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User Manuals: RBI Infinity Energy 2 Boiler
Manuals and User Guides for RBI Infinity Energy 2 Boiler. We have
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RBI Infinity Energy 2 Boiler manual available for free PDF download: Installation Instructions Manual
RBI Infinity Energy 2 Installation Instructions Manual (164 pages)
Brand:
RBI
| Category:
Boiler
| Size: 43 MB
Table of Contents
Installation and Operation
1
Safety Instructions
2
Table of Contents
8
1 Code Requirements
12
Regulations and Guidelines
12
Commonwealth of Massachusetts
13
2 General Information
14
Key to Symbols Used
14
Manufactured by
14
Description of Models
14
Accessories Included
14
3 Main Components
15
4 Function Overview
25
Intended Use and Functions
29
Intended Use and Functions of the IB Boiler
29
Intended Use and Functions of the IW Water Heater
29
Efficiency up to 98% (IB Boiler Only)
29
5 INSTALLATION - Location
30
Choosing the Installation Location
30
Prevent Combustion Air Contamination
34
Location of an IB Boiler
34
Location of an IW Water Heater
34
Residential Garage Installation
35
Closet and Alcove Installations
35
Clearances for Installation and Servicing
35
Clearances from Combustible Material
35
Vent and Combustion Air Piping
35
Prevent Combustion Air Contamination
35
6 INSTALLATION - Mounting the Heater
38
Transporting the Heater
38
Mounting the Heater
38
Dimensions
39
7 INSTALLATION - IB Boiler Water Connection
42
IB Boiler Water Connections
42
Boiler Water Chemistry
42
Testing and Maintenance of Water Quality
42
System Flushing, Treatment, and Cleansing
43
Water Quality Maintenance and Warranty
43
Water Treatment Analysis and Scheduling
43
Supply and Return Piping
44
Near Boiler Heating Piping Components
45
Relief Valve
46
Expansion Tank and Makeup Water
46
Local Boiler Pump and CH Pump
47
Sizing Heating System
47
Domestic Hot Water System Piping When Using an Indirect Water Heater
47
8 INSTALLATION - IW Water Connections
50
IW Water Heaters' Water Connections
50
Hot and Cold Water Piping
50
Near Water Heater Piping Components
50
Temperature and Pressure Relief Valve
51
Expansion Tank
52
Circulator Pump
52
Sizing Water System
52
Anti-Legionella
52
Scalding
52
Minimum and Maximum Water Flow
53
9 INSTALLATION - Condensate Disposal
56
Condensate Disposal
56
10 INSTALLATION - Electrical Connections
58
Electrical Connections: Overview
58
Connecting the Power Supply Cable
59
Room Thermostat Wiring (IB Boiler Only)
59
Installing the Outdoor Temperature Sensor (IB Boiler Only)
59
Connection to an Analog VCC Input
60
Connection to a MODBUS Protocol
60
Connecting the IB Boiler to an Indirect Water Heater
61
Indirect Water Heater Priority Selection
61
Connecting the IW Water Heater to a Storage Tank
61
Connecting the Heater in Cascade
64
11 INSTALLATION - Removing of an Heater from a Common Venting System
66
Removing of a Heater from a Common Venting System
66
12 INSTALLATION - CATEGORY IV: Vent and Combustion Air
67
CATEGORY IV: Positive Pressure Condensing
67
CATEGORY IV: Venting and Air Piping Systems
67
Minimum / Maximum Allowable Combustion Air and Vent Piping Lengths
69
Install Vent and Combustion Air Piping
69
Air Inlet Pipe Materials
71
Sealing of PVC, CPVC or ABS Air Inlet Pipe
71
PVC/CPVC Vent Piping Materials
72
Installing PVC/CPVC Vent and Air Piping
72
PVC/CPVC Air Intake Connection
73
PVC/CPVC Vent Connection
73
Stainless Steel Vent Piping Materials
74
Stainless Steel Air Intake Connection
74
Stainless Steel Vent Connection
75
Polypropylene Vent Piping Materials
76
Polypropylene Air Intake Connection
77
Polypropylene Vent Connection
77
Single Pipe Vent (Not Sealed Combustion)
78
Determine Location
79
Sidewall Termination - Two Pipes
80
Vent/Air Termination
80
Determine Location
80
Prepare Wall Penetrations
82
