECTROMAGNET STEP STEP FITTING THE ELECTROMAGNET Secure the electromagnets to the body by the nuts. Use the boxdriver. (wrench) STEP STEP Secure the SP switch to the frame by the screws. Be careful of the direction. • STEP STEP Tie the wires in a bundle with a silicon tube.
Page 22 HP-100/120 Air pump Start of production Discontinuance of production HP-100 1997/10 — HP-120 1997/10 — HP Series STRUCTURE AND PART NAMES HP-100/120 Filter Cover Semi Cover Packing Filter Fitting Boss Upper Housing Sound Absorber (Lap) Casing Block A Valve Chamber Packing Casing Block B Valve Diaphragm Ring...
Page 23 HP-100/120 REPLACING THE CHAMBER BLOCK CAUTION ● Be sure to unplug the pump unit. ● Replace the diaphragms and the valves with new ones at least once a year or one and a half years in order to maintain their initial performance. ●...
Page 24 HP-100/120 REPLACING THE CHAMBER BLOCK STEP STEP Remove the four screws hold the chamber block and the casing block on both side. (4screws on each side) Casing block is separated into Casing A (Exhaust • part side) and Casing B (Air valve side). STEP STEP Remove one of the U-lock nuts hold the...
Page 25 HP-100/120 REPLACING THE CHAMBER BLOCK STEP STEP Install a new diaphragm and a diaphragm ring in the diaphragm base. Take care not to create any clearance between them. • STEP STEP REPLACING THE VALVE In case of replacing the diaphragm mounting block, skip some steps, and move straight from step 12.
Page 26 HP-100/120 REPLACING THE CHAMBER BLOCK STEP STEP FITTING CHAMBER BLOCKS Set the actuating rod in line with groove and tighten U-lock nut with the box driver. Use new U-lock nut and washer only that come as • replacement parts to prevent loosening and causing failure of the pump.
Page 27 HP-100/120 REPLACING THE CHAMBER BLOCK STEP STEP Draw the new safety screw through a hole in the different direction of the terminal. (Threading order : The L-shaped lever-the spring electrode) STEP STEP Fasten screw with a nut. The screw is designed so that the nut will turn freely when it is properly fastened, stop tightening when this happens.
Page 28 HP-100/120 REPLACING THE CHAMBER BLOCK STEP STEP Install the sound absorber. STEP STEP Place the upper housing back on body. Be extremely careful not to pinch the sound absorber • in the upper housing. Secure it with the bolts. Then, place the filter and filter cover on the upper housing.
Page 29 HP-100/120 REPLACING THE ELECTROMAGNET CAUTION ● Be sure to unplug the pump unit. ● When performing replacement work, the pump body may be still hot and you may get burnt. Therefore, wait until the pump has been allowed to cool. ●...
Page 30 HP-100/120 REPLACING THE ELECTROMAGNET STEP STEP FITTING THE ELECTROMAGNET Secure the electromagnets to the body by the nuts. Use the box driver. (wrench) STEP STEP Secure the SP switch to the frame by the screws. Be careful of the direction. •...
Page 32 PartsLists HP SERIES Parts Name Models Order Code Parts Name Models Order Code Diaphragm Mounting Block For HP For HP HP-10 HP-10 10PR000010 10PD000010 HP-20 HP-20 HP-30 40PR000030 HP-40 HP-30 40PD000030 HP-40 HP-50 60PR000010 HP-50 60PD000010 HP-60 80PR000040 HP-80 HP-60...
Page 33 PartsLists HP SERIES Parts Name Models Order Code Parts Name Models Order Code Semi Cover Packing Valve 1Set 120VV20010 HP-10 For HP For HP 10PA00PK10 HP-20 5Set 120VV20020 HP-100 HP-30 HP-120 HP-40 40PA00PK10 10Set 120VV20030 HP-50 25Set 120VV20040 4pcs./set HP-60...
Page 34 TROUBLE SHOOTING Symptom Possible cause Point to check up Remedy Electrical connection Plug and outlet Plug securely into outlet Change power Pump fails to work Wire cut inside the cord Check with tester cord, electromagnet or lead wire SM bar/SP switch Check activated •...
Page 35 CAUTION This pump is designed to pump air. Do not, under any circumstances, attempt to ● operate in water or other liquids. Avoid direct sunlight and install the pump in a well-ventilated place. ● When using the pump to inject air into a liquid, ensure that the pump is higher ●...
Page 36 ■ Distributor ■ Manufacturer Headquarters: 8-16, Hatchonishimachi, Takatsuki, Osaka, 569-0095, JAPAN Telephone: 0726-84-0805 Fax: 0726-84-0807 Tokyo Office: 8F, Sunwood Machida Bldg., 4-15-13, Haramachida, Machida, Tokyo, 194-0013, JAPAN Telephone: 042-720-2882 Fax: 042-720-2883 00M04.3000.M...

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