Carrier 58BTA Installation, Start-Up, And Operating Instructions Manual

Upflow/horizontal oil furnace

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Installation, Start-Up, and Operating Instructions
SAFETY CONSIDERATIONS..................................................1-2
Minimum Clearance to Combustibles......................................2
INTRODUCTION ..........................................................................2
LOCATION ................................................................................2-4
Air for Combustion and Ventilation.....................................2-3
Ductwork Recommendations ................................................3-4
VENTING INSTRUCTIONS ........................................................4
Pre-Installation Vent System Inspection ..................................4
Masonry Chimney.....................................................................4
Factory-Built Chimneys............................................................4
Horizontal Venting (195 Size Only) ........................................4
OIL BURNER ................................................................................4
OIL CONNECTIONS ....................................................................5
BAROMETRIC DRAFT CONTROL ...........................................5
ELECTRICAL................................................................................5
FILTERS .....................................................................................5-6
Filter Rack Installed on Side of Furnace.................................5
OPERATIONAL CHECKOUT..................................................7-8
Start-Up .....................................................................................7
Combustion Check ...........................................................7-8
Fan Adjustment Check .............................................................8
Limit Control Check.................................................................8
For Year-Round Air Conditioning ...........................................8
Heating ......................................................................................8
Cooling ......................................................................................8
Constant Blower Switch ...........................................................8
MAINTENANCE......................................................................8-15
Oil Burner .................................................................................8
Heat Exchanger and Flue Pipe..............................................8-9
Blower Removal .......................................................................9
Keeping Filters Clean..........................................................9-10
Airflow Data ...........................................................................11
Dimensional Drawing .............................................................12
Barometric Damper Locations................................................13
Wiring Diagram ......................................................................14
USER'S INFORMATION ...........................................................15
Here's How Your Heating System Works ............................15
Preparing Your Furnace For Operation .................................15
Lighting Your Furnace ...........................................................15
Turning Off Your Furnace .....................................................15
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-805
Tab 6a 8a
For Sizes 195 and 260
Page
All local and national code requirements governing installation of
oil burning equipment, wiring, and flue connections must be
followed. Some of the codes (issued by the Canadian Standards
Association, the National Fire Protection Agency, and/or the
American National Standards Institute) that may be applicable are:
Printed in U.S.A.
Form 58BTA-2SI
Upflow/Horizontal
SAFETY CONSIDERATIONS

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQ-
UIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
DO NOT ATTEMPT TO START THE BURNER
WHEN EXCESS OIL HAS ACCUMULATED,
WHEN THE FURNACE IS FULL OF VAPOR,
OR WHEN THE COMBUSTION CHAMBER IS
VERY HOT.
For use with grade 2 Fuel Oil maximum. Do not use Gasoline,
Crankcase Oil, or any Oil containing Gasoline! Failure to
follow this warning can cause a fire, explosion, personal
injury, or death.
Never burn garbage or paper in the heating system and never
leave rags or paper around the unit.
These instructions are intended to be used by qualified
personnel who have been trained in installing this type of
furnace. Installation of this furnace by an unqualified person
may lead to equipment damage and/or a hazardous condition
which may lead to bodily harm.
CSA B139
INSTALLATION CODE FOR
OIL BURNING EQUIPMENT
ANSI/NFPA 31
INSTALLATION OF OIL BURNING
EQUIPMENT
ANSI/NFPA 90B
WARM AIR HEATING AND AIR
CONDITIONING SYSTEMS
ANSI/NFPA 211
CHIMNEYS, FIREPLACES, VENTS,
AND SOLID FUEL BURNING
APPLIANCES
ANSI/NFPA 70
NATIONAL ELECTRICAL CODE
CSA C22.1
CANADIAN ELECTRICAL CODE
Pg 1
58BTA
Oil Furnace
12-95
Replaces: 58BTA-1SI

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Summary of Contents for Carrier 58BTA

  • Page 1: Table Of Contents

    Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-805 Printed in U.S.A. Form 58BTA-2SI Pg 1 12-95 Replaces: 58BTA-1SI Tab 6a 8a...
  • Page 2: Minimum Clearance To Combustibles

    LOCATION Only the latest issues of above codes should be used, and are available from either The National Fire Protection Agency, Bat- terymarch Park, Quincy, MA 02269 or The Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario M9W 1R3. This furnace is not water tight and is not designed for outdoor Recognize safety information.
  • Page 3: Ductwork Recommendations

