Triumph 900 Cruisers Owner's Manual
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Triumph 900 Cruisers Owner's Manual

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FOREWORD

This handbook contains information on the Triumph America and Speedmaster motorcycles.
Always store this owner's handbook with the motorcycle.
Warnings, Cautions and
Notes
Throughout
this
owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which, if not
correctly followed, could result in personal
injury, or loss of life.
handbook
This caution symbol identifies special
is
instructions or procedures, which, if not
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points
of particular interest for more
efficient and convenient operation.
Foreword
Caution
1

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Summary of Contents for Triumph 900 Cruisers

  • Page 1: Foreword

    Foreword FOREWORD This handbook contains information on the Triumph America and Speedmaster motorcycles. Always store this owner's handbook with the motorcycle. Warnings, Cautions and Notes Caution Throughout this owner's handbook This caution symbol identifies special particularly important information instructions or procedures, which, if not...

  • Page 2: Warning Labels

    Maintenance To ensure a long, safe and trouble free life for your motorcycle, maintenance should always be carried out by an authorized Triumph dealer. Only an authorized Triumph dealer will have the necessary knowledge, equipment and skills to maintain your Triumph motorcycle correctly.
  • Page 3 Our relationship with you does not end with Motorcycle Safety Foundation at: 2, Jenner Street, Irvine, California 92718. the purchase of your Triumph. Your feedback on the buying and ownership experience is This handbook is also available from your very important in helping us develop our local dealer in: products and services for you.

  • Page 4: Table Of Contents

    Information The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation. Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles Limited.

  • Page 5: The Motorcycle

    Foreword - Safety First FOREWORD - SAFETY FIRST The Motorcycle Warning Warning This motorcycle is designed for use as a two-wheeled vehicle capable of carrying a This motorcycle is designed for on-road rider on his/her own, or a rider and one use only.
  • Page 6 Foreword - Safety First Fuel and Exhaust Fumes Warning Warning Never start your engine or let it run for any length of time in a closed area. The GASOLINE IS HIGHLY FLAMMABLE: exhaust fumes are poisonous and may Always turn off the engine when refuelling. cause loss of consciousness and death Do not refuel or open the fuel filler cap within a short time.
  • Page 7 Foreword - Safety First Riding Warning Warning This Triumph motorcycle should operated within the legal speed limits for Never ride the motorcycle when fatigued the particular road travelled. or under the influence of alcohol or other Operating a motorcycle at high speeds can drugs.
  • Page 8 Brightly colored clothing will This Triumph motorcycle is not fitted with considerably increase rider's spark arresters. Operation in forests, brush passenger's) visibility to other operators of or grass areas may violate state and local road vehicles.
  • Page 9 Foreword - Safety First Handlebars and Footrests Warning Warning A helmet is one of the most important pieces of riding gear as it offers protection The rider must maintain control of the against head injuries. You and your vehicle keeping hands passenger's helmet should be carefully handlebars at all times.
  • Page 10 By removing the key, the risk conversions for any Triumph motorcycle of use of the motorcycle by unauthorized are those which carry official Triumph or untrained persons is reduced. approval and are fitted to the motorcycle by an authorized dealer.
  • Page 11 Foreword - Safety First Maintenance/Equipment Warning Warning Ensure all equipment that is required by law is installed and functioning correctly. Consult your authorized Triumph dealer removal alteration whenever there is doubt as to the correct motorcycle’s lights, mufflers, emission or safe...

