RBI Infinity Energy 2 Installation Instructions Manual
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RBI Infinity Energy 2 Installation Instructions Manual

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This manual is intended only for use by a quali ed heating installer/technician. Read and follow this manual, all supplements and
related instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods
given in these instructions. Failure to do so can result in severe personal injury, death or substantial property damage.
Do not use the boiler during construction. Construction dust and particulate, particularly drywall dust, will cause contamination
of the burner, resulting in possible severe personal injury, death or substantial property damage. The boiler can only be operated with
a dust-free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated
by operation with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.
Af x these instructions near to the boiler. Instruct the building owner to retain the instructions for future use by a quali ed service
technician, and to follow all guidelines in the User's Information Manual.
Condensing,
High Effi ciency
Water Heaters (IW)
and Boilers (IB)
Boiler Manual

Installation and Operation

Instructions
62403588 R03 Feb. 04, 2015
IE2IOM-4
82-0147

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Summary of Contents for RBI Infinity Energy 2

  • Page 1: Installation And Operation

    IE2IOM-4 82-0147 Condensing, High Effi ciency Water Heaters (IW) and Boilers (IB) Boiler Manual Installation and Operation Instructions 62403588 R03 Feb. 04, 2015 This manual is intended only for use by a quali ed heating installer/technician. Read and follow this manual, all supplements and related instructional information provided with the boiler.

  • Page 2: Safety Instructions

    SAFETY INSTRUCTIONS WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 3 SAFETY INSTRUCTIONS...
  • Page 4 SAFETY INSTRUCTIONS AVERTISSMENT: Assurez vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort - Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inflammables à...
  • Page 5 SAFETY INSTRUCTIONS...
  • Page 6 SAFETY INSTRUCTIONS WARNING!!! WARNING!!! NOTICE! Local approval of the flue WARNING!!! WARNING!!! system and the condensate Flue gas/air connection to the public sewer Installer: Read all instructions, intake: You are only permitted system may be required. including this manual, before to operate this appliance with installing.
  • Page 7 SAFETY INSTRUCTIONS WARNING!!! WARNING!!! WARNING!!! WARNING!!! WARNING!!! ATTENTION!!! En cas de When Only use the surchauffe ou si l’alimentation servicing heater, to avoid severe heater in the combinations and de gaz ne peut être coupée, burns, allow heater to cool with the accessories and spares ne pas couper ni débranch before performing maintenance.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS .........................2 TABLE OF CONTENTS ........................8 1 - CODE REQUIREMENTS ......................12 1.1 - Regulations and guidelines ..........................12 2 - GENERAL INFORMATION ......................14 2.1 - Key to symbols used ............................14 2.2 - Manufactured by ..............................14 2.3 - Description of models: ............................
  • Page 9 TABLE OF CONTENTS 9.1 - Condensate disposal ............................56 10 - INSTALLATION - Electrical connections ................58 10.1 - Electrical connections: overview ........................58 10.1.1 - Connecting the power supply cable ........................59 10.1.2 - Room Thermostat wiring (IB Boiler only) ........................ 59 10.1.3 - Installing the outdoor temperature sensor (IB Boiler only) ..................
  • Page 10 TABLE OF CONTENTS 14.1 - Gas supply piping ............................. 92 14.2 - Pipe sizing for natural gas ..........................93 14.3 - Propane Gas ..............................93 14.4 - Check inlet gas supply pressure ........................94 14.5 - Operating at high altitudes ..........................94 14.6 - Convert a heater model 199 from Natural Gas to Propane gas or viceversa ..........
  • Page 11 TABLE OF CONTENTS 17.1.3 - Verify flue and air lines in good condition and sealed tight; ................. 116 17.1.4 - Check system water pressure/system piping/expansion tank; ................116 17.1.5 - Check control settings ............................116 17.1.6 - Check ignition and flame sense electrodes ......................116 17.1.7 - Check wiring and connections..........................

  • Page 12: Code Requirements

    1 - CODE REQUIREMENTS 1.1 - Regulations and guidelines - The installation must conform to the requirements of the authority having jurisdiction or, in the absence of such requirements, to: - the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and or CAN/ CSA B149.1, Natural Gas and Propane Installation Code.

  • Page 13: Commonwealth Of Massachusetts

    1 - CODE REQUIREMENTS 1.2- Commonwealth owner shall have a period of thirty 2. A complete parts list for the venting (30) days to comply with the above system design or venting system. of Massachusetts requirements; provided, however, that (d) MANUFACTURER REQUIREMENTS during said thirty (30) day period, a Installation –...

  • Page 14: General Information

    CAUTION!!! Failure to symbols used observe this indication may compromise the smooth WARNING!!! running of the appliance RBI WATER HEATER WARNING!!! or cause serious damage Failure to 7555 Tranmere Drive to individuals, animals or follow these indications can Mississauga, Ontario L5S 1L4 property.

