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Manuals
Brands
Raleigh Manuals
Scooter
Supermatic RM5
Workshop manual
Raleigh Supermatic RM5 Workshop Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Index
Technical Data
Recommended Lubricants
Dimensions
Frame Number Location
Engine Number Location
Periodic Maintenance
Weekly
Every 500 Miles or Monthly
Notes on Workshop Practice
Preliminary Cleaning
Tools
Sequence of Dismantling
Power Unit - Servicing
Engine Removal and Routing Maintenance
Refitting Engine
Silencer Mountings
Replacing Engine Upper Mounting Bushes
Fitting a New Drive Belt
Replacing Belt Tensioning Spring
Decarbonising
Decarbonising the Exhaust System
Decarbonising the Engine
Automatic Clutch and Variable Gear Unit
Decompressor Valve
Special Tools Available for Clutch Servicing
Exploded View of Clutch
Removing Clutch Drum
Removing Clutch/Gear Body
Refitting Clutch/Gear Unit
Relining Clutch Drum
Dismantling Clutch/Gear Body
Reassembling Clutch/Gear Body
Flywheel Magneto
Removing and Refitting Flywheel
Contact Breaker Points
Replacing Contact Breaker
Magneto Timing
Ignition Advance Gauge
Removing Flywheel Cam
Replacing Condenser
Replacing Coils
Removing Stator Plate
Engine Dismantling and Reassembling
Exploded View of Engine
Dismantling Cylinder and Piston
Removing Piston Rings
Removing Gudgeon Pin Circlips
Removing Cylinder Barrel
Dismantling Crankcase
Removing Main Bearings
Reassembling Crankcase
Refitting Piston
Piston Sizes
Piston Rings
Fuel System
Refitting Cylinder
Removing Carburetor
Checking Piston Ring Gap
Refitting Carburetor
Exploded View of Carburetor
Dismantling Carburetor
Reassembling Carburetor
Carburetor Adjustment
Transmission Servicing
Fuel Tap
Removing Bottom Bracket Pulley and Axle
Bottom Bracket Axle Bearings
Dismantling Bottom Bracket Pulley
Replacing Bottom Bracket Pulley Bearings
Reassembling Bottom Bracket Pulley
Refitting Bottom Bracket Pulley and Axle
Chain Adjustment
Chain Lubrication
Checking Wheel Alignment
Frame and Cycle Parts - Servicing
Front Forks
Refitting Front Forks
Dismantling Front Forks
Reassembling Front Forks
Removing Front Forks
Removing Steering Stem
Special Tool Available
Adjusting Steering Head Bearings
Front Wheel
Removing and Refitting Front Wheel
Swinging Arm Front Fork Model
Dismantling Front Hub
Reassembling Front Hub
Replacing Front Wheel Brake Shoes
Exploded View of Front Wheel Hub
Telescopic Front Fork Model
Adjusting Front Wheel Bearings
Replacing Front Wheel Bearings
Rear Wheel
Removing and Refitting Rear Wheel
Replacing Rear Wheel Bearings
Replacing Rear Wheel Brake Shoes
Using Rear Wheel Bearing Extractor
Releasing Pedal Chain Tensioner Arm
Rear Suspension
Removing and Refitting Rear Swinging Fork
Removing and Refitting Rear Suspension Units
Refitting Tyres
Removing Tyres
Handlebar, Controls and Cables
Handlebar Adjustment
Removing and Refitting Handlebar
Twistgrip
Adjusting Control Cables
Brake Cables
Decompressor Cable
Throttle Cable
Removing Handlebar
Enrichment Cable
Lighting System and Speedometer Cable
Replacing Control Cables
Headlamp - Round Type
Headlamp - Rectangular Type
Wiring Diagram
Fault Finding
Headlamp Setting
Speedometer Cable
If the Engine will Not Start or Stops of Its Own Accord
Light Flicker
Headlamp Illumination Insufficient
Special Workshop Tools
Shim Washers for Adjustment Purposes
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