  • Page 12: Warning Labels

    Foreword - Safety First Warning Label Locations - America and Speedmaster The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Daily Safety Checks (page 38) cghw...
  • Page 13 Warning Label Locations - America and Speedmaster Warning Label Locations - America and Speedmaster (continued) Helmet Unleaded Fuel (page 9) (page 30) cghx Gear Position (page 42)

  • Page 14: Parts Identification

    Parts Identification PARTS IDENTIFICATION Parts Identification - America and Speedmaster cghx_1 1. Front turn signal 9. Front brake caliper 2. Headlight 10.Fuel tank 3. Brake/Tail light 11. Fuel filler cap 4. Oil cooler 12.Battery 5. Rear turn signal 13.Rear brake caliper 6.
  • Page 15 Parts Identification PARTS IDENTIFICATION Parts Identification - America and Speedmaster (continued) 17. Steering lock 22.Oil level sight glass 18.Drive chain 23.Front fork 19.Rear brake fluid reservoir 24.Rear suspension unit 20.Rear brake pedal 25.Muffler 21. Oil filler plug...
  • Page 16 Parts Identification Parts Identification - America and Speedmaster (continued) 2 3 4 T9080006USA 1. Clutch lever 7. Warning lights 2. Headlight dimmer switch 8. Front brake fluid reservoir 3. Turn signal switch 9. Front brake lever 4. Horn button 10.Engine stop switch 5.

  • Page 17: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (VIN) ccil 1. Engine serial number cebr The engine serial number is stamped on the 1. VIN number stamping crankcase, immediately above the drive chain sprocket cover. Record the vehicle identification number in the space below.
  • Page 18 Serial Numbers This page intentionally left blank...

  • Page 19: General Information

    General Information GENERAL INFORMATION Table of Contents Instruments ..............21 America and Speedmaster .
  • Page 20 General Information Brake and Clutch Lever Adjusters ..........29 Fuel .

  • Page 21: Instruments

    General Information Instruments America and Speedmaster cekv 1. Speedometer 6. High beam indicator light 2. Odometer 7. Turn signal indicator light 3. Low fuel level indicator light 8. Neutral indicator light 4. Engine management malfunction 9. Low oil pressure warning light indicator light (MIL) 10.Trip meter reset knob 5.

  • Page 22: Speedometer

    General Information Speedometer Warning The speedometer indicates the road speed of the motorcycle. Do not attempt to switch between odometer and trip meter display modes or Odometer/Trip Meter reset the trip meter with the motorcycle in motion as this may lead to loss of motorcycle control and an accident.

  • Page 23: Clock Adjustment

    General Information Clock Adjustment 6 seconds and the display will cease to flash automatically. Warning Do not attempt to adjust the clock with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. To set the clock, turn the ignition to the ON position.

  • Page 24: Warning Lights

    Contact an authorized switch is set to 'high beam', the high beam Triumph dealer as soon as possible to have warning light will illuminate. the fault checked and rectified. Neutral...

  • Page 25: Ignition Key

    Triumph accessory alarm. Make a note of the key number and store the spare key, key blade and key number tag in a safe place away from the motorcycle.

  • Page 26: Ignition Switch

    General Information Ignition Switch Ignition Switch Positions Engine off. All electrical circuits off. Engine electrical equipment can be used. Engine off. Tail, side and license plate lights on, all other electrical circuits cut off. Warning For reasons of security and safety, always 1.

  • Page 27: Steering Lock Key

    (at safe place away from the motorcycle. which point the lock will turn and move Your authorized Triumph dealer can supply a inwards). replacement key cut from details of the key To disengage the steering lock, insert the key,...

  • Page 28: Right Handlebar Switches

    4. Starter button and a gear is engaged. Engine Stop Switch • Light switches are no longer fitted to any Triumph model. Instead, In addition to the ignition switch head tail lights being turned to the ON position,...

  • Page 29: Left Handlebar Switches

    General Information Left Handlebar Switches Brake and Clutch Lever Adjusters cbmk 1. Headlight dimmer switch cbmi 2. Turn signal switch 3. Horn button 1. Lever adjuster wheel Headlight Dimmer Switch An adjuster is fitted to the front brake and clutch levers on both models. The adjusters High or low beam can be selected allow the distance from the handlebar to the with the headlight dimmer switch.