  • Page 15: Main Components

    3 - MAIN COMPONENTS 12 13 020009.01.004 1 - Air / gas mixing device 10 - Burner unit return connection 2 - Gas valve 11 - Support arrangement 3 - Air intake silencer 12 - Plug (present on BURNER 2, 3 and 4 if any) 4 - High limit temperature safety switch (UL 353 listed) 13 - Water pressure sensor (present on Burner 1 only) 5 - Burner unit supply temperature sensor (par.
  • Page 16 3 - MAIN COMPONENTS 020009.01.005_a 33 31 020009.01.005 19 - Burner surface 27 - Left ignition electrode 20 - Burner unit condesate discharge 28 - Right ignition electrode 21 - Detection electrode 29 - Motorized valve body (optional) 22 - Thermal insulation 30 - Gasket 23 - Sight glass 31 - Flapper valve...
  • Page 17 3 - MAIN COMPONENTS 020010.01.027 1 - Leveling feet 12 - Flue exhaust connection 2 - Condensate hose that coming from heater’s flue exhaust 13 - 885IF board (Optional) 3 - Condensate neutralizer box 14 - Electrical terminals (Junction box) 4 - Heat exchanger 15 - Control panel cover 5 - Condensate discharge hose...
  • Page 18 3 - MAIN COMPONENTS 020010.01.028 22 - Top cover 31 - Water Return connection 23 - Main electrical switch 32 - Flue blocked pressure switch pipe connection 24 - Flue blocked pressure switch 33 - Condensate blocked drain magnetic switch 25 - Electrical board 34 - Flue gas manifold cap 28 - Flue gas temperature sensor (Blue color connector) (1006)
  • Page 19 3 - MAIN COMPONENTS 020010.01.002 1 - Leveling feet 13 - 885IF board 2 - Condensate hose coming from heater’s flue exhaust 14 - Electrical terminals 3 - Condensate neutralizer box 15 - Control panel cover 4 - Heat exchanger 16 - Display 5 - Condensate discharge hose 17 - Control keys...
  • Page 20 3 - MAIN COMPONENTS BURNER 2 BURNER 1 (Master) 020010.01.003 22 - Top cover 32 - Flue blocked pressure switch pipe 23 - Main electrical switch 33 - Condensate blocked drain magnetic switch 24 - Flue blocked pressure switch 34 - Flue gas manifold cap 25 - Electrical Board 28 - Flue gas temperature sensor (Blue color connector) (1006) 29 - High limit flue gas temperature fuse (Red color connector)
  • Page 21 3 - MAIN COMPONENTS 020010.01.026 35 - Automatic air vent (not present on IW water heater version) 36 - Water Supply connection 37 - Water Return connection 38 - Draining valves 39 - Header temperature sensor (1102) 41 - Safety relief valve (P-T safety relief valve on IW water heater) 42 - Pressure and temperature gauge 43 - Headers (IW water heaters are made in stainless steel.
  • Page 22 3 - MAIN COMPONENTS 020009.01.002 1 - Leveling feet 14 - Electrical terminals 2 - Condensate hose coming from heater’s flue exhaust 15 - Control panel cover 3 - Condensate neutralizer box 16 - Display 4 - Heat exchanger of the “Burner 1” (Master) 17 - Control keys 5 - Condensate discharge hose 18 - Power control boards (the highest power control board is not...
  • Page 23 3 - MAIN COMPONENTS 020009.01.003 BURNER 2 (Not present on model 750) BURNER 1 (Master) BURNER 3 BURNER 4 22 - Top cover 23 - Main electrical switch 28 - Flue gas temperature sensor (Blue color connector) (1006) 29 - High limit flue gas temperature fuse (Red color connector) 30 - Flue gas exhaust manifold 31 - Water Return connection 32 - Flue blocked pressure switch pipe connection...
  • Page 24 3 - MAIN COMPONENTS 020009.01.017 35 - Automatic air vent (not present on IW water heater version) 36 - Water supply connection 37 - Water return connection 38 - Drain valves 39 - Header temperature sensor (1102) 41 - Safety Relief valve (P-T relief valve on IW water heater) 42 - Pressure and temperature gauge 43 - Headers (IW water heaters are made in stainless steel.

  • Page 25: Function Overview

    4 - FUNCTION OVERVIEW Key to figures 4-1: 1 - Air inlet 2 - Flue exhaust 4 - Sealing chamber 6 - High limit supply temperature switch 7 - Supply temperature sensor 8 - Water pressure sensor 9 - Flue gas temperature sensor 10 - High limit flue gas temperature fuse 12 - Premix burner 13 - Ignition electrodes...
  • Page 26 4 - FUNCTION OVERVIEW Key to figures 4-2: 1 - Air inlet 2 - Flue exhaust 3 - Automatic air vent 4 - Sealing chamber 6 - High limit supply temperature switch 7 - Supply temperature sensor 8 - Water pressure sensor 9 - Flue gas temperature sensor 10 - High limit flue gas temperature fuse 12 - Premix burner...
  • Page 27 4 - FUNCTION OVERVIEW Key to figures 4-3 1 - Air inlet 2 - Flue exhaust 3 - Automatic air vent (Boiler only) 4 - Sealing chamber 6 - High limit supply temperature switch 7 - Supply temperature sensor 8 - Water pressure sensor 9 - Flue gas temperature sensor 10 - High limit flue gas temperature fuse 12 - Premix burner...
  • Page 28 4 - FUNCTION OVERVIEW Key to figures 4-4: 1 - Air inlet 2 - Flue exhaust 3 - Automatic air vent (boiler only) 4 - Sealing chamber 6 - High limit supply temperature switch 7 - Supply temperature sensor 8 - Water pressure sensor 9 - Flue gas temperature sensor 10 - High limit flue gas temperature fuse 12 - Premix burner...

  • Page 29: Intended Use And Functions

    4 - FUNCTION OVERVIEW 4.1 - Intended use (Section 7.2.6). to warm domestic water (potable) for Using the boiler version, you can civil uses. Any other use is prohibited. and functions create a system with heating elements The water heater can be installed functioning at temperature range with a Direct Venting system or with The boiler is designed to supply the...

  • Page 30: Installation - Location

    5 - INSTALLATION - Location WARNING!!! 5.1 - Choosing the Maintain minimum specified clearances WARNING!!! for adequate operation. All installations LIQUEFIED installation location must allow sufficient space for servicing PETROLEUM (L.P.) PROPANE WARNING!!! the vent connections, water pipe GAS-FIRED HEATER LOCATION connections, piping and other auxiliary REQUIRES SPECIAL WARNING!!!
  • Page 31 5 - INSTALLATION - Location The equipment room MUST be provided with properly sized openings to assure adequate combustion air and proper ventilation. 1. If air is taken directly from outside the building with no duct, provide two permanent openings to the equipment room (see Fig.
  • Page 32 5 - INSTALLATION - Location 3. If a single combustion air opening is provided to bring combustion air in directly from the outdoors, the opening must be sized based on a minimum free area of one square inch per 3000 Btu/hr (7 cm per kW).
  • Page 33 5 - INSTALLATION - Location MINIMUM RECOMMENDED COMBUSTION AIR SUPPLY TO EQUIPMENT ROOM * Outside Air from Inside Air from 2 openings Directly from 2 Ducts Delivered from * Outside Air from Model Outdoor Outdoors 1 Opening Directly from Number Outdoors, in Bottom Bottom...

  • Page 34: Prevent Combustion Air Contamination

    5 - INSTALLATION - Location WARNING!!! WARNING!!! 5.1.2 Location of an IB WARNING!!! WARNING!!! boiler Under no Contaminated circumstances should the combustion air will damage the When locating the boiler the following equipment room ever be under heater, resulting in possible factors must be considered: negative pressure.

  • Page 35: Residential Garage Installation

    5 - INSTALLATION - Location WARNING!!! 5.2 - Residential 5.4 - Clearances WARNING!!! Do not garage installation for installation and attempt to install the heater Take the following precautions when servicing using any other venting / installing the heater in a residential air intake methods than as Figures 5-6, 5-7 and 5-8 shows the garage.
  • Page 36 5 - INSTALLATION - Location Figure 5-6 Recommended minimum clearance distances for proper installation and servicing for model 199 (G = Center of gravity) Figure 5-7 Recommended minimum clearance distances for proper installation and servicing for models 399 and 500 (G = Center of gravity)
  • Page 37 5 - INSTALLATION - Location Figure 5-8 Recommended minimum clearance distances for proper installation and servicing for models 750 and 1000 (G1 = Center of gravity for 1000 model G2 = Center of gravity for the 750 model)

  • Page 38: Installation - Mounting The Heater

    6 - INSTALLATION - Mounting the heater 6.1 - Transporting the heater WARNING!!! WARNING!!! Always lift and carry the heater with a hand truck or special equipment. Failure to comply with this provision could result in severe personal injury, death or substantial property damage.

