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Manuals
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Triumph Manuals
Motorcycle
Trident T150R
Workshop manual
Triumph Trident T150R Workshop Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Engine and Frame Numbers
Factory Service Arrangements
Replacement Parts
Repairs
Service Exchange Reconditioned Units
Contents
General Data
Gearbox
Frame and Attachment Details
Wheels, Brakes and Tyres
Front Forks
Lubrication System
Routine Maintenance
Guide to Lubrication Points
Engine Lubrication Diagram
Recommended Lubricants
Approved Lubricants
Engine Lubrication System
Changing the Engine Oil and Cleaning the Filters
Crankcase Sump Filter
Tappet Oil Feed from Central Main Bearings
Tappet Oil Feed through Cylinder Block
Oil Pressure
Underside View of Engine/Gearbox Unit
Stripping and Reassembling the Oil Pressure Release Valve
Exploded Oil Pressure Release Valve
Removing and Replacing the Oil Pump
Removing and Refitting the Oil Cooler
Exploded Oil Pump
Removing and Replacing the Rocker Oil Feed Pipe
Oil Cooler Mountings
Anti-Drain Valve
Contact Breaker Lubrication
Gearbox Lubrication
Primary Chaincase Lubrication
Rear Chain Lubrication and Maintenance
Section through the Primary Chaincase
Greasing the Steering Head Ball Races
Wheel Bearing Lubrication
Rear Chain Oil Feed Adjustment
Telescopic Fork Lubrication
Lubrication Nipples
Swinging Fork Pivot
Swinging Fork Pivot Lubrication Nipple
Lubricating the Control Cables
Speedometer and Tachometer Cable Lubrication
Brake Pedal Spindle Lubrication
Engine
Exploded View of 750 C.C. Engine/Gearbox Unit
Description
Removing and Replacing the Engine Unit
Location of Engine Lifting Bars
Removing and Replacing Rocker Boxes
Inspecting the Pushrods
Stripping and Reassembling the Rocker Boxes
Refitting Rocker Spindle Using Service Tool D2221
Inlet
Exhaust
Adjusting the Valve Rocker Clearances
Position of Camshaft for Valve Setting
Removing and Replacing the Air Cleaner
Carburetor Description
Exploded View of Carburetor
Removing and Replacing the Carburetors
Inlet Manifold Assembly
Stripping and Reassembling the Carburetors
Inspecting the Carburetor Components
Resetting the Carburetors
Synchronizing the Throttle Slides
Removing and Refitting the Cylinder Head Assembly
Cylinder Head Bolt Tightening Sequence
Removing and Refitting the Valves
Renewing the Valve Guides
Valve Components
Decarbonizing
Re-Seating the Valves
Valve Seating Tools
Cutting a Valve Seat
Removing and Replacing the Cylinder Block and Tappets
Protecting the Con. Rods
Position of Cam Followers
Inspecting the Cam Followers
Inspecting the Tappet Guide Blocks
Removing and Refitting the Pistons
Removing and Replacing the Piston Rings
Inspecting the Pistons and Cylinder Bores
Refitting a Tapered Piston Ring
Table of Suitable Rebore Sizes
Removing and Replacing the Contact Breaker
Cylinder Bores
Adjusting the Contact Breaker Points
Contact Breakers, 7CA
Re-Setting the Ignition Timing
Static Timing
Showing Location Tool in Use
Locking the Auto Advance Mechanism
Ignition Timing Using a Stroboscope
Removing and Refitting the Timing Cover
Timing Mark on the Rotor
Extracting and Refitting the Valve Timing Pinions
Position of Screws
Camshaft Pinions
Crankshaft Pinion
Extracting Camshaft Pinion Using D2213
Refitting the Camshaft Pinions
Valve Timing
Extracting the Crankshaft Pinion
To Dismantle and Reassemble the Crankcase
Crankcase Reassembly
Location of Right Side Crankcase Section
Location of Left Side Crankcase Section
Servicing the Crankshaft
Cleaning the Crankcase Oilways
Refitting the Connecting Rods
Crankshaft Oilways
Refitting a Connecting Rod
Checking the Bolt Extension
Inspecting the Crankcase Components
Big-End & Centre Main Bearings
Main Bearings
Camshafts
Renewing the Main Bearings
Crankcase Faces and Dowels
Removing a Bearing
Removing a Circlip
Transmission
Clutch Description
Clutch Maintenance
Exploded View of Clutch
Adjusting the Clutch Operating Mechanism
Adjusting the Primary Chain Tension
Showing Clutch Adjustment
Primary Chain Adjustment
To Remove and Replace the Outer Primary Chaincase Cover
Refitting the Clutch Cover
Stripping the Primary Transmission
Reassembling the Primary Transmission
Primary Chain Alignment
Shock Absorber Modifications
Measuring Shock Absorber End Float
Setting the Shock Absorber to the Normal Running Position
Checking and Correcting Alignment
Location of Service Tool
Refitting the Inner Primary Chaincase
Renewing Shock Absorber Rubbers