  • Page 30: Fuel

    Fuel Grade loss of control and an accident. This Triumph motorcycle is designed to run After adjusting the levers, operate the on unleaded gasoline with a CLC or AKI motorcycle in an area free from traffic to octane rating (R+M)/2 of 87 or higher.

  • Page 31: Oxygenated Gasoline

    This Triumph motorcycle will give its best performance when using unleaded gasoline. However, the following should be Caution used as a guide if you use any oxygenated fuels.

  • Page 32: Refuelling

    General Information Refuelling Fuel Tank Cap Warning To help reduce hazards associated with fuel handling, always observe the following fuel safety instructions: Gasoline (fuel) is highly flammable and can be explosive under certain conditions. When refuelling, turn the ignition switch to the OFF position.

  • Page 33: Filling The Fuel Tank

    General Information Filling the Fuel Tank Avoid filling the tank in rainy or dusty Warning conditions where airborne material can Overfilling the tank can lead to fuel contaminate the fuel. spillage. If gasoline (fuel) is spilled, thoroughly wipe Caution off the spilled fuel immediately and dispose of the cleaning cloth safely.

  • Page 34: Side Cover: Right Hand Side Cover

    Triumph dealer. Caution To prevent damage to the seat or seat cover, care must be taken not to drop the seat.

  • Page 35: Stand

    General Information The seat can be removed to gain access to Stand the owner's handbook. An Allen key, located inside the fuse-box cover, is provided to allow Side Stand removal of the seat fastener. To remove the fuse cover and locate the Allen key, gently pull on the lower edge of the fuse cover to release it from its locating grommet.

  • Page 36: Owner's Handbook

    General Information Note: Owner’s Handbook • When using the side stand, always Speedmaster Handbook Storage turn the handlebars fully to the left and leave the motorcycle in first gear. cgia 1. Owner’s handbook storage - Speedmaster The motorcycle owner's handbook is stored in a pocket beneath the seat.

  • Page 37: Breaking-In

    General Information Breaking-in Both during and after breaking-in has been completed: Breaking-in is the name given to the process • Do not over-rev the engine when that occurs during the first hours of a new cold. vehicle's operation. • Do not lug the engine. Always In particular, internal friction in the engine will downshift before the engine begins be higher when components are new.

  • Page 38: Safe Operation

    Maintenance and (page 71). Adjustment section or see your authorized Brake Pads: There should be more than Triumph dealer for the action required to 0.06 in (1.5 mm) friction material return the motorcycle to a safe operating remaining on all the pads (page 71).

  • Page 39: How To Ride The Motorcycle

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop The Engine ............40 To Start The Engine .

  • Page 40: How To Ride The Motorcycle

    How to Ride the Motorcycle 1. Engine stop switch To Start The Engine 2. Starter button • Release the steering lock. 3. Neutral indicator light • Check that the engine stop switch is 4. Choke in the RUN position. 5. Ignition switch •...
  • Page 41 Caution • If the side stand is extended while This Triumph motorcycle is air cooled and the engine is running, and the consequently requires air-flow over the transmission is not in neutral then cylinders and head to maintain correct the engine will stop regardless of engine operating temperature.

  • Page 42: Moving Off/Shifting Gears

    How to Ride the Motorcycle Moving Off/Shifting Gears Warning Take care to avoid opening the throttle too far or too fast in any of the lower gears as this can lead to the front wheel lifting from the ground ('pulling a wheelie') and the rear tire breaking traction (wheel spin).

  • Page 43: Braking

    2. Rear brake pedal practice emergency braking in a traffic-free area. Incorrect brake technique could result in loss of control and an accident. Triumph strongly recommend that all riders take a course of instruction which includes advice on safe brake operation.
  • Page 44 How to Ride the Motorcycle Warning Warning For your safety, always exercise extreme When descending a long, steep gradient, caution when braking, accelerating or use engine braking by down-shifting and turning as any improper action can cause use the brakes intermittently. Continuous loss control accident.