  • Page 39: Dimensions

    6 - INSTALLATION - Mounting the heater 4. take the two factory supplied eyebolts “A” (Figure 6-3) and install them on the upper side of the heater (see Figure 6-3); 5. Using a proper equipment (check the weight of the unit in Section 18), and lift the unit from the wood pallet and move it to the installation location;...
  • Page 40 6 - INSTALLATION - Mounting the heater 1 = Water supply connection (1” 1/2) 4 = Flue exhaust connection (3”) 2 = Water return connection (1” 1/2) 5 = Gas connection (1”) 3 = Air intake connection (3”) 6 = Condensate hose Figure 6-6 Dimensions for models 199 1 = Water supply connection (2”) 4 = Flue exhaust connection (4”)
  • Page 41 6 - INSTALLATION - Mounting the heater 1 = Water supply connection (2” 1/2) 4 = Flue exhaust connection (6”) 2 = Water return connection (2” 1/2) 5 = Gas connection (1” 1/4) 3 = Air intake connection (6”) 6 = Condensate hose Figure 6-8 Dimensions for models 750 and 1000...

  • Page 42: Installation - Ib Boiler Water Connection

    7 - INSTALLATION - IB boiler water connection 7.1 - IB boiler water when applied according to the system should be restricted from manufacturer’s recommendations, will receiving untreated makeup water of connections not cause harm to the boiler, pumps, no more than 5% of the total volume of piping, and other components of the system water per year.

  • Page 43: System Flushing, Treatment, And Cleansing

    7 - INSTALLATION - IB boiler water connections contact with another type of metal,  If a flushing machine is used in the CAUTION!!! The manufacturer when both are in contact with an cleaning process, carefully follow cannot be held responsible for electrolyte.

  • Page 44: Supply And Return Piping

    7 - INSTALLATION - IB boiler water connection 7.2 - Supply and System water piping methods systems. Ethylene glycol is toxic and can attack gaskets This boiler is designed to function in return piping and seals used in hydronic a closed loop pressurized system no systems.

  • Page 45: Near Boiler Heating Piping Components

    7 - INSTALLATION - IB boiler water connections 7.2.1 - Near boiler heating 10. Indirect water heaters: field 12. Header temperature sensor supplied. This boiler may be piped relocation: The header temperature piping components to an indirect water heater to heat sensor is factory installed (see 1.

  • Page 46: Relief Valve

    7 - INSTALLATION - IB boiler water connections 7.2.2 - Relief valve This boiler is supplied with a Safety Relief valve installed in accordance with the ANSI/ASME Boiler and Pressure Vessel Code, Section IV. Pipe the relief valve discharge like on Figures 7-1 or 7-2 to prevent scalding in the event of a discharge.

  • Page 47: Local Boiler Pump And Ch Pump

    7 - INSTALLATION - IB boiler water connections 7.2.4 - Local boiler pump shown on Figure 10-4. A field supplied Anti-scald mixing valve: Field pump relay must be installed if the supplied. An anti-scald mixing valve is and CH pump pump current draw is greater than 3 mandatory on the domestic hot water This boiler must be fitted with a local...
  • Page 48 7 - INSTALLATION - IB boiler water connections Alternate position of the header sensor (Item “39” of figures 3-7 and 3-10) CAUTION!!! This is a concept drawing only. It is up to the system designer to determine the necessary components, including additional equipment and any safety devices which in the judgement of the...
  • Page 49 7 - INSTALLATION - IB boiler water connections Alternate position of the header sensor (Item “39” of figures 3-7 and 3-10) CAUTION!!! This is a concept drawing only. It is up to the system designer to determine the necessary components, including additional equipment and any safety devices which in the judgement of the...

  • Page 50: Installation - Iw Water Connections

    8 - INSTALLATION - IW water connections 8.1 - IW Water 4. Install a field supplied pump as CAUTION!!! This water heater shown in Figures 8-5 and 8-6. heaters’ water can supply water at a temperature 5. Install a field supplied expansion up to 203°F (95°C) (setup of the tank on the cold water inlet.

  • Page 51: Temperature And Pressure Relief Valve

    8 - INSTALLATION - IW water connections 8.2.2 - Temperature and pressure Relief valve This water heater is supplied with a Safety Temperature and Pressure Relief valve which discharge connection must be piped in accordance with the ANSI/ASME Boiler and Pressure Vessel Code, Section IV, to prevent scalding in the event of a discharge.

  • Page 52: Expansion Tank

    8 - INSTALLATION - IW water connections 8.3 - Scalding 8.2.3 - Expansion Tank 8.2.5 - Sizing water If a water heater is installed in a system This water heater can deliver scalding closed water supply system, such temperature water at any faucet in the Size the pump, piping and system as one having a backflow preventer system.

  • Page 53: Minimum And Maximum Water Flow

    8 - INSTALLATION - IW water connections 8.4 - Minimum and CAUTION!!! Size your water maximum water system in a way to respect the minimum water flow in function flow of the water hardness (See Figure 8-4) to prevent scaling The water heater pressure drops inside the heat exchanger.
  • Page 54 8 - INSTALLATION - IW water connections CAUTION!!! 1 = Water heater This is a concept 2 = Manual gas shut-off valve (Install manual drawing only. It is up to the gas shut-off valve 5 ft (1.5m) above floor) system designer to determine 3 = Storage tank Pump (Local pump) the necessary components, 4 = Filter...
  • Page 55 8 - INSTALLATION - IW water connections CAUTION!!! This is a concept drawing only. It is up to the system designer to determine the necessary components, including additional equipment and any safety devices which in the judgement of the designer are appropriate, in order to properly size, configure and design that system and to ensure compliance with building...

