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4D68
Mitsubishi 4D68 Manuals
Manuals and User Guides for Mitsubishi 4D68. We have
5
Mitsubishi 4D68 manuals available for free PDF download: Workshop Manual
Mitsubishi 4D68 Workshop Manual (71 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 2.93 MB
Table of Contents
Explanation of Manual Contents
2
Symbols for Lubrication, Sealants and Adhesives
2
Introduction
3
Table of Contents
4
Sectional View of Engine
6
General Specifications
8
Service Specifications
9
Rework Dimensions
11
Torque Specifications
12
New Tightening Method by Use of Bolts to be Tightened in Plastic Area
15
Sealant
15
Form-In-Place Gasket
16
Special Tools
17
Drive Belt and Glow Plug Removal and Installation
20
Timing Belt Removal and Installation
22
Injection Pump Sprocket Removal
23
Oil Pump Sprocket Removal
24
Timing Belt "B" Removal
24
Installation Service Points
25
Timing Belt "B" Installation
25
Oil Pump Sprocket Installation
26
Timing Belt Tensioner Installation
27
Timing Belt Installation
27
Timing Belts Inspection
29
Tensioner Puller, Idler Pulley Check
29
Glow Plug, Fuel Injection Pump, Injection Nozzle Removal/Installation
30
Removal Service Points
31
Injection Pipe Removal
31
Injection Nozzle Removal
31
Nozzle Gasket / Holder Gasket Installation
32
Fuel Return Pipe Nut Installation
32
Injection Pipe Installation
32
Intake and Exhaust Manifolds Removal and Installation
33
Oil Return Pipe Gasket Installation
34
Eyebolt Installation
34
EGR Pipe Gasket Installation
34
Water Pump, Thermostat, Hose and Pipes Removal and Installation
35
Rocker Arms, Rocker Shaft and Camshaft Removal and Installation
38
Valve Clearance Adjustment
40
Camshaft Inspection
41
Cylinder Head, Valves and Valve Springs Removal and Installation
42
Cylinder Head Gasket Installation
44
Cylinder Head Bolt Installation
44
Cylinder Head Inspection
45
Valve Seat Reconditioning Procedure
47
Valve Seat Replacement Procedure
47
Valve Guide Replacement Procedure
48
Front Case, Counterbalance Shafts, Oil Pan Removal and Installation
49
Counterbalance Shaft Front Bearing Installation
52
Front Case Installation
54
Flange Bolt Installation
54
Front Case Inspection
55
Oil Pan Installation
55
Coil Cooler Bypass Valve Check
56
Oil Pump Check
56
Oil Seal Check
56
Pistons and Connecting Rods Removal and Installation
57
Piston Ring No. 2 / Piston Ring No. 1 Installation
58
Connecting Rod Bearing Installation
58
Connecting Rod Cap Installation
59
Connecting Rod Cap Nut Installation
60
Piston Ring Inspection
61
Crankshaft Pin Oil Clearance
61
Connecting Rod Bushing Replacement
62
Crankshaft, Cylinder Block and Flywheel Removal and Installation
63
Crankshaft Bearing Installation
64
Bearing Cap/Bearing Cap Bolt Installation
65
Crankshaft Oil Clearance Check
66
Cylinder Block Check
67
Boring Cylinder Check
67
Cylinder Sleeve Change Procedures
68
Inspection after Assembling the Crankshaft, Piston, Etc.
70
When Boring the Cylinder Block Sleeve Hole
70
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Mitsubishi 4D68 Workshop Manual (68 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 1.64 MB
Table of Contents
Engine
1
Table of Contents
1
Sectional View of Engine
3
General Information
3
Sectional View of Engine
4
General Specifications
5
Specifications 11A-1-1
6
Service Specifications
6
Rework Dimensions
8
Torque Specifications
9
11A-1-5 Specifications
10
New Tightening Method - by Use of Bolts to be Tightened in Plastic Area
12
Sealant
12
Form-In-Place Gasket
13
Special Tools
14
Special Tools 11A-2-1
14
3-1
17
Drive Belt and Glow Plug
17
Timing Belt
19
Timing Belt 11A-4-1
19
Removal and Installation
19
Removal Service Points
20
4D68 Engine (E
21
Installation Service Points
22
Timing Belt Installation
24
Glow Plug, Fuel Injection Pump and Injection Nozzle
27
Injection Nozzle
27
Fuel Injection Pump Bracket Nut
27
Intake and Exhaust Manifolds
30
Intake and Exhaust Manifolds 11A-6-1
30
Intake and Exhaust Manifold
30
Air Temperature Sensor
30
Air Intake Fitting Bolt
30
EGR Valve Bolt
30
Turbocharger Heat Protector Bolt M8
30
Exhaust Fitting Heat Protector Bolt
30
Oil Return Pipe Bolt
30
Turbocharger Assembly Bolt
30
Oil Return Pipe Bolt
31
Water Pump, Thermostat, Hose and Pipes
32
7-1
32
Engine Coolant Temperature Sensor
32
Water Pump Bolt
32
Vacuum Pump Bolt
32
Water Inlet Fitting Bolt
32
4D68 ENGINE (E - W) - Specifications
34
Rocker Arms, Rocker Shaft and Camshaft . . . 11A-8-1
35
Adjusting Nut
35
Camshaft Bearing Cap Bolt M8 ¢ 25, M8
35
Valve Clearance Adjustment
37
Cylinder Head, Valves and Valve Springs
39
9-1
39
Cylinder Head Bolt
39
Cylinder Head Bolt Installation
41
Inspecting Cylinder Head
42
Front Case, Counterbalance Shafts and Oil Pan
46
Drain Plug
46
Oil Level Sensor Bolt
46
Oil Screen Bolt
46
Oil Cooler Bypass Valve
46
Relief Plug
46
Oil Filter Bracket Bolt
46
Flange Bolt
47
Plug
47
Front Case Bolt
52
11-1
54
Pistons and Connection Rods
54
Connecting Rod Cap Nut
54
Pistons and Connecting Rods
54
Crankshaft, Cylinder Block and Flywheel . . . 11A-12-1
60
Flywheel Bolt 132
60
Rear Plate Bolt
60
Bearing Cap Bolt
60
Check Valve
60
Mitsubishi 4D68 Workshop Manual (79 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 2.16 MB
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Mitsubishi 4D68 Workshop Manual (4 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 0.1 MB
Mitsubishi 4D68 Workshop Manual (4 pages)
4D6 Series
Brand:
Mitsubishi
| Category:
Engine
| Size: 0.11 MB
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