Removing and Replacing the Chainwheel and Engine Sprocket
Inspection of Transmission Components
Rear Chain Alterations and Repairs
Sequence of Gearchanging
Gear Selection Components
Second Gear
Removing and Replacing the Gearbox Outer Cover Assembly
Third Gear
Fourth Gear
Dismantling and Reassembling the Kickstart Mechanism
Dismantling and Reassembling the Gearchange Mechanism
Inspecting the Gearchange and Kickstart Components
Renewing Kickstart and Gearchange Spindle Bushes
Dismantling the Gearbox
Gear Inner Cover Retaining Screws
Inspection of the Gearbox Components
Renewing Mainshaft and Layshaft Bearings
Mainshaft High Gear Bush
Layshaft
High Gear Bearing Oil Seal and Housing
Sketch of Needle Roller and Drift
Reassembling the Gearbox
Changing the Gearbox Sprocket
Five Speed Gearbox
Plan of Gear Components
Removing and Replacing the Fuel Tank
Removing and Replacing the Side Panels
Removing and Replacing the Oil Tank
Removing and Replacing the Battery Carrier
Battery Carrier Mounting
Removing and Refitting the Rear Mudguard
Adjusting the Rear Suspension
Removing and Refitting the Rear Suspension Units
Stripping and Reassembling the Suspension Units
Exploded View of the Rear Suspension Unit
Removing and Refitting the Swinging Fork
Swinging Fork Grease Nipple
Renewing the Swinging Fork Bushes
Exploded View of Swinging Fork Assembly
Removing a Swinging Fork Bush
Removing and Replacing the Rear Frame
Frame Alignment
Front Frame
Checking the Front Frame Alignment
Rear Frame
Frame Assembly
Basic Dimension of the Frame Assembly
Swing Fork
Checking the Swinging Fork
Fairing Attachment Lugs and Steering Lock
Fitting Replacement Seat Covers
Removal of Dents
Tools Used for Panel Repairs
Removing a Dent with a Dolly Block and Spoon
Paintwork Refinishing
Paint Stripping
Undercoat
Priming
Polishing
Removing and Refitting the Front Wheel
Removing and Refitting the Front Wheel Bearings
Exploded View of Front Wheel Bearing Arrangement
Stripping and Reassembling the Front Brake
Removing Brake Shoes
Stripping and Reassembling the Rear Brake
Rear Wheel Removal and Replacement
Position of Brake Shoes
Removing and Replacing the Rear Wheel Bearings
Wheel Bearing Drift
Drifting the Wheel Bearings
Brake Adjustment
Exploded View of Rear Wheel Assembly
Removing and Replacing the Front Brake Cable
Renewing Brake Linings
Front Brake Cable
Correct Replacement of Cable Abutment
Wheel Balancing
Chiselling off Brake Rivets
Punching Lining Rivets
Front and Rear Wheel Alignment
Aligning the Front and Rear Wheels
Wheel Building
Rear Chain Adjustment
Rear Chain
Removing and Repairing Tyres
Refitting the Tyre
Security Bolts
Tyre Maintenance
Braking Performance Data
Telescopic Forks
Steering Head Adjustment
Renewing Head Bearings
Stripping and Reassembling the Fork Legs
Assembly of Bleed Valve
Removing the Oil Seal from the Fork Leg
Replacing the Oil Seal
Fork Assembly Detail S
Sectional View of Assembled Fork Leg
Fork Alignment
Fork Leg Alignment
Hydraulic Damping
Electrical System
Battery Inspection and Maintenance
Exploded View of Battery
Specific Gravity of Electrolyte for Filling the Battery
Maximum Permissable Electrolyte Temperature During Charge
Capacitor Pack
Coil Ignition System
Checking the Low Tension for Continuity
Fault Finding in the Low Tension Circuit
Ignition Coils
Bench Testing the Ignition Coil
Contact Breaker
Checking the High Tension Circuit
Contact Breaker Assembly Type 7CA
Sparking Plugs
Sparking Plug Diagnosis
Charging System
Schematic Diagram of 12 Volt Charging Circuit with Zener Diode
Checking the D.C. Output at the Rectifier
Checking the Alternator Output
Rectifier Maintenance and Testing
Testing the Rectifier
Bench Testing the Rectifier
Checking the Charging Circuit for Continuity
Constructing a One-Ohm Load Resistor
Checking Forward Resistance
Checking Back Leakage
Zener Diode Charge Control
Showing Ammeter and Voltmeter Connections for Test Purposes
Zener Diode Location
Electric Horns
Horn Relay Showing Terminals
Headlamp
Horn Adjustment
Beam Adjustments
Removing and Refitting the Headlamp
Tail and Stop Lamp Unit
Fuses
Exploded View of Fuseholder Assembly
Ignition Switch
Flasher Lamps
Removing and Refitting Front Flasher Lamps
Removing and Refitting Rear Flasher Lamps
Warning Lamps
Stop Lamp Switches
Oil Pressure Switch
Capacitor Ignition Alternative System
Identification of Capacitor Terminals
Storage Life of Model 2MC Capacitor
Capacitor and Spring
Wiring and Installation
Service Notes
Wiring Diagram
Workshop Service Tools
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