  • Page 56: Installation - Condensate Disposal

    9 - INSTALLATION - Condensate disposal 9.1 - Condensate CAUTION!!! The condensate disposal discharge line must be of materials approved by the WARNING!!! authority having jurisdiction. In WARNING!!! the absence of other authority, PVC and CPVC pipe must condensate trap is the same comply with ASTM D1785 or condensate neutralizer box D2845.
  • Page 57 9 - INSTALLATION - Condensate disposal A = Pipe connected to the heaters’ flue exhaust system B = Condensate neutralizer box C = Condensate drain pipe D = Cover of the box E = PH test port 020010.01.029 Figure 9-1 Condensate neutralizer box (see also Figures 3-3 through 3-10, Item 3) A = Condensate drain pipe B = Floor drain or drain pan (Below this point there must be a trap capable of preventing the return of sewer gas)

  • Page 58: Installation - Electrical Connections

    10 - INSTALLATION - Electrical connections 10.1 - Electrical  Check that the electrical system is adequate for the power consumption connections: indicated on the rating plate or in Section 18. overview WARNING!!!  Line voltage field wiring of any WARNING!!! controls or other devices must ELECTRICAL...

  • Page 59: Connecting The Power Supply Cable

    10 - INSTALLATION - Electrical connections 10.1.1 - Connecting the the instructions given in Section 17.2 or ventilation outlets nor directly under and open the junction box cover; balconies or gutter pipes. Do not shield power supply cable 2. use a two conductor cable with a the outdoor temperature sensor.

  • Page 60: Connection To An Analog Vcc Input

    10 - INSTALLATION - Electrical connections 10.1.4 - Connection to an analog Vcc input On appliances model 399, 500, 750 and 1000 it is factory supplied the 885IF board that permit installer to drive the unit via a Vcc input (199 model can be equipped on demand).

  • Page 61: Connecting The Ib Boiler To An Indirect Water Heater

    10 - INSTALLATION - Electrical connections 10.2 - Connecting 10.3 - Connecting 10.2.1 Indirect water heater priority selection the IB boiler to the IW water heater The boiler is factory set for DHW an indirect water to a storage tank priority.
  • Page 62 10 - INSTALLATION - Electrical connections Figure 10-4 Electrical customer connection for IB boilers...
  • Page 63 10 - INSTALLATION - Electrical connections Figure 10-5 Electrical customer connection for IW water heaters...

  • Page 64: Connecting The Heater In Cascade

    10 - INSTALLATION - Electrical connections 10.4 - Connecting the heater in cascade Heaters can be installed in cascade with a configuration like in Figure 10- 7. Many other configurations can be done (ask to the heater manufacturer for conceptual drawings). The cascade is managed by the 885HC cascade manager command that is supplied on demand.
  • Page 65 10 - INSTALLATION - Electrical connections 885HC Cascade manager Check Check Check Check valve valve valve valve Cascade Dependent Dependent Dependent Managing general heater #4 heater #3 heater #2 heater #1 sensor up to #8 Local Local Local Local Heating pump pump pump...

  • Page 66: Installation - Removing Of An Heater From A Common Venting System

    11 - INSTALLATION - Removing of an heater from a common venting system 11.1 - Removing (d) Place in operation the appliance (c) Dans la mesure du possible, being inspected. Follow the lighting fermer toutes les portes et les of a heater from a instructions.

  • Page 67: Installation - Category Iv: Vent And Combustion Air

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air WARNING!!! 12.1 - CATEGORY NOTICE! The exhaust pipe must WARNING!!! be pitched a minimum of a 1/4 inch Use of IV: Positive per foot back to the heater (to allow cellular core PVC and CPVC drainage of condensate).
  • Page 68 12 - INSTALLATION - CATEGORY IV: Vent and combustion air Figure 12-1 Side wall two Figure 12-2 Vertical two pipes Figure 12-3 Side wall air pipes (Direct venting). (Direct Venting). intake, vertical vent (Direct venting). Figure 12-6 Side wall (or vertical in a roof) one pipe venting, combustion air from Figure 12-5 Side wall...

  • Page 69: Minimum / Maximum Allowable Combustion Air And Vent Piping Lengths

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.3 - Minimum / 12.4 - Install vent of venting materials or failure to follow vent pipe and fittings Maximum allowable and combustion air manufacturer’s instructions can result in personal injury, death combustion air and piping or property damage.
  • Page 70 12 - INSTALLATION - CATEGORY IV: Vent and combustion air Approved vent manufacturers and items Item Family of Manufacturer/supplier Applicable Manufactur. the Material to models Part Number 3” Concentric roof or wall terminal IPEX (System 636) 196006 4” Concentric roof or wall terminal IPEX (System 636) 399, 500 196021...

  • Page 71: Air Inlet Pipe Materials

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.5 - Air inlet pipe 12.5.1 - Sealing of PVC, CPVC or ABS air inlet materials: pipe WARNING!!! The PVC, CPVC, or ABS air inlet pipe WARNING!!! should be cleaned and sealed with the The air pipe manufacturer’s recommended inlet pipe(s) must be sealed.

  • Page 72: Pvc/Cpvc Vent Piping Materials

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air WARNING!!! 12.6 - PVC/CPVC b. Apply a liberal even coat of WARNING!!! MOMENTIVE - RTV 106 All vent vent piping high temperature silicone (or pipes must be glued, properly equivalent) to the the pipe end materials supported, and the exhaust approximately 1/2”...

  • Page 73: Pvc/Cpvc Air Intake Connection

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.6.2 - PVC/CPVC air outside. Vent piping must be supported CAUTION!!! per the National Building Code, Section intake connection Apply a liberal 305, Table 305.4 or as local codes even coat of MOMENTIVE - dictate.

  • Page 74: Stainless Steel Vent Piping Materials

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.7 - Stainless 12.7.1 - Stainless steel air NOTICE! All vent pipes connections must be secured following manufacturer intake connection steel vent piping instruction, properly supported, and the exhaust must be pitched a minimum of materials Combustion Air Intake a 1/4 inch per foot back to the heater (to...

  • Page 75: Stainless Steel Vent Connection

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.7.2 - Stainless steel b. Apply a liberal even coat of CAUTION!!! MOMENTIVE - RTV 106 vent connection Apply a liberal high temperature silicone (or even coat of MOMENTIVE - equivalent) to the adapter “R”...

  • Page 76: Polypropylene Vent Piping Materials

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air WARNING!!! 12.8 - Polypropylene WARNING!!! Improper vent piping materials installation of Polypropylene WARNING!!! systems may result in injury or death. WARNING!!! WARNING!!! Use only the materials listed in Figures WARNING!!! 12-7 and 12-8 for vent pipe, Use only and fittings.

  • Page 77: Polypropylene Air Intake Connection

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.8.1 - Polypropylene air 12.8.2 - Polypropylene CAUTION!!! intake connection vent connection Apply a liberal even coat of MOMENTIVE - Combustion Air Intake connection Vent connection (Figure 12-13 item RTV 106 high temperature (see Figure 12-13 Item “M”) is used “C”) is used to provide a passageway silicone (or equivalent) to the...

