Trane BCVC Manuals

Manuals and User Guides for Trane BCVC. We have 2 Trane BCVC manuals available for free PDF download: Installation & Operation Manual, Application Manual

Trane BCVC Installation & Operation Manual (73 pages)

Blower Coil Air Handler, Air Terminal Devices 400 to 3000 cfm, “AO” and later design sequence

Brand: Trane | Category: Blower | Size: 2.37 MB

And Maintenance
1
About this Manual
2
Common HVAC Acronyms
2
General Information
2
Installation
2
Installation

4
- Blower Coil Model Number Description
  5
- Installation Preparation
  7
  - Jobsite Storage Recommendations
    7
  - Pre-Installation Considerations
    7
    
    Receiving and Handling
    7
    
    Service Access
    7
    
    Rigging and Handling
    8
    
    Skid Removal
    8
    
    Unit Handling Procedure
    8
    
    Unit Location Recommendations
    8
    
    Front View
    9
    
    Horizontal Blower Coil
    9
    
    Horizontal Blower Coil Unit Dimensions and Weights, In-Lbs
    9
    
    Right Side View
    9
    
    Vertical Blower Coil
    10
    
    Vertical Counter Swirl Configuration
    10
    
    Vertical Preswirl Configuration
    10
    
    Angle Filter & Mixing Box
    11
    
    Angle Filter Box
    11
    
    Combination Angle Filter & Mixing Box
    11
    
    Mixing Box
    11
    
    Bottom or Top Access Filter Box
    12
    
    Bottom or Top Access Filter Box Dimensions and Weights, In-Lbs
    12
    
    Filter Access Panel
    12
    
    Electric Heat
    13
    
    Coil Connections
    14
    
    Hydronic Coil Connection Sizes, In.
    14
    
    Steam Coil
    14
    
    Steam Coil Box Dimensions and Weights, In-Lbs.
    14
    
    Basic Piping
    15
    
    Deluxe Piping
    15
    
    Piping Package Dimensions, In.
    15
    
    Piping Packages
    15
    
    Condensate Drain Connections
    16
  - Duct Connections
    16
  - Mechanical Requirements
    16
    
    Horizontal Unit Coil Connection Location
    17
    
    Water Coil Connections
    17
    
    Line Sizing
    18
    
    Liquid Line
    18
    
    Refrigerant Coil Piping
    18
    
    Suction Line
    18
    
    Field-Installed Evaporator Piping Example
    19
  - Field-Installing Evaporator Piping
    19
    
    Electrical Connections
    20
    
    Electrical Grounding Restrictions
    20
  - Electrical Requirements
    20
    
    Supply Power Wiring
    20
    
    Unit Wiring Diagrams
    20
    
    Available Electric Heat Kw (Min.-Max)
    21
    
    Motor Electrical Data
    22
    
    Horizontal Units, Model BCHC
    23
    
    How to Hang the Horizontal Unit from the Ceiling
    23
  - Installation Procedure
    23
  - Installing the Unit
    23
    
    Materials Needed
    23
    
    Typical Vertical Unit Installation
    24
    
    Vertical Units, Model BCVC
    24
    
    Heating Coil Option
    25
    
    Linkage Installation Procedure
    25
    
    Mixing Box Installation Procedure
    25
  - Mixing Box Option
    25
    
    Installing Wall Mounted Controls
    26
    
    Wall Mounted Zone Sensor Dimensions
    26
    
    Wiring Instructions
    26
    
    Zone Sensor Installation
    26
  - Communication Wiring
    27
  - Pre-Startup Requirements
    27
    
    Service Communication Wiring
    27
    
    Tracer Communications
    27
    
    Unit Startup
    27
    
    Pre-Startup Checklist
    28
    
    Unit Location
    28
    
    Unit Mounting
    28
    
    Unit Piping
    28
Operation

29
- Control Options
  29
  - Control Interface
    29
  - General Information
    29
    
    Tracer ZN010
    29
    
    Tracer Controller Function Summary
    30
    
    Tracer Controller Input/Output Summary
    30
    
    End Device Option Availability
    31
    
    Power-Up Sequence
    32
    
    Tracer ZN Controller Sequence of Operation
    32
    
    Tracer ZN Modes of Operation
    32
    
    Unoccupied Mode
    32
  - Cooling Operation
    33
    
    DX Cooling (Tracer ZN520 Only)
    33
    
    Economizer Cooling (Tracer ZN520 Only)
    33
  - Heating Operation
    33
  - Economizer Damper (Tracer ZN520 Only)
    34
  - Fan Mode Operation
    34
    