Termination and Fittings
82
Multiple Vent/Air Terminations
82
Sidewall Termination - Concentric Vent
83
Description and Usage
83
Sidewall Termination Installation
83
Multiventing Sidewall Terminations
84
Vertical Termination - Two Pipes
85
Determine Location
85
Prepare Roof Penetrations
85
Termination and Fittings
85
Multiple Vent/Air Terminations
86
Vertical Termination - Concentric Vent
87
Description and Usage
87
Determine Location
87
Vertical Termination Installation
87
Multiventing Vertical Terminations
88
13 INSTALLATION - CATEGORY II: Vent and Combustion Air
89
CAT II: Negative Pressure Condensing
89
CAT II: Adapter and Increaser
89
Condensing Vent Option: CATEGORY II
90
Common Venting
91
14 INSTALLATION - Gas Supply
92
Gas Supply Piping
92
Pipe Sizing for Natural Gas
93
Propane Gas
93
Check Inlet Gas Supply Pressure
94
Operating at High Altitudes
94
Convert a Heater Model 199 from Natural Gas to Propane Gas or Viceversa
95
Convert a Heater Model 399, 500, 750 or 1000 from Natural Gas to Propane Gas or Viceversa
97
15 Start-Up
98
Operating
98
User Instructions
98
Filling the Condensate and Neutralizing Box
98
Filling the Heating System on a IB Boiler
98
General Warnings Concerning Gas Supply
98
Confirming the Heater's Gas Type
99
Gas Type Conversion
99
Start-Up
99
Start-Up of the IB Boiler
99
Start-Up of the IW Water Heater
99
Ignition Control Testing
99
Gas Supply Pressure Checking
100
Checking and Adjusting CO2 Levels
101
Checking CO2 Level on Units Model 199
101
Checking CO2 Level on Units Model 399 up to 1000
101
Check the Capacity Input
102
Minimum Water Flow
102
16 Use
103
Check Water Pressure
104
Check Water Pressure on IB Boiler
104
Check Water Pressure on IW Water Heater
104
Overview
104
Displays
104
Start-Up Procedure
104
IW Supply Water Temperature Adjustment
104
IB Boiler - Indirect Water Heater Temperature Adjustment
105
IB Boiler - Heating Temperature Adjustment
105
IB Boiler - Outdoor Reset Adjustment
105
Outdoor Reset Applications
105
Outdoor Reset: Setting Parameters
105
Delays, Alarms and Protective Actions
107
Circulator Pump Protection
107
Heater's Freeze Protection
107
Display in Energy Saver Mode
107
Users' Menu
108
Installer's Menu
109
Diagnostic
110
Diagnostic: Lockouts "Loc
111
Diagnostic: Blocking Errors "Err
113
Flue Blocked Pressure Switch
114
Shuts Heater down
114
How to Clean the Appliance Jacket
114
17 Maintenance
115
Care and Maintenance
115
Address Reported Problems
116
Check All Piping for Gas Leaks
116
Verify Flue and Air Lines in Good Condition and Sealed Tight
116
Check System Water Pressure/System Piping/Expansion Tank
116
Check Control Settings
116
Check Ignition and Flame Sense Electrodes
116
Check Wiring and Connections
116
Perform Performance Verification
116
Flame Inspection
117
Check Flame Signal
117
Check Relief Valve
117
Check Heater Area
117
Check Pressure Gauge
117
Check Vent Piping
117
Check Air Piping
117
Check Condensate Drain System
117
Check Heater Piping (Gas and Water)
117
Shut Heater down
118
Test Low Water Cutoff (if Installed)
118
Reset Button (Low Water Cutoff)
118
Removing the Casing
118
Cleaning the Burner and Primary Heat Exchanger, Flue Gas Side
119
Thermal Insulations
122
Correct Positioning of the Ignition and Flame Detection Electrodes
123
Clean the Air Filter
123
Condensate Trap and Neutralizing Box Maintenance and Cleaning
124
Connection of the Display to Other Burners
125
How to Move a Control Board
126
Draining the Water from the Heater
127
Water and Flue Temperature Sensor
127
Outdoor Temperature Sensor
127
199 Model Wiring Diagram
128
399 To 1000 Models Wiring Diagram
130
18 Technical Data
134
19 Spare Parts
136
20 Read out Flow Chart
158
21 Factory Menu
159
22 SEQUENCE of OPERATION for BOILER
162
23 SEQUENCE of OPERATION for WATER HEATER
163
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