  • Page 45: Parking

    How to Ride the Motorcycle Parking Warning Do not park on a soft or on a steeply inclined surface. Parking under these conditions may cause the motorcycle to fall over causing damage to property and personal injury. Warning Gasoline is extremely flammable and can be explosive under certain conditions.

  • Page 46: Considerations For High-Speed Operation

    A problem which may not be noticed at normal Warning operating speeds greatly Only operate this Triumph motorcycle at exaggerated at high speeds. high speed in closed-course on-road competition or on closed-course racetracks. General High-speed operation should only then be...

  • Page 47: Brakes

    How to Ride the Motorcycle Brakes Engine Oil Check that the front and rear brakes are Make certain that the oil level is correct. functioning properly. Ensure that the correct grade and type of oil is used when topping-off. Tires Electrical Equipment High-speed operation is hard on tires, and good tires are crucial for riding safely.
  • Page 48 How to Ride the Motorcycle This page intentionally left blank...

  • Page 49: Accessories, Loading And Passengers

    Accessories and Loading ACCESSORIES AND LOADING The addition of accessories and carrying additional weight can affect the motorcycle's Warning handling characteristics causing changes in stability and necessitating a reduction in Do not install accessories or carry luggage speed. The following information has been that impairs the control of the motorcycle.
  • Page 50 The rider should instruct the passenger as follows: Warning • It is important that the passenger Only operate this Triumph motorcycle at sits still while the motorcycle is in high speed in closed-course on-road motion and does not interfere competition or on closed-course racetracks.
  • Page 51 Accessories and Loading Warning Warning Do not carry a passenger unless he or she If the passenger seat is used to carry small is tall enough to reach the footrests objects, they must not exceed 11 lbs (5 kg) provided. in weight, must not impair control of the motorcycle, must be securely attached and A passenger who is not tall enough to...
  • Page 52 Accessories and Loading This page intentionally left blank...

  • Page 53: Maintenance And Adjustment

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............55 Recording Scheduled Maintenance .
  • Page 54 Maintenance and Adjustment Rear Suspension Adjustment ..........76 Suggested Suspension Settings .

  • Page 55: Maintenance And Adjustment

    Only an authorized scheduled maintenance chart. Triumph dealer will have this knowledge information that follows describes and equipment. procedures to follow when carrying out the...
  • Page 56 • • Spark plugs - replace • • • • • Autoscan - carry out a full Autoscan using the Triumph diagnostic tool • • Engine ECM - check for stored DTCs Fuel filter - replace • • Fuel system - check for leaks, chafing etc.
  • Page 57 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Service A Service B Service C Service D Service Every 6,000 12,000 18,000 24,000 (800) (10,000) (20,000) (30,000) (40,000) 1 month 1 year 2 years 3 years 4 years...

  • Page 58: Recording Scheduled Maintenance

    Triumph dealer carry out the scheduled maintenance of Service Handbook Entry this motorcycle. Each time you visit your authorized Triumph Triumph Motorcycles cannot accept any dealer for scheduled servicing, always present responsibility for damage or injury resulting...

  • Page 59: Engine Oil

    Maintenance and Adjustment Engine Oil T908027 Warning 1. Filler Motorcycle operation with insufficient, 2. Sight glass deteriorated, or contaminated engine oil 3. Oil level (correct level shown) will cause accelerated engine wear and 4. Crankcase oil level lines may result in engine or transmission seizure.

  • Page 60: Oil Level Inspection

    Maintenance and Adjustment Oil Level Inspection Oil and Oil Filter Change • Start the engine and run at idle for approximately five minutes. • Stop the engine, then wait for at least three minutes to allow the oil to settle. •...
  • Page 61 • Unscrew and remove the oil filter seizure. Only raise engine speed after using the Triumph service tool running the engine for 30 seconds to allow T3880313. Dispose of the oil filter in the oil to circulate fully.

