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Supermatic RM5
User Manuals: Raleigh Supermatic RM5 Moped Parts List
Manuals and User Guides for Raleigh Supermatic RM5 Moped Parts List. We have
1
Raleigh Supermatic RM5 Moped Parts List manual available for free PDF download: Workshop Manual
Raleigh Supermatic RM5 Workshop Manual (63 pages)
Brand:
Raleigh
| Category:
Scooter
| Size: 4 MB
Table of Contents
Index
3
Technical Data
7
Recommended Lubricants
8
Dimensions
8
Frame Number Location
8
Engine Number Location
8
Periodic Maintenance
9
Weekly
9
Every 500 Miles or Monthly
9
Notes on Workshop Practice
10
Preliminary Cleaning
10
Tools
10
Sequence of Dismantling
10
Power Unit - Servicing
11
Engine Removal and Routing Maintenance
11
Refitting Engine
12
Silencer Mountings
13
Replacing Engine Upper Mounting Bushes
13
Fitting a New Drive Belt
14
Replacing Belt Tensioning Spring
14
Decarbonising
15
Decarbonising the Exhaust System
15
Decarbonising the Engine
15
Automatic Clutch and Variable Gear Unit
16
Decompressor Valve
16
Special Tools Available for Clutch Servicing
16
Exploded View of Clutch
17
Removing Clutch Drum
18
Removing Clutch/Gear Body
18
Refitting Clutch/Gear Unit
19
Relining Clutch Drum
20
Dismantling Clutch/Gear Body
20
Reassembling Clutch/Gear Body
21
Flywheel Magneto
22
Removing and Refitting Flywheel
23
Contact Breaker Points
23
Replacing Contact Breaker
24
Magneto Timing
24
Ignition Advance Gauge
24
Removing Flywheel Cam
24
Replacing Condenser
25
Replacing Coils
25
Removing Stator Plate
26
Engine Dismantling and Reassembling
27
Exploded View of Engine
27
Dismantling Cylinder and Piston
28
Removing Piston Rings
28
Removing Gudgeon Pin Circlips
28
Removing Cylinder Barrel
28
Dismantling Crankcase
29
Removing Main Bearings
30
Reassembling Crankcase
30
Refitting Piston
31
Piston Sizes
31
Piston Rings
31
Fuel System
32
Refitting Cylinder
32
Removing Carburetor
32
Checking Piston Ring Gap
32
Refitting Carburetor
33
Exploded View of Carburetor
33
Dismantling Carburetor
34
Reassembling Carburetor
34
Carburetor Adjustment
34
Transmission Servicing
35
Fuel Tap
35
Removing Bottom Bracket Pulley and Axle
35
Bottom Bracket Axle Bearings
36
Dismantling Bottom Bracket Pulley
36
Replacing Bottom Bracket Pulley Bearings
36
Reassembling Bottom Bracket Pulley
37
Refitting Bottom Bracket Pulley and Axle
37
Chain Adjustment
38
Chain Lubrication
38
Checking Wheel Alignment
38
Frame and Cycle Parts - Servicing
39
Front Forks
39
Refitting Front Forks
39
Dismantling Front Forks
39
Reassembling Front Forks
40
Removing Front Forks
40
Removing Steering Stem
40
Special Tool Available
41
Adjusting Steering Head Bearings
42
Front Wheel
43
Removing and Refitting Front Wheel
43
Swinging Arm Front Fork Model
43
Dismantling Front Hub
43
Reassembling Front Hub
44
Replacing Front Wheel Brake Shoes
44
Exploded View of Front Wheel Hub
44
Telescopic Front Fork Model
45
Adjusting Front Wheel Bearings
45
Replacing Front Wheel Bearings
46
Rear Wheel
47
Removing and Refitting Rear Wheel
47
Replacing Rear Wheel Bearings
48
Replacing Rear Wheel Brake Shoes
48
Using Rear Wheel Bearing Extractor
48
Releasing Pedal Chain Tensioner Arm
48
Rear Suspension
49
Removing and Refitting Rear Swinging Fork
49
Removing and Refitting Rear Suspension Units
50
Refitting Tyres
50
Removing Tyres
50
Handlebar, Controls and Cables
51
Handlebar Adjustment
51
Removing and Refitting Handlebar
51
Twistgrip
51
Adjusting Control Cables
52
Brake Cables
52
Decompressor Cable
52
Throttle Cable
52
Removing Handlebar
53
Enrichment Cable
53
Lighting System and Speedometer Cable
54
Replacing Control Cables
54
Headlamp - Round Type
54
Headlamp - Rectangular Type
55
Wiring Diagram
55
Fault Finding
56
Headlamp Setting
56
Speedometer Cable
56
If the Engine will Not Start or Stops of Its Own Accord
56
Light Flicker
59
Headlamp Illumination Insufficient
59
Special Workshop Tools
60
Shim Washers for Adjustment Purposes
62
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