    Fan Speed Switch
    34
    
    Tracer ZN010 and ZN510
    34
    
    Continuous Fan Operation
    35
    
    Fan Cycling Operation
    35
    
    Fan off Delay
    35
    
    Fan Start on High Speed
    35
  - Fan Operation During Occupied Heating
    36
    
    Fan Operation in Heating and Cooling Modes
    36
    
    Local Fan Switch Enabled
    36
    
    Valid Operating Range and Factory Default Setpoints
    36
    
    Economizer Damper
    37
    
    Electric Heat Operation
    37
    
    Entering Water Temperature Sampling Function
    37
    
    Two and Four-Pipe Changeover Operation
    37
    
    Damper Position (Tracer ZN520 Only)
    38
    
    Data Sharing
    38
    
    Tracer Dehumidification
    38
  - Analog Inputs
    39
  - Binary Input Configurations
    39
  - Binary Inputs
    39
    
    Binary Outputs
    39
    
    Binary Output Configuration
    40
    
    Fan Mode Switch
    41
    
    Fan Switch
    41
    
    Local Setpoint
    41
    
    Zone Sensor
    41
    
    Air Filters
    43
    
    Coil Maintenance
    43
  - Maintenance Procedures
    43
    
    BCHC/BCVC Fan, Filter, & Mixing Box General Data
    44
    
    Waterflow Limits
    44
    
    BCHC/BCVC Coil General Data
    45
    
    Drive Data
    46
    
    Steam, Hot Water, and Cooling Coil Cleaning Procedure
    47
    
    Winterizing the Coil
    47
    
    Annual Maintenance
    48
    
    Monthly Checklist
    48
    
    Periodic Maintenance Checklists
    48
    
    Semi-Annual Maintenance
    48
    
    Green Status LED
    49
  - LED Activity
    49
  - Manual Output Test
    49
  - Red Service LED
    49
  - Troubleshooting
    49
    
    Yellow Comm LED
    49
    
    Tracer ZN010-ZN510 Test Sequence for 1–Heat /1–Cool Configurations
    50
    
    Tracer ZN520 Test Sequence
    50
    
    Cycling Power
    51
    
    Manual Output Test
    51
    
    Resetting Diagnostics
    51
    
    Translating Multiple Diagnostics
    51
    
    Tracer ZN010 and ZN510 Controller Diagnostics
    52
    
    Tracer ZN520 Diagnostics
    52
    
    Common Diagnostics
    53
    
    Fan Outputs Do Not Energize
    53
    
    Valves Stay Closed
    54
    
    Valves Stay Open
    54
    
    Electric Heat Not Operating
    55
    
    Fresh Air Damper Stays Close
    55
    
    Fresh Air Damper Stays Open
    56
    
    DX or Electric Outputs Do Not Energize
    57
    
    Two-Pipe BCXB with Tracer ZN510
    58
  - Typical Wiring Diagrams
    58
    
    Four-Pipe BCXB with Tracer ZN510
    59
    
    Two-Pipe BCXB with Tracer ZN520
    61
    
    Four-Pipe BCXB with Tracer ZN520
    62
    
    BCXB with DX Coil & Tracer ZN520
    68
    
    BCXB with DX Coil, Hydronic Heating, & Tracer ZN520
    69
    
    Index
    70

Trane BCVC Application Manual (27 pages)

Brand: Trane | Category: Chiller | Size: 1.87 MB

Table of Contents
6
Overview
7
Resources
7
Background
7
Updated Guidelines
8
Liquid Lines
8
Suction Lines
9
Equipment Placement
9
Line Sizing, Routing, and Component Selection
11
Liquid Lines
11
Line Sizing
11
Routing
12
Insulation
12
Components
12
Gas Line
13
Line Sizing
13
Routing
13
Insulation
14
Components
14
Access Port
14
Expansion Valves
15
Controls
16
Hot Gas Bypass
17
Refrigerant Piping Examples
18
Heat Pump and Blower Coil Matches
21
Parts
22

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