  • Page 78: Single Pipe Vent (Not Sealed Combustion)

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air WARNING!!! 12.9 - Single pipe NOTICE! Vent pipe system shall WARNING!!! be installed in a way to prevent Use only vent (not sealed accumulation of condensate. the materials, vent systems, and combustion) terminations listed in Figures 12-7 and 12-8.

  • Page 79: Determine Location

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.9.1 - Determine location and Air Supply for Appliances” of the Natural Gas and Propane Installation Locate the vent termination using the Code, CAN/CSA B149.1, or applicable following guidelines: provisions of the local building codes. 1.

  • Page 80: Sidewall Termination - Two Pipes

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.10 - Sidewall 12.10.2 - Determine location termination - Two Locate the vent/air terminations using pipes the following guidelines: 1. The total length of piping for vent or air must not exceed the limits given 12.10.1 - Vent/air in the Section 12.3.
  • Page 81 12 - INSTALLATION - CATEGORY IV: Vent and combustion air 3. The air piping must terminate in a down-turned elbow as shown in Figures 12-15 and 12-16. This arrangement avoids recirculation of flue products into the combustion air stream. 4. The vent piping must terminate in an elbow pointed outward or away from the air inlet, as shown in Figures 12-15 and 12-16.

  • Page 82: Prepare Wall Penetrations

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.10.3 - Prepare wall penetrations 1. Air pipe penetration: a. Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.

  • Page 83: Sidewall Termination - Concentric Vent

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.11 - Sidewall termination – Concentric vent 12.11.1 - Description and usage The termination kit must terminate outside the structure and must be installed as shown in Figure 12-19. The required concentric termination kit as well as combustion air and vent pipe materials are listed in Figures 12-7 and 12-8.

  • Page 84: Multiventing Sidewall Terminations

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.11.3 - Multiventing sidewall terminations When two or more direct vent appliances are vented near each other, each appliance must be individually vented and vent terminations may be installed as shown in Figure 12-21.

  • Page 85: Vertical Termination - Two Pipes

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.12 - Vertical 12.12.1 - Determine 12.12.2 - Prepare roof location penetrations termination - Two Locate the vent/air terminations using 1. Air pipe penetration: cut a hole for pipes the following guidelines: the air pipe.

  • Page 86: Multiple Vent/Air Terminations

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.12.4 - Multiple vent/air terminations 1. When terminating multiple heaters, Air intake Air intake Vent terminate each vent/air connection Vent as shown in Figures 12-23 and 12- WARNING!!! vertically from vent outlet to WARNING!!! any air inlet...

  • Page 87: Vertical Termination - Concentric Vent

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.13 - Vertical 12.13.3 - Vertical 4. Cut one (1) hole into the structure to install the termination kit. termination installation termination – 5. Install the Concentric vent kit following the concentric kit Concentric vent 1.

  • Page 88: Multiventing Vertical Terminations

    12 - INSTALLATION - CATEGORY IV: Vent and combustion air 12.13.4 - Multiventing vertical terminations When two (2) or more direct vent appliances are vented near each other, each appliance must be individually vented (see Figure 12-27). WARNING!!! WARNING!!! NEVER common vent or breach vent this appliance to avoid possibility of severe personal...

  • Page 89: Installation - Category Ii: Vent And Combustion Air

    13 - INSTALLATION - CATEGORY II: Vent and combustion air 13.1 - CAT II: Negative pressure condensing An appliance that operates with a non-positive vent static pressure with a vent gas temperature that may cause excessive condensate production in the vent. 13.2 - CAT II: Adapter and increaser...

  • Page 90: Condensing Vent Option: Category Ii

    13 - INSTALLATION - CATEGORY II: Vent and combustion air 13.3 - Condensing vent option: CATEGORY II: Vertical vent with combustion air from equipment room The flue outlet terminates on the rooftop. The termination point for the flue products must follow the vertical vent termination clearance EQUIPMENT requirements on section 12.12.

  • Page 91: Common Venting

    13 - INSTALLATION - CATEGORY II: Vent and combustion air Vent/Air vertical Common venting Consult a vent designer to determine the diameter of the common vent installation with sidewall CATEGORY II: pipe required for combined vent Flues of multiple water heaters may combustion air inlet installation.

  • Page 92: Installation - Gas Supply

    14 - INSTALLATION - Gas supply WARNING!!! WARNING!!! 14.1 - Gas supply WARNING!!! WARNING!!! Do not Never use piping attempt to support the weight of an open flame to test for gas WARNING!!! the piping with the heater or its leaks.

  • Page 93: Pipe Sizing For Natural Gas

    14 - INSTALLATION - Gas supply 14.2 - Pipe sizing 14.3 - Propane Gas Propane supply pressure requirements: WARNING!!! for natural gas 1. Adjust propane supply regulator WARNING!!! provided by the gas supplier for These heaters 13”W.C. maximum pressure. Refer to Figure 14-2 for pipe length are typically shipped ready 2.

  • Page 94: Check Inlet Gas Supply Pressure

    14 - INSTALLATION - Gas supply 14.4 - Check CAUTION!!! Never force the inlet gas supply pressure connection screw or the gas valve will be damaged! pressure WARNING!!! WARNING!!! WARNING!!! Never use an WARNING!!! open flame to check for gas DO NOT leaks, or a fire or an explosion adjust or attempt to measure...

  • Page 95: Convert A Heater Model 199 From Natural Gas To Propane Gas Or Viceversa

    14 - INSTALLATION - Gas supply 14.6 - Convert a 1 - turn off the power to the heater; 2 - close the manual gas shut off valve; heater model 199 3 - dismantle the jacket of the heater, follow Section 17.2; from Natural Gas 4 - unscrew nut “H”...
  • Page 96 14 - INSTALLATION - Gas supply WARNING!!! WARNING!!! WARNING!!! WARNING!!! The CO If the (carbon monoxide) level should combustion levels are not not exceed values given in within the range given in Figure Figure 14-7, when combustion is 14-7 for the firing rate, shut correct.

  • Page 97: Convert A Heater Model 399, 500, 750 Or 1000 From Natural Gas To Propane Gas Or Viceversa

    14 - INSTALLATION - Gas supply 14.7 - Convert a Contents: The conversion kit (supplied with the heater model 399, heater) is composed of the following elements, which are necessary for the 500, 750 or 1000 gas change: from Natural Gas - a label rating stating the new gas setting;...

  • Page 98: Start-Up

    15 - START-UP 15.1 - Operating 15.2 - General 15.1.3 - Filling the heating system on a IB boiler warnings concerning WARNING!!! Before starting the heater, the following gas supply must be done. WARNING!!! Never use When starting up the heater for the first 15.1.1 - User instructions non-approved additives or toxic time the following must be checked:...