  • Page 62: Disposal Of Used Engine Oil And Oil Filters

    Caution If the engine oil pressure is too low, the low oil pressure warning light will illuminate. If Triumph high performance engines are this warning light stays on when the designed to use semi or fully synthetic engine is running, stop the engine 10W/40 or 15W/50 motorcycle engine oil immediately and investigate the cause.

  • Page 63: Throttle Grip

    Triumph dealer. checked by an authorized Triumph dealer However, in an emergency, throttle if any changes are detected. Changes can adjustments made be due to wear in the mechanism, which follows: could lead to a sticking throttle.

  • Page 64: Adjustment

    To avoid incorrect adjustment, incorrect routing, or continued use of a sticking or damaged throttle, always have the throttle checked and adjusted by your authorized Triumph dealer. Note: ccip1 • Minor adjustments can be made 1.

  • Page 65: Clutch

    Triumph dealer and have cable-operated clutch. them check the throttle system If the clutch lever has excessive free play, the thoroughly before riding again. clutch may not disengage fully and could then cause the engine to stall and create difficulties when shifting gear.

  • Page 66: Inspection

    Maintenance and Adjustment Inspection Adjustment cbmy T908034 1. Lever 1. Adjuster (engine end) 2. Adjuster (lever end) • Loosen the knurled locknut at the 3. 0.08 - 0.12 in (2 - 3 mm) lever end of the clutch cable and turn the adjuster sleeve until the •...

  • Page 67: Drive Chain

    Maintenance and Adjustment Drive Chain Chain Lubrication Lubrication is necessary every 200 miles For safety and to prevent excessive wear, the (300 kms) and also after riding in wet drive chain must be checked, adjusted, and weather, on wet roads, or any time that the lubricated in accordance with scheduled chain appears dry.

  • Page 68: Chain Free-Movement

    Maintenance and Adjustment Chain Free-Movement Adjustment • chain free-movement measurement incorrect, adjustments must be made as follows: • Loosen the wheel spindle nut. • Moving both adjusters by an equal amount, turn the adjuster bolts clockwise increase chain free-movement counter-clockwise to reduce chain free-movement.

  • Page 69: Chain Wear Inspection

    Maintenance and Adjustment both sides of the motorcycle. Adjust Chain Wear Inspection as necessary if incorrect. • Rotate the rear wheel and repeat the chain adjustment check. Re-adjust if necessary. Warning Operation of the motorcycle with a loose wheel spindle may result in impaired stability and handling of the motorcycle.
  • Page 70 Either condition could lock the rear wheel, severely damaging the motorcycle and causing loss of control and an accident. For safety, use a genuine Triumph supplied chain as specified in the Triumph parts catalog. Never neglect chain maintenance and always have chains installed by an authorized Triumph dealer.

  • Page 71: Brakes

    After replacement brake discs and/or pads under such conditions and remedial action have been fitted to the motorcycle, we must be taken by your authorized Triumph recommend a period of careful breaking-in dealer before riding. that will optimize the performance and Riding with defective brakes may lead to longevity of the discs and pads.

  • Page 72: Brake Light Switches

    Triumph dealer pressed, ask your authorized Triumph dealer before riding. Riding with depleted brake to investigate and rectify the fault.

  • Page 73: Front Brake Fluid Level Inspection And Adjustment

    Maintenance and Adjustment Front Brake Fluid Level Inspection Rear Brake Fluid Level Inspection and Adjustment and Adjustment ccit T908040 1. Upper level, rear brake 2. Lower level, rear brake 1. Upper level line, front brake • The rear brake fluid level is visible 2.

  • Page 74: Steering/Wheel Bearings

    Maintenance and Adjustment • Install the reservoir cap ensuring that Steering/Wheel Bearings the diaphragm seal is correctly positioned between the cap and Steering Inspection reservoir body. Lubricate and inspect the condition of the • Locate the black reservoir cover, steering head (steering) bearings...

