Terex SX135H-101 Manuals

Terex SX135H-101 Manuals

Manuals and User Guides for Terex SX135H-101. We have 2 Terex SX135H-101 manuals available for free PDF download: Service And Repair Manual, Operator's Manual

Terex SX135H-101 Service And Repair Manual

Terex SX135H-101 Service And Repair Manual (258 pages)

Brand: Terex | Category: Lifting Systems | Size: 10.12 MB

Table of Contents

Table of Contents

7
- Introduction
  2
- Find a Manual for this Model
  2
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  2
- Serial Number Legend
  4
- Safety Rules
  5
  - Table of Contents
    7
- Specifications
  11
- Machine Specifications
  11
- Performance Specifications
  12
- Hydraulic Oil Specifications
  13
- Hydraulic Component Specifications
  16
- Manifold Component Specifications
  17
- Deutz Td2011L04I Engine Specifications
  18
- Deutz TD 2.9 Engine Specifications
  19
- Perkins 1104D-44T Engine Specifications
  20
- Perkins 854F-34T Engine Specifications
  22
- Machine Torque Specifications
  23
- Hydraulic Hose and Fitting Torque Specifications
  24
- Torque Procedure
  25
- Observe and Obey
  28
- Repair Procedures
  28
- Introduction
  28
- About this Section
  29
- Platform Controls
  30
- Platform Circuit Board
  30
- How to Remove the LED Circuit Board
  31
- Joysticks
  32
- How to Reset a Proportional Valve Coil Default
  35
- How to Set the Function Thresholds and Default Functions Speeds
  36
- How to Adjust the Function Speeds
  38
- How to Adjust the Function Ramp Rate Setting
  39
- Platform Components
  40
- Platform
  40
- Platform Leveling Cylinder
  41
- Bodily Injury Hazard. Spraying
  41
- Platform Rotator
  42
- How to Bleed the Platform Rotator
  43
- Platform Level Sensor
  44
- Platform Overload System
  45
- Platform Overload Recovery Message
  48
- Jib Boom Components
  49
- Jib Boom
  50
- Jib Boom Lift Cylinder
  52
- Jib Boom Level Cylinder
  53
- Jib Boom Extension Cylinder
  54
- How to Remove the Jib Boom Bellcrank
  56
- Jib Boom Bellcrank Angle Sensor
  57
- Boom Components
  60
- Primary Boom Cable Track
  61
- Primary Boom
  64
- Primary Boom
  65
- How to Disassemble the Primary Boom
  67
- Primary Boom Lift Cylinder
  70
- Extension Cylinder
  72
- Boom Extend and Retract Cables
  74
- How to Replace the Boom Extend/Retract Cables
  77
- Primary Boom Angle Sensor
  79
- Boom Length Sensor
  81
- Engines
  84
- RPM Adjustment
  84
- Flex Plate
  84
- How to Install the Flex Plate
  85
- Ground Controls
  86
- Bypass/Recovery Key Switch
  86
- Circuit Boards
  88
- Membrane Decal
  90
- Full Machine Calibration
  91
- Display Module
  93
- Hydraulic Pumps
  100
- Function Pump
  100
- How to Prime the Function Pump
  101
- How to Adjust the Function Pump Standby Pressure
  101
- How to Adjust the Function Pump Pressure Compensator
  103
- Drive Pump
  104
- How to Prime the Drive Pump
  106
- Manifolds
  108
- Function Manifold
  108
- Valve Adjustments - Function Manifold
  112
- Platform Level and Rotation Manifold
  114
- Platform Manifold
  116
- Steer and Axle Manifold
  118
- Function Enable Manifold
  122
- Valve Adjustments - Steer and Axle Manifold
  123
- Traction Manifold Components
  124
- Valve Adjustments - Traction Manifold
  128
- Generator Manifold Component
  129
- Valve Coils
  130
- Turntable Rotation Components
  132
- Turntable Rotation Assembly
  132
- How to Adjust the Turntable Rotation Gear Backlash
  133
- Turntable Level Sensor
  134
- Axle Components
  137
- Steer Sensors
  137
- How to Calibrate All Steer Sensors
  139
- The Oil Pressure to Dissipate
  142
- Gradually. Do Not Allow Oil to
  142
- Squirt or Spray
  142
- Connections very Slowly to Allow
  142
- Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
  142
- Axle Extension Cylinders
  142
- Steer Cylinders
  142
- Axle Angle Sensors
  143
- Axle Angle Sensors
  145
- Generators
  148
- Welder Generator
  148
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  149
- Electrocution/Burn Hazard
  149
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  149
- Before Troubleshooting
  149
- Damaged or Malfunctioning Machine
  149
- Repair any Machine Damage or Malfunction before Operating the Machine
  149
- Immediately Tag and Remove from Service a
  149
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  149
- Introduction
  149
- Fault Codes
  149
- Control System Fault Codes
  150
- Fault Matrix
  169
- Fault Code Source
  170
- Deutz TD 2.9 L4 Engine Fault Codes
  173
- Perkins 854F-34T Engine Fault Code
  188
Schematics

197
- Introduction
  197
- Wire Circuit Legend
  198
- Wire Color Legend
  202
- Limit Switches and Angle Sensors
  207
- Circuit Connector Legend
  211
- Connector Pin Legend
  214
- VEC Module- Deutz Td2011L04I and Perkins 1104D-44T Models
  228
- VEC Module- Deutz TD2.9 Models
  229
- VEC Module- Perkins 854F Models
  230
- Telematics Connector Pin Legend
  231
- Electrical Symbols Legend
  232
- Hydraulic Symbols Legend
  234
- Generator Receptacle Wiring- ANSI/CSA
  235
- Generator Receptacle Wiring- CE
  236
- Generator Receptacle Wiring- AUX
  237
- Perkins 1104D-44T Engine Electrical Schematic
  239
- Perkins 1104D-44T Engine Electrical Schematic
  240
- Perkins 854F-34T Engine Electrical Schematic
  243
- Perkins 854F-34T Engine Electrical Schematic
  244
- Perkins 854F-34T Engine Harness
  247
- Deutz TD2.9 Engine Electrical Schematic
  252
- Deutz TD2.9 Engine Electrical Schematic
  253
- Hydraulic Schematic
  255
- Electrical Schematic
  257

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Terex SX135H-101 Operator's Manual

Terex SX135H-101 Operator's Manual (66 pages)

Brand: Terex | Category: Lifting Systems | Size: 12.17 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
29
Operating Instructions
44
Transport and Lifting Instructions
55
Maintenance
61
Specifications
64

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