  • Page 99: Confirming The Heater's Gas Type

    15 - START-UP 15.3 - Confirming the 3. The heater will fire only when the 3. wait a few minutes for the burner to room thermostat calls for heat and heater’s gas type light-up as indicated by icon . On the heating temperature settings units model 399 and 500, wait until is higher than the actual supply...

  • Page 100: Gas Supply Pressure Checking

    15 - START-UP 15.7 - Gas supply 4. connect a manometer with drop below 3 in.W.C. (7.6 mbar). graduations of at least 0.1 in.W.C. If the gas supply pressure is lower pressure checking (0.25 mbar) to the inlet gas port than 3 in.W.C.

  • Page 101: Checking And Adjusting Co2 Levels

    15 - START-UP 15.8 - Checking and 15.8.2 - Checking CO2 6. compare the CO2 reading with the high fire range given in Figure 14-7, level on units model 399 adjusting CO2 levels making sure to use the range for the up to 1000 gas type in use.

  • Page 102: Check The Capacity Input

    15 - START-UP 4. if the capacity input is too low, c. wait 2 to 3 minutes for the CO2 to you have to use parameter 2202, check: stabilize; for Burner 3, parameter 2203 and a) that there are no obstructions in d.

  • Page 103: Use

    16 - USE 020010.01.023 A - Key to reduce the supply water temperature; B - Multifunctional key: reset any lockouts; access to user and installer menu. C - Key to increase the supply water temperature; D - Flame icon, is present when the flame is present; E - Radiator icon.

  • Page 104: Check Water Pressure

    16 - USE 16.1 - Check water pressure. Because water heater is after which if it fails to start-up, it will installed in an open loop system, shut down and the display will show pressure you have to check for the net water Loc 1 together icon pressure or for any pressure reducer upstream of the water supply circuit.

  • Page 105: Ib Boiler - Indirect Water Heater Temperature Adjustment

    16 - USE 16.6 - IB boiler 16.8 - IB boiler - 2022 = “Winter supply temperature”. Is the supply temperature - Indirect water - Outdoor reset correspondent to the “Winter outdoor temperature” (parameter 2021). heater temperature adjustment Suggested values are 104°F (40°C) for floor radiant panels or 158°F While in the “Installers’...
  • Page 106 16 - USE Outdoor temperature (°F) 2021 Par. 2023 Par. 2020 Par. 3015 Par. = Maximum supply temperature 3016 Par. = Minimum supply temperature 2020 Par. = Warm weather shutdown temperature 2021 Par. = Winter outdoor temperature 2022 Par. = Winter supply temperature 2023 Par.

  • Page 107: Delays, Alarms And Protective Actions

    16 - USE 16.9 - Delays, 16.11 - Heater’s alarms and Freeze protection protective actions CAUTION!!! For the freeze To protect the life of the appliance, protection function to work, the improve comfort, and maximize energy heater must remain connected savings, the following timings have to the electrical and gas been incorporated into the control...

  • Page 108: Users' Menu

    16 - USE 16.13 - “Users’ start showing parameters from 1000. 1 (Master)” are applicable for that burner only. If you want to see the menu” Press keys same parameters for other burners scroll all parameters inside this menu. you have to connect the display to Pressing RESET key for 2 seconds, All parameters into this “Users’...

  • Page 109: Installer's Menu

    16 - USE 16.14 - “Installer’s also Section 18 to better understand the several menus) proceed as than 5 seconds until the icon menu” follows: stops to be displayed. 1. press and hold together buttons CAUTION!!! Changing these NOTICE! If no key is pressed for RESET and for 5 seconds parameters could cause...

  • Page 110: Diagnostic

    16 - USE 2024 Reset curve design: spring supply temperature °F 32 to 104 2027 Night setback temperature °F 2 to 90 2040 2041 2042 Burner 1 anti cycling: time 10 to 900 2043 Burner 1 anti cycling: differential temperature °F 0 to 36 2062...

  • Page 111: Diagnostic: Lockouts "Loc

    16 - USE 16.16 - Diagnostic: ‚ƒ „ ) if failing, will blink. To reset the lockout press the RESET Lockouts “Loc” key, the display will show the Lockout number, you can try to reset the To RESET a lockout on units model lockout by pushing the RESET key 199, simply press RESET key.
  • Page 112 16 - USE Loc 19 Internal software error Replace the power control board Loc 20 Internal software error Replace the power control board Loc 21 Internal software error Replace the power control board Loc 22 Internal software error Replace the power control board Loc 23 Internal software error Replace the power control board...

  • Page 113: Diagnostic: Blocking Errors "Err

    16 - USE 16.17 - Diagnostic: and the corresponding burner icon ‚ƒ „ Blocking errors ) if failing will blink. To see the blocking error code, press “Err” the RESET key and display will show the blocking error code. Press and Blocking errors are generated by a hold the RESET key to go back into permanent fault.

  • Page 114: Flue Blocked Pressure Switch

    16 - USE Err 108 Internal software error Replace the power control board Err 109 Internal software error Replace the power control board Err 110 Flapper valve not open error a) Check for any obstruction into the exhaust system a) Remove the obstruction from flue exhaust b) Check if the fan is running b) Replace the fan or the power control board c) Check the flapper valve and its control sensor (See...

  • Page 115: Maintenance

    17 - MAINTENANCE WARNING!!! 17.1 - Care and Installer should discuss contents of WARNING!!! Section 16 (User’s section) with the Servicing, maintenance user. inspection and adjustment A trained and qualified service This section must be brought to the must be done by a trained technician should perform the inspection attention of the user by the installer so technician in accordance with...

  • Page 116: Address Reported Problems

    17 - MAINTENANCE WARNING!!! from meter to appliance including and burner should stop firing. Fan WARNING!!! all pipes and fittings and heater will go into a post purge, then shuts Never store connection. Use liquid soap solution off. combustible materials, gasoline for all gas testing.

  • Page 117: Flame Inspection

    17 - MAINTENANCE 17.1.9 - Flame inspection 17.1.12 - Check heater 17.1.14 - Check vent piping 1. Inspect flame through sigh glass. area 1. Visually inspect the vent outlet WARNING!!! 2. If the flame is unsatisfactory at termination to be sure it is WARNING!!! either high fire or low fire, clean the unobstructed.

  • Page 118: Shut Heater Down

    17 - MAINTENANCE 17.2 - Removing the 17.1.18 - Shut heater 17.1.20 - Reset button down (low water cutoff) casing 1. Follow “To Turn Off Gas to Testing the low water cut-off shuts the In order to remove the casing, follow Appliance”...