  • Page 75: Wheel Bearings Inspection

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorized Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 76: Front Suspension

    Triumph dealer. riding. The table (on the facing page) shows suggested settings for rear suspension Warning pre-load under differing load conditions. To change the rear suspension spring...

  • Page 77: Suggested Suspension Settings

    Maintenance and Adjustment Suggested Suspension Settings Tires Rear adjuster settings are counted from one with position one being with the adjuster turned fully counter-clockwise. There are five adjuster positions in total. Position one gives the minimum amount of spring pre-load. Loading Rear Adjuster Condition...

  • Page 78: Tire Inflation Pressures

    Check tire pressures daily and adjust if tread depth specified in the table below: necessary (see Specification section for correct inflation pressures). Alternatively, ask your authorized Triumph dealer to inspect Under 80 mph 0.08 in (2 mm) your wheels and tires.

  • Page 79: Tire Replacement

    It is essential that approved tires, Triumph dealer to inspect the tire both fitted in approved combinations, are used internally and externally. Remember, tire when purchasing replacement items. The use...
  • Page 80 Warning When replacement tires are required, Tires that have been used on a rolling road consult your authorized Triumph dealer dynamometer may become damaged. In who will arrange for the tires to be some cases, the damage may not be visible selected, in a correct combination, from the on the external surface of the tire.

  • Page 81: Battery

    Maintenance and Adjustment Battery Battery Disposal Warning Under some circumstances, the battery can give off explosive gases; keep sparks, flames cigarettes away. Provide adequate ventilation when charging or using the battery in an enclosed space. battery contains sulphuric acid (battery acid). Contact with skin or eyes may cause severe burns.

  • Page 82: Battery Removal

    Maintenance and Adjustment Battery Removal • Ease the cover outwards from the motorcycle releasing a stud, located at the rear of the cover, from its grommet. • Remove the fastener from the battery cover strap. • Detach the strap from its lower hinge and remove the battery cover.

  • Page 83: Battery Maintenance

    Maintenance and Adjustment Battery Maintenance of battery discharge. Disconnecting the battery from the motorcycle during storage Clean the battery using a clean, dry cloth. Be will reduce the rate of discharge. sure that the cable connections are clean. Battery Discharge During Storage and Infrequent Use of the Warning Motorcycle...

  • Page 84: Battery Charging

    Maintenance and Adjustment Battery Charging Should the battery Voltage fall below 12.7 Volts, the battery should be charged For help with selecting a battery charger, using a Triumph approved battery charger. checking the battery Voltage or battery Always remove battery...

  • Page 85: Battery Installation

    Maintenance and Adjustment Battery Installation • Assemble the airbox cover and finisher, tightening all fasteners to • Ensure the Engine Control Module 26.5 lbf in (3 Nm). Ensure the (ECM) and its rubber cover are airbox cover stud is correctly located. correctly located behind the battery.

  • Page 86: Fuse Replacement

    Maintenance and Adjustment Fuse Replacement A blown fuse is indicated when all of the systems protected by that fuse become If a fuse fails during operation, inspect the inoperative. When checking for a blown fuse, electrical system to determine the cause, and use the table below to establish which fuse then replace it with a new fuse of the same has blown.

  • Page 87: Headlight

    Maintenance and Adjustment Headlight Headlight Adjustment Horizontal Adjustment Switch the headlight dipped beam on. Warning Loosen the headlight mounting bracket Adjust road speed to suit the visibility and fastener. weather conditions in which the motorcycle Adjust the horizontal position of the headlight is being operated.

  • Page 88: Headlight/Position Light Bulb Replacement

    Maintenance and Adjustment Headlight/Position Light Bulb • Installation is the reversal of removal. Replacement 1. Wire retainer 2. Headlight bulb cfgy_4 3. Position light 1. Headlight rim screws 2. Headlight bowl • Disconnect the battery, negative Warning (black) lead first. Do not reconnect the battery until the •...

