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SK50M Dio
Service manual
Table Of Contents - Honda SK50M Dio Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
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Table of Contents
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Table of Contents
Contents
1
Important Safety Notice
2
General Information: Contents & Safety
5
Model Identification
6
Specifications
7
Tools
15
Lubrication And Seal Points
17
Cable And Harness Routing
19
Frame/Body Panels/Exhaust System: Service Information, Troubleshooting
22
Side Cover
23
Frame Body Cover
23
Luggage Box
25
Center Cover
25
Seat
26
Floor Board
26
Front Cover
26
Frame Cover Removal/Installation
27
Frame Cover Locations
27
Frame Cover Removal Chart
27
Front Inner Cover
28
Rear Fender
28
Handle Rear Cover
29
Handle Front Cover
29
Fuel Tank Removal/Installation
30
Muffler Removal/Installation
31
Maintenance: Contents
32
Maintenance: Service Information
32
Service Access Guide
33
Maintenance Schedule
35
Oil Pump And Oil Line
37
Headlight Aim
37
Oil Pump Control Cable Adjustment
37
Lubrication System: Service Information, Troubleshooting
38
Lubrication System Diagram
39
Oil Pump Removal/Installation
40
Oil Tank Removal/Installation
41
Fuel System: Service Information
42
Fuel System: Troubleshooting
43
Carburetor Removal/Installation
44
Throttle Valve Disassembly/Assembly
45
Carburetor Disassembly/Assembly
46
Reed Valve Removal/Installation
47
Air Cleaner Case Removal/Installation
48
Fuel Pump Removal/Installation
49
Fuel Pump Inspection
50
Air Bleeding
50
Engine Removal/Installation: Contents
51
Engine Removal/Installation: Service Information
51
Engine Removal/Installation
52
Cylinder Head/Cylinder/Piston: Contents
54
Cylinder Head/Cylinder/Piston: Service Information, Troubleshooting
54
Cylinder Head, Cylinder, Piston Removal And Installation
55
Kickstarter/Drive Pulley/Clutch/Driven Pulley: Service Information, Troubleshooting
57
Left Crankcase Cover Removal/Installation
58
Kickstarter Removal/Installation
59
Kickstarter Inspection
60
Kickstarter Driven Gear Installation
60
Drive Pulley And Clutch/Driven Pulley Removal/Installation
61
Drive Pulley Face Removal/Installation
62
Clutch Outer Nut Removal/Installation
62
Movable Drive Face Disassembly/Assembly
63
Clutch/Driven Pulley Disassembly/Assembly
64
28 Mm Special Nut Removal/Installation
65
Final Reduction: Service Information, Troubleshooting
66
Final Reduction Disassembly/Assembly
67
Driveshaft Replacement
68
Crankcase/Crankshaft: Service Information, Troubleshooting
69
Crankcase Separation/Assembly
70
Crankcase Separation
71
Crankshaft Removal/Installation
71
Crankcase Assembly
73
Front Wheel/Suspension/Steering/Brake: Service Information, Troubleshooting
74
Front Wheel Removal/Installation
75
Front Wheel Disassembly/Assembly
76
Front Brake Panel Disassembly/Assembly
77
Throttle Housing Removal/Installation
78
Handlebar Removal/Installation
79
Steering Stem Removal/Installation
80
Top Cone Race/Stem Lock Nut Installation
81
Fork Disassembly/Assembly
82
Rear Wheel/Suspension/Brake: Service Information, Troubleshooting
83
Rear Wheel Removal/Installation
84
Rear Brake Disassembly/Assembly
85
Shock Absorber Removal/Installation
86
Charging System/Alternator: Service Information
87
Charging System/Alternator: System Location
88
Charging System/Alternator: Troubleshooting
89
Battery Removal/Installation
90
Charging System Inspection
91
Leak Test
91
Regulated Voltage/Ampere Inspection
91
Lighting Voltage Inspection
92
Regulator/Rectifier
92
Wire Harness Inspection
92
Unit Inspection
93
Alternator Removal/Installation
94
Alternator Inspection
95
Resistor Inspection
95
Flywheel Nut Removal/Installation
95
Ignition System: Contents
96
Ignition System: Service Information
96
Ignition System: Location
97
Ignition System Troubleshooting
98
Ignition System Inspection
99
Ignition Coil Primary Peak Voltage
99
Exciter Coil Peak Voltage
100
Pulse Generator Peak Voltage
100
Ignition Coil Removal
101
Ignition Coil Continuity Test
101
Ignition Timing
102
Exciter Coil
102
Pulse Generator
102
Electric Starter: Service Information
103
Electric Starter: System Location
104
Electric Starter: Troubleshooting
105
Starter Motor Removal/Installation
106
Starter Motor Disassembly/Assembly
107
Lights/Meters/Switches: Service Information
108
Fuel Level Sensor Inspection
109
Oil Level Switch Inspection
109
Ignition Switch Replacement
109
Bulb Replacement
109
Front Turn Signal Light
110
Instrument/Indicator Light
110
Taillight
110
Rear Turn Signal Light
110
Rear Combination Dummy Removal/Installation
111
Wiring Diagram
112
Troubleshooting: Contents
113
Engine Does Not Start Or Is Hard To Start
113
Engine Lacks Power
114
Poor Performance At Low And Idle Speeds
115
Poor Performance At High Speed
115
Index
116
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System: Service Information, Troubleshooting
22
Lubrication System: Service Information, Troubleshooting
38
Fuel System: Troubleshooting
43
Cylinder Head/Cylinder/Piston: Contents
54
Kickstarter/Drive Pulley/Clutch/Driven Pulley: Service Information, Troubleshooting
57
Final Reduction: Service Information, Troubleshooting
66
Crankcase/Crankshaft: Service Information, Troubleshooting
69
Front Wheel/Suspension/Steering/Brake: Service Information, Troubleshooting
74
Rear Wheel/Suspension/Brake: Service Information, Troubleshooting
83
Charging System/Alternator: Troubleshooting
89
Ignition System Troubleshooting
98
Electric Starter: Troubleshooting
105
Troubleshooting: Contents
113
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