Terex SX135XCH-101 Manuals

Terex SX135XCH-101 Manuals

Manuals and User Guides for Terex SX135XCH-101. We have 1 Terex SX135XCH-101 manual available for free PDF download: Service And Repair Manual

Terex SX135XCH-101 Service And Repair Manual

Terex SX135XCH-101 Service And Repair Manual (250 pages)

Brand: Terex | Category: Lifting Systems | Size: 11.72 MB

Table of Contents

Table of Contents

8
- Find a Manual for this Model
  2
- Revision History
  3
- Serial Number Legend
  5
- Safety Rules
  6
  - Table of Contents
    8
- Specifications
  13
- Machine Specifications
  13
- Performance Specifications
  14
- Hydraulic Oil Specifications
  15
- Hydraulic Component Specifications
  18
- Manifold Component Specifications
  19
- Deutz Td2011L04I Engine Specifications
  20
- Deutz TD 2.9 Engine Specifications
  21
- Perkins 1104D-44T Engine Specifications
  22
- Perkins 854F-34T Engine Specifications
  24
- Machine Torque Specifications
  25
- Hydraulic Hose and Fitting Torque Specifications
  26
- Torque Procedure
  27
- Immediately Tag and Remove from Service a
  29
- Introduction
  29
- Observe and Obey
  29
- Repair Procedures
  29
- About this Section
  30
- Platform Controls
  31
- Platform Circuit Board
  31
- How to Remove the LED Circuit Board
  32
- Joysticks
  32
- How to Reset a Proportional Valve Coil Default
  35
- How to Set the Function Thresholds and Default Functions Speeds
  36
- How to Adjust the Function Speeds
  38
- How to Adjust the Function Ramp Rate Setting
  39
- Platform Components
  40
- Platform
  40
- Platform Leveling Cylinder
  41
- Bodily Injury Hazard. Spraying
  41
- Platform Rotator
  42
- How to Bleed the Platform Rotator
  43
- Platform Level Sensor
  44
- Platform Overload System
  45
- How to Calibrate the Platform Overload System
  45
- How to Perform a Zero Load Cell Calibration
  47
- How to Replace the Platform Overload Load Cell
  48
- Platform Overload Recovery Message
  48
- Jib Boom Components
  50
- Jib Boom
  51
- Jib Boom Lift Cylinder
  53
- Jib Boom Level Cylinder
  54
- Jib Boom Extension Cylinder
  55
- How to Remove the Jib Boom Bellcrank
  57
- Jib Boom Bellcrank Angle Sensor
  58
- Boom Components
  61
- Primary Boom Cable Track
  62
- Primary Boom
  65
- How to Remove the Primary Boom
  66
- How to Disassemble the Primary Boom
  68
- Primary Boom Lift Cylinder
  71
- Extension Cylinder
  73
- Boom Extend and Retract Cables
  75
- How to Replace the Boom Extend/Retract Cables
  78
- Primary Boom Angle Sensor
  79
- Boom Length Sensor
  81
- Engines
  83
- RPM Adjustment
  83
- Flex Plate
  83
- How to Install the Flex Plate
  84
- Ground Controls
  85
- Bypass/Recovery Key Switch
  85
- Circuit Boards
  87
- Membrane Decal
  89
- Full Machine Calibration
  90
- Display Module
  91
- Hydraulic Pumps
  98
- Function Pump
  98
- How to Adjust the Function Pump Standby Pressure
  99
- How to Prime the Function Pump
  99
- How to Adjust the Function Pump Pressure Compensator
  101
- Drive Pump
  102
- How to Prime the Drive Pump
  104
- Manifolds
  106
- Function Manifold Components
  106
- Valve Adjustments - Function Manifold
  110
- Jib Manifold Components
  112
- Platform and Rotator Manifold Components
  114
- Steer and Axle Manifold Components
  116
- Function Enable Manifold
  120
- Valve Adjustments - Steer and Axle Manifold
  121
- Traction Manifold Components
  122
- Valve Adjustments - Traction Manifold
  126
- Generator Manifold Component
  127
- Valve Coils
  128
- Turntable Rotation Components
  130
- Turntable Rotation Assembly
  130
- How to Adjust the Turntable Rotation Gear Backlash
  131
- Turntable Level Sensor
  132
- Steer Sensors
  135
- Axle Components
  135
- How to Calibrate All Steer Sensors
  137
- The Oil Pressure to Dissipate
  140
- Squirt or Spray
  140
- Gradually. Do Not Allow Oil to
  140
- Connections very Slowly to Allow
  140
- Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
  140
- Axle Extension Cylinders
  140
- Steer Cylinders
  140
- Axle Angle Sensors
  141
- Generators
  144
- Welder Generator
  144
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  145
- Electrocution/Burn Hazard
  145
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  145
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  145
- Repair any Machine Damage or Malfunction before Operating the Machine
  145
- Before Troubleshooting
  145
- Damaged or Malfunctioning Machine
  145
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  145
- Introduction
  145
- Fault Codes
  145
- Control System Fault Codes
  146
- Fault Matrix
  165
- Fault Code Source
  166
- Deutz TD 2.9 L4 Engine Fault Codes
  169
- Perkins 854F-34T Engine Fault Code
  184
Schematics

192
- Introduction
  192
- Wire Circuit Legend
  193
- Wire Color Legend
  197
- Limit Switches and Angle Sensors
  201
- Circuit Connector Legend
  205
- Connector Pin Legend
  208
- VEC Module - Deutz Td2011L04I and Perkins 1104D-44T Models
  222
- VEC Module - Deutz TD2.9 Models
  223
- VEC Module - Perkins 854F Models
  224
- Telematics Connector Pin Legend
  225
- Electrical Symbols Legend
  226
- Hydraulic Symbols Legend
  227
- Generator Receptacle Wiring - ANSI/CSA
  228
- Generator Receptacle Wiring - CE
  229
- Generator Receptacle Wiring - aus
  230
- Perkins 1104D-44T Engine Electrical Schematic
  232
- Perkins 1104D-44T Engine Electrical Schematic
  233
- Perkins 854F-34T Engine Electrical Schematic
  236
- Perkins 854F-34T Engine Electrical Schematic
  237
- Perkins 854F-34T Engine Harness
  240
- Deutz 2.9TF Engine Harness
  241
- Deutz TD2.9 Engine Electrical Schematic
  244
- Deutz TD2.9 Engine Electrical Schematic
  245
- Hydraulic Schematic
  247
- Electrical Schematic
  249

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