  • Page 89: Brake/Tail And License Plate Light

    Maintenance and Adjustment Brake/Tail and License Plate Turn Signal Lights Light T908051_1 T908050USA 1. Turn signal lens screws 2. Lens 1. Brake/tail light lens screws, America 3. Bulb shown 2. Bulb Bulb Replacement Bulb Replacement • The lens on each turn signal light is held in place by screws.

  • Page 90: Cleaning

    Maintenance and Adjustment Cleaning dust, which may then scratch painted or polished surfaces, if the same sponges or Frequent, regular cleaning is an essential part cleaning cloths are used. of the maintenance of your motorcycle. If regularly cleaned, the appearance will be Where to be Careful preserved for many years.

  • Page 91: Seat Care

    Maintenance and Adjustment Seat Care Unpainted Aluminum Items • Items such as brake and clutch levers, wheels, engine covers, top Caution and bottom yokes on some models must correctly cleaned Use of chemicals or high-pressure spray preserve their appearance. Please washers is not recommended for cleaning contact your dealer if you are unsure the seat.

  • Page 92: Cleaning Of Exhaust System

    Maintenance and Adjustment Cleaning of Exhaust System Protecting • When the exhaust system is dry, rub All parts of the exhaust system of your 'Motorex 645 Clean and Protect' motorcycle must be cleaned regularly to into the surface. avoid a deterioration of its appearance. Note: Caution •...

  • Page 93: Accessory Windshield Cleaning

    Maintenance and Adjustment Accessory Windshield Cleaning If the transparency of the windshield is reduced by scratches or oxidation which Clean the windshield cannot be removed, the windshield must be with a solution of mild replaced. soap or detergent and lukewarm water. After cleaning, rinse well and Warning then dry with a soft, lint free cloth.
  • Page 94 Maintenance and Adjustment This page intentionally left blank...

  • Page 95: Storage

    Storage STORAGE Preparation for Storage unpainted metal surfaces to prevent rusting. Prevent oil from getting on rubber parts, Clean the entire vehicle thoroughly. brake discs or in the brake calipers. Fill the fuel tank with the correct grade of Lubricate and if necessary adjust the drive unleaded fuel and add a fuel stabilizer (if chain (see page 67).
  • Page 96 Storage This page intentionally left blank...

  • Page 97: Specifications

    Specifications SPECIFICATIONS America Speedmaster Performance Maximum Power ....60.2 hp (61 PS) 60.2 hp (61 PS) @ 6,800 rpm @ 6,800 rpm Maximum Torque ....53.3 lbf ft (72.4 Nm) 53.3 lbf ft (72.4 Nm) @ 3,300 rpm...
  • Page 98 Specifications America Speedmaster Engine Type ......Air cooled parallel twin Air cooled parallel twin cylinder 270°...
  • Page 99 Specifications All Models Fuel System Type ....... . . Sequential electronic fuel injection Fuel Pump .
  • Page 100 Specifications America Speedmaster Transmission Transmission Type ....5 Speed, Constant 5 Speed, Constant Mesh Mesh Clutch Type ..... . . Wet, Multi-Plate Wet, Multi-Plate Primary Drive .
  • Page 101 Specifications America Speedmaster Tire Tire Pressures (Cold) Front ......30 lb/in (2.00 bar) 36 lb/in (2.50 bar) Rear .
  • Page 102 Specifications All Models Electrical Equipment Battery ....... 12V 10 Ah Alternator.
  • Page 103 Index INDEX Inspection ..... . 68 Accessories and Loading ... . . 49 Engine Engine Stop Switch .
  • Page 104 Index Ignition ......99 Safe Operation ..... 38 Key .
  • Page 105 Index Throttle Warning Labels ..... . 2 Adjustment ....64 Warning Lights Inspection.

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