  • Page 119: Cleaning The Burner And Primary Heat Exchanger, Flue Gas Side

    17 - MAINTENANCE 17.3 - Cleaning the burner and primary 020009.01.012 heat exchanger, flue gas side Burner and primary heat exchanger must be checked every year and cleaned if ther’is presence of debris or products of the combustion. To correctly clean the burner and the flue gas side of the heat exchanger follow the steps below: WARNING!!!
  • Page 120 17 - MAINTENANCE 11. unscrew the four nuts “B” in Figure 17-7; 12. remove the entire fan - burner assembly, detail “C” in Figure 17-7; 13. use a cylindrical brush with plastic bristles to clean the inside of the combustion chamber, detail “H”...
  • Page 121 17 - MAINTENANCE 020009.01.011 Figure 17-7 Remove the fan burner assembly ROPE GASKET 020009.01.032 HEAT EXCHANGER DOOR CAUTION!!! If gasket is damaged DO NOT reuse, the heat exchanger door must be replaced. NOTICE ! Rope gasket is intended for sealing combustion. If damaged DO NOT reuse, the heat exchanger door must be replaced.

  • Page 122: Thermal Insulations

    17 - MAINTENANCE 17.3.1 - Thermal insulations Thermal insulations must be checked every year and replaced if they are cracked or damaged. See Figures below where the thermal insulations (items “C” and “E” are showned already disassembled from heat exchanger. 020009.01.020 020009.01.021...

  • Page 123: Correct Positioning Of The Ignition And Flame Detection Electrodes

    17 - MAINTENANCE 17.4 - Correct positioning of the ignition and flame detection electrodes For the heater to work properly the electrodes must be positioned as shown in Figure 17-8:  the distance between the ignition electrodes “A” and “B”, must be between 0.08 in (2 mm), and 0.10 in (2.5 mm);...

  • Page 124: Condensate Trap And Neutralizing Box Maintenance And Cleaning

    17 - MAINTENANCE 17.6 - Condensate trap and neutralizing box maintenance and cleaning The condensate trap and neutralizing box must be checked every year and cleaned if required. Follow the steps below to properly inspect, recharge or substitute condensate neutralizing box and media: Monitor the level of the neutralization media in the box periodically.

  • Page 125: Connection Of The Display To Other Burners

    17 - MAINTENANCE 17.7 - Connection of the display to other burners On multi-burner unit models 399 up to 1000, display of Figure 16-1, is always connected directly to “Burner 1 (Master)”. All parameters read in the display (see Sections 16.13, 16.14 and 21), addressed to “Burner Burner 2 1 (Master)”...

  • Page 126: How To Move A Control Board

    17 - MAINTENANCE 17.8 - How to move 5. remove the Burner 1 (Master) 14. gain access to the Factory menu, control board from the by following Section 21 and set all a control board appliance; parameters by following column 6.

  • Page 127: Draining The Water From The Heater

    17 - MAINTENANCE 17.9 - Draining the water from the heater To drain the water from the unit, follow the steps below: 1. set the control temperature to the maximum (see section 16.6 and 16.7) and wait for all icons relative to the burners (items “L”...

  • Page 128: 199 Model Wiring Diagram

    17 - MAINTENANCE 17.12 - 199 model wiring diagram For the legend see section 17.13. WARNING!!! WARNING!!! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation! Verify proper operation after servicing. Failure to comply with this warning can cause extensive property damage, severe personal injury or death!
  • Page 129 17 - MAINTENANCE WARNING!!! ATTENTION!!! Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux. S’assurer que l’appareil fonctionne adéquatement une fois l’entretien est terminé.

  • Page 130: 399 To 1000 Models Wiring Diagram

    17 - MAINTENANCE WARNING!!! 17.13 - 399 to 1000 WARNING!!! Label all wires prior to disconnection when servicing models wiring controls. Wiring errors can cause improper and dangerous operation! Verify proper operation after servicing Failure to comply with this warning can diagram cause extensive property damage, severe personal injury or death!
  • Page 131 17 - MAINTENANCE WARNING!!! ATTENTION!!! Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux. S’assurer que l’appareil fonctionne adéquatement une fois l’entretien est terminé. Continue...
  • Page 132 17 - MAINTENANCE...
  • Page 133 17 - MAINTENANCE Legend to electrical schemes: 6 - High limit supply temperature switch 7 - Supply temperature sensor 9 - Flue gas temperature sensor 10 - High limit flue gas temperature fuse 11 - Control board Fuse - F1 5x20 3A 13 - Ignition electrodes 14 - Spark generator 15 - Return temperature sensor...

  • Page 134: Technical Data

    18 - TECHNICAL DATA Heater MODEL Category of discharge chimney Maximum heat input Btu/hr 199,500 Minimum heat input Btu/hr 50,000 Turndown ratio Number of burners Gas flow rate (Natural gas) ft3/hr 199.5 Gas flow rate (LP gas) ft3/hr Min / Max gas pressure (Nat. and LP) In.W.C.
  • Page 135 18 - TECHNICAL DATA 1000 II and IV 399,000 500,000 750,000 999,000 50,000 50,000 50,000 50,000 10:1 15:1 20:1 3 / 13 3 / 13 3 / 13 3 / 13 68 / 180 68 / 180 68 / 180 68 / 180 8 / 160 8 / 160...