    In addition to air needed for combustion, process air shall be In calculating free area, consideration shall be given to blocking provided as required for: cooling of equipment or material, effect of louvers, grilles, or screens protecting openings. Screens controlling dew point, heating, drying, oxidation or dilution, safety used shall not be smaller than 1/4-in.
  • Page 4: Venting Instructions

    Step 2—Masonry Chimney This furnace can be vented into an existing masonry chimney. This When supply ducts carry air circulated by furnace to areas furnace must not be vented into a chimney servicing a solid fuel outside spaces containing furnace, return air shall also be burning appliance.
  • Page 5: Oil Connections

    OIL CONNECTIONS 1. Using corner indentations as a guide, cut out selected side duct Complete instructions for installation of fuel oil piping will be return opening. (See Fig. 7.) found in oil burner Installation Instructions included with furnace. 2. Clip filter rack pieces together as shown. (See Fig. 1.) Oil line entry holes are produced in side panels and top panel.
  • Page 6 REAR OF FURNACE LANCED CLIP KNOCKOUT IN FILTER FILTER RACK SIDE PANEL RACK ACCESS PANEL SCREW RETURN AIR DUCT 3 ⁄ 4 -IN. FLANGE SEE DETAIL FILTER REAR PANEL ACCESS PANEL ACCESS PANEL BOTTOM A95173 Filter Size and Dimensions (In.) UNIT SIZE 195-20 38-1/4...
  • Page 7: Changing From Upflow To Horizontal

    CHANGING FROM UPFLOW TO HORIZONTAL 3. In order to ensure proper draft through furnace, a barometric draft regulator (supplied with furnace) must be installed as 1. Remove burner from unit by removing 3 burner mounting close to outlet of furnace as possible. In order for this device nuts.
  • Page 8: Fan Adjustment Check

    8. After all setup procedures mentioned above have been com- pleted, burner should be allowed to operate. Use an inspection Before performing any service functions, unless operations mirror to observe flame pattern. Any irregularities such as specifically require power to be on, make sure all utilities are burning to 1 side or pulsating flame patterns should be turned off upstream of appliance.
  • Page 9: Blower Removal

    2. Remove louvered door and blower door. 3. Remove blower retaining screw (on blower partition panel Never use incendiary type cleaners (smoke sticks) for clean- near corner where intermediate panel and blower partition ing! meet). 15. Before reassembly, heat exchanger and combustion chamber 4.
  • Page 10 A95103 Minimum Filter Dimensions (In.) FILTER SIZE UNIT SIZE Side Return End Return 195-20 38-1/4 X 20-1/4 38-1/4 X 24-1/2 260-20 38-1/4 X 20-1/4 38-1/4 X 24-1/2 Fig. 6—Suggested Filter Material and Dimensions...
  • Page 11: Airflow Data

    Table 3—Airflow Data (CFM) EXTERNAL STATIC PRESSURE IN. WC UNIT BLOWER SIZE SPEED High 2485 2395 2305 2250 2145 2075 1975 1885 1780 1675 195-20 Medium 2195 2125 2060 1990 1915 1860 1785 1700 1620 1525 260-20 1640 1590 1540 1515 1460 1410...
  • Page 12: Dimensional Drawing

    ″ ″ 26″ 24″ 1″ ″ 29″ FLUE DIAMETER 6″ FOR 195 7″ FOR 260 ″ OIL INLET ELECTRICAL CONNECTIONS ″ ″ 1″ ″ ″ ″ A94123 Fig. 7—Dimensional Drawing...
  • Page 13: Barometric Damper Locations

    BAROMETRIC DAMPER LOCATIONS FIG. A FIG. B FIG. C FIG. D GOOD LOCATIONS WRONG FIG. G FIG. H WRONG WRONG FIG. K WRONG FIG. L FIG. J POOR WRONG BAD LOCATIONS A95117 Fig. 8—Barometric Damper Locations...
  • Page 15: User's Information

    USER’S INFORMATION Step 1—Here’s How Your Heating System Works 3. Set thermostat to lowest setting. The furnace operates automatically. It is controlled by a thermostat 4. Turn on electric power to furnace. which you set at temperature most comfortable to you. When the 5.
  • Page 16 Copyright 1995 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58bta2si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-805 Printed in U.S.A.

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