Mitsubishi 4M41 Manuals

Manuals and User Guides for Mitsubishi 4M41. We have 1 Mitsubishi 4M41 manual available for free PDF download: User Manual

Mitsubishi 4M41 User Manual (106 pages)

Engine

Brand: Mitsubishi | Category: Engine | Size: 3.97 MB

Contents
1
General Information
3
Service Specifications
4
Torque Specifications
7
Standard Bolt and Nut Tightening Torque Table
9
Hexagon Head Bolts and Stud Bolts
9
Hexagon Flange Bolts
10
Hexagon Nuts
10
Hexagon Flange Nuts
10
Sealant
11
Form-In-Place Gasket
11
Special Tools
12
Generator Assembly
16
Removal and Installation
16
Removal Service Point
16
Glow Plug Removal and Installation
17
Cooling Fan, V-Belt and Water Pump Removal and Installation
18
Auto-Cooling Fan Coupling Inspection
19
V-Belt Inspection
19
Cleaning
19
Water Hoses and Pipes Removal and Installation
20
Thermostat Removal and Installation
22
EGR Valve Assembly Removal and Installation
24
Intake Manifold Removal and Installation
25
Turbocharger Assembly Removal and Installation
27
Exhaust Manifold Removal and Installation
29
Injection Pump Assembly Removal and Installation
30
Injection Pipe Removal
31
Injection Pipe Installation
32
Injection Pump Gear Removal and Installation
33
Flange Plate Installation
34
Rocker Cover, Camshaft Holder Assembly and Camshaft Removal and Installation
36
Camshaft End Play Pre-Removal Inspection
37
Bolt Removal
37
Bolt Installation
38
Rocker Cover Gasket/Rocker Cover Assembly Installation
38
Camshaft Inspection
38
Injection Nozzle Removal and Installation
40
Valve Opening Pressure Check
41
Spray Pattern Check
41
Oil Tightness Check
42
Retaining Nut Removal
42
Retaining Nut Installation
42
Nozzle Tip, Needle Valve Cleaning
43
Nozzle Tip, Needle Valve Inspection
43
Injection Nozzle Assembly Adjustment
44
Adjusting 1St Valve Opening Pressure
44
Checking Full Lift of Needle Valve
45
Checking Prelift
47
Adjusting 2Nd Valve Opening Pressure
47
Checking Injection Nozzle Assembly
48
Cylinder Head and Valve Mechanism Removal and Installation
49
Cylinder Head Assembly/Cylinder Head Gasket Removal
51
Valve Cotter Removal
52
Exhaust Valve Guide/Intake Valve Guide Removal
53
Exhaust Valve Seat/Intake Valve Seat Removal
53
Intake Valve Seat/Exhaust Valve Seat Installation
54
Intake Valve Guide/Exhaust Valve Guide Installation
54
Valve Stem Seal Installation
55
Valve Spring Installation
55
Valve Cotter Installation
55
Cylinder Head Gasket Installation
57
Cylinder Head Assembly Installation
57
Gasket/Tensioner Installation
58
Intake and Exhaust Valves Inspection
59
Valve and Valve Guide
60
Valve and Valve Seat
60
Cylinder Head Assembly
61
Intake Valve and Exhaust Valve Correction
61
Vacuum Pump Removal and Installation
63
Vacuum Play Assembly Inspection
64
Timing Gear Case Removal and Installation
65
Crankshaft Pully Removal
66
Timing Gear Case Installation
66
Front Oil Seal Installation
66
Timing Gear and Balance Shaft Removal and Installation
67
Backlash Pre-Removal Inspection
68
End Play Pre-Removal Inspection
69
Idler Gear Bush LH Removal
69
Idler Sprocket Bush Removal
69
Idler Sprocket Bush Installation
69
Idler Gear and Sprocket Assembly Installation
70
Balance Shaft LH Assembly Installation
70
Idler Gear Bush LH Installation
70
Idler Gear LH Assembly Installation
70
Balance Shaft RH Assembly Installation
71
Timing Chain Installation
71
Timing Chain Inspection
72
Tension Lever and Tension Lever Shaft Inspection
72
Guide Plate Inspection
72
Idler Gear Bush LH and Idler Shaft Inspection
73
Idler Sprocket Bush and Idler Shaft Inspection
73
Oil Pump Removal and Installation
74
Oil Pump Inspection
75
Oil Cooler and Oil Filter Removal and Installation
76
Oil Cooler Element Inspection
77
Oil Filter Installation
77
Oil Pan, Oil Strainer and Oil Jet Removal and Installation
78
Oil Pan Installation
79
Piston and Connecting Rod Removal and Installation
80
Piston Protrusion from Crankcase Top
82
Connecting Rod End Play
82
Nut Removal
82
Piston Ring Removal
82
Piston Pin/Piston/Connecting Rod Assembly Removal
83
Connecting Rod Bush Removal
83
Connecting Rod Bolt Installation
83
Connecting Rod Bush Installation
84
Piston/Piston Pin/Connecting Rod Assembly Installation
84
Piston Ring Installation
85
Piston and Connecting Rod Assembly Installation
85
Connecting Rod Bearing Installation
87
Connecting Rod Bearing Inspection
88
Piston Ring Inspection
89
Piston Pin Inspection
90
Connecting Rod Inspection
91
Drive Plate Removal and Installation
92
Ring Gear Removal
92
Crankshaft Adaptor/Adaptor Plate Installation
93
Ring Gear Installation
93
Ring Gear Inspection
93
Crank Shaft and Crank Case Removal and Installation
94
Crankshaft Pre-Removal Inspection
95
Lower Crankcase Assembly Removal
95
Crankshaft Gear Removal
95
Main Bearing Installation
96
Thrust Plate Installation
97
Crankshaft Gear Installation
97
Lower Crankcase Assembly Installation
97
Rear Oil Seal/Rear Oil Seal Case Installation
98
Front Plate Installation
98
Main Bearings Inspection
99
Crankshaft Inspection
99
Upper Crankcase Inspection
100
Cylinder Boring Inspection
101
Balance Shaft Bush Removal
102
Balance Shaft Bush Installation
103
Balance Shaft Bush Inspection
105

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Mitsubishi 4M41 User Manual (106 pages)

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