  • Page 136: Spare Parts

    19 - SPARE PARTS Spare parts...
  • Page 137 19 - SPARE PARTS Spare parts for models: DESCRIPTION DESCRIPTION BOILER 199 WATER HEATER 199 WARNING!!! Only use the heater in combinations and with the spare parts listed in this manual. Failure to do so can cause severe personal injury or death.
  • Page 138 19 - SPARE PARTS USER’ S INSTALLER’S INSTRUCTION INSTRUCTION 020010.03.005...
  • Page 139 19 - SPARE PARTS 48 50 020010.03.006...
  • Page 140 19 - SPARE PARTS 63 62 105 104 020010.03.007...
  • Page 141 SENSOR 10K D6X45 L=2500 T 62630185 LP TO NAT CONV KIT 199 AND 399 62630184 NAT TO LP CONV KIT 199 TO 1000 62417021 IB AND IW-RBI 199-1000 USER INSTRUCTION 62403588 IB AND IW-RBI 199-1000 INST INSTRUCTION 60702097 GASKET D.119 H.18 I.94 60702096 GASKET D.66 H.16 I.45...
  • Page 142 19 - SPARE PARTS DESCRIPTION MOD. DESCRIPTION MOD. BOILER 199 WATER HEATER 199 CODE DESCRIPTION 61405254 6 BUTTONS SWITCH 62110089 DISPLAY TYPE 885LB01 61405264 DISPLAY GLASS 62610100 ABS 287X600 BASE BLACK 62610099 ABS 287X600 BASE GREY 61205023 SAFETY VALVE 3/4P M ASME NPT 50 PSI 61205024 SAFETY VALVE 3/4P M ASME NPT 125 PSI 60110042...
  • Page 143 19 - SPARE PARTS DESCRIPTION MOD. DESCRIPTION MOD. BOILER 199 WATER HEATER 199 CODE DESCRIPTION 60702065 O-RING 2,62 X 17,86 62651054 HIGH POWER SILENCER GROUP 61404120 COSMOMIX GAS MIXER 60702064 SHAPED GASKET DIAM. 71,2 H. 9,2 60406142 AIR MIXER DIAPHRAGM 7 D.10-1 D.17 62649053 CONDENSING HEAT EXCHANGER 58KW 12T ASME H 62649050...
  • Page 144 19 - SPARE PARTS 399 to 500 Spare parts for models: DESCRIPTION DESCRIPTION BOILER 399 WATER HEATER 399 BOILER 500 WATER HEATER 500 WARNING!!! Only use the heater in combinations and with the spare parts listed in this manual. Failure to do so can cause severe personal injury or death.
  • Page 145 19 - SPARE PARTS 399 to 500 USER’ S INSTALLER’ S INSTRUCTION INSTRUCTION 020010.03.001...
  • Page 146 19 - SPARE PARTS 399 to 500 020010.03.002...
  • Page 147 19 - SPARE PARTS 399 to 500 68 67 110 109 020010.03.004...
  • Page 148 LP TO NAT CONV KIT 199 AND 399 62630192 LP TO NAT CONV KIT 250-500-750-1000 62630184 NAT TO LP CONV KIT 199 TO 1000 ABCD 62417021 IB AND IW-RBI 199-1000 USER INSTRUCTION ABCD 62403588 IB AND IW-RBI 199-1000 INST INSTRUCTION ABCD...
  • Page 149 19 - SPARE PARTS 399 to 500 DESCRIPTION MOD. DESCRIPTION MOD. DESCRIPTION MOD. BOILER 399T WATER HEATER 399 ALL MODELS WITH MOTORIZED VALVE BOILER 500T WATER HEATER 500 ALL MODELS WITHOUT MOTORIZED VALVE CODE DESCRIPTION 61405347 WATER PROTECTION COVER FAN GROUP ABCD 62801022 NEUTRALISING LIMESTONE 10 KG...
  • Page 150 19 - SPARE PARTS 399 to 500 DESCRIPTION MOD. DESCRIPTION MOD. DESCRIPTION MOD. BOILER 399 WATER HEATER 399 ALL MODELS WITH MOTORIZED VALVE BOILER 500 WATER HEATER 500 ALL MODELS WITHOUT MOTORIZED VALVE CODE DESCRIPTION 60101224 FLANGE GAS 32X32 3/4P ABCD 60702029 O-RING 130 2,62 X 22,22...
  • Page 151 19 - SPARE PARTS 750 to 1000 Spare parts for gas-fired condensing hot water heaters series: 1000 DESCRIPTION DESCRIPTION BOILER 750 WATER HEATER 750 BOILER 1000 WATER HEATER 1000 WARNING!!! Only use the heater in the combinations and with the spare parts listed in this manual.
  • Page 152 19 - SPARE PARTS 750 and 1000 USER’S INSTALLER’ S INSTRUCTIONS INSTRUCTIONS 020009.03.001...
  • Page 153 19 - SPARE PARTS 750 and 1000 37 50 020009.03.002...
  • Page 154 19 - SPARE PARTS 750 and 1000 020010.03.003...
  • Page 155 19 - SPARE PARTS 750 and 1000 DESCRIPTION MOD. DESCRIPTION MOD. DESCRIPTION MOD. BOILER 750 WATER HEATER 750 ALL MODELS WITH MOTORIZED VALVE BOILER 1000 WATER HEATER 1000 ALL MODELS WITHOUT MOTORIZED VALVE CODE DESCRIPTION 60801066 6X12 SCREW WITH WASHER ABCD 62617326 6' COMPLETE CONNECTION...
  • Page 156 19 - SPARE PARTS 750 and 1000 DESCRIPTION MOD. DESCRIPTION MOD. DESCRIPTION MOD. BOILER 750T WATER HEATER 750 ALL MODELS WITH MOTORIZED VALVE BOILER 1000T WATER HEATER 1000 ALL MODELS WITHOUT MOTORIZED VALVE CODE DESCRIPTION 61206002 AIR VENT VALVE ABCD 60101072 BRASS REDUCTION 3/8 INCH ABCD...
  • Page 157 62630192 LP TO NAT CONV KIT 250-500-750-1000 ABCD 62630184 NAT TO LP CONV KIT 199 TO 1000 ABCD 62417021 IB AND IW-RBI 199-1000 USER INSTRUCTION ABCD 62403588 IB AND IW-RBI 199-1000 INST INSTRUCTION ABCD 62801022 NEUTRALISING LIMESTONE 10 KG ABCD 60703047 SIL.

  • Page 158: Read Out Flow Chart

    20 - READ OUT FLOW CHART Gain access to installers’ Changing menu (see Section of the 16.14) parameters’ value Gain access to users’ menu (see Section 16.13) Parameters shown during Installers’ normal operations menu (See Section parameters 16.15) (see Section 16.14) User’s menu parameters...

  • Page 159: Factory Menu

    21 - FACTORY MENU WARNING!!! The heater’s micro-processor makes WARNING!!! this menu of parameters available to Changing the qualified technician for the setting these parameters could cause of the appliance. the heater and the system to To enter this menu operate as follow: malfunction.
  • Page 160 21 - FACTORY MENU Ref. Parameter’s description Range 3001 Burner logic address 0 = No cascade, 1 = Burner 1 (Master), 2 to 4 = Burner 2 to 4 (slave burners) 3002 Fan speed range 0 to 4 3003 Display units C = °C and bar units;...
  • Page 161 21 - FACTORY MENU IB boilers’ parameters IW water heaters’ parameters Factory Single burner Burner 1 (Master) Burner 2 to 4 Single burner Burner 1 (Master) Burner 2 to 4 Column for settings (mod. 199) (mod. 399, 500, 750 (mod. 399, 500, (mod.

  • Page 162: Sequence Of Operation For Boiler

    22 - SEQUENCE OF OPERATION for BOILER...

  • Page 163: Sequence Of Operation For Water Heater

    23 - SEQUENCE OF OPERATION for WATER HEATER...
  • Page 164 Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective. All other RBI supplied Boiler/Water Heater parts are warranted against defects in material and workmanship for one (1) year from date of installation or 18 months from date of shipment from RBI.

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