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2012 450 EXC SIX DAYS
KTM 2012 450 EXC SIX DAYS Manuals
Manuals and User Guides for KTM 2012 450 EXC SIX DAYS. We have
1
KTM 2012 450 EXC SIX DAYS manual available for free PDF download: Owner's Manual
KTM 2012 450 EXC SIX DAYS Owner's Manual (122 pages)
2012
Brand:
KTM
| Category:
Motorcycle
| Size: 4.99 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of Vehicle, Front Left (Example)
9
View of Vehicle, Rear Right (Example)
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch (All XC-W Models)
13
Kill Switch (All EXC Models)
13
Horn Button (All EXC Models)
14
Light Switch (All EXC Models)
14
Turn Signal Switch (All EXC Models)
14
Emergency off Switch (EXC AUS)
14
Electric Starter Button (EXC AUS)
14
Electric Starter Button (EXC EU, EXC SIX DAYS, All XC-F Models)
15
Map-Select Switch for the Basic Setting (EXC SIX DAYS)
15
Map-Select Switch for Vehicle Operation (EXC SIX DAYS)
15
Light Switch (All XC-W Models)
15
Overview of Indicator Lamps (All XC-W Models)
15
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
16
Tripmaster Switch
16
Setting Kilometers or Miles
17
Setting the Clock
17
Adjusting the Speedometer Functions
18
Querying Lap Time
18
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
19
Display Mode SPEED/LAP (Lap Time)
19
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
20
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
21
Display Mode SPEED/S2 (Stop Watch 2)
21
Opening Filler Cap
22
Closing Filler Cap
23
Idle Speed Adjusting Screw
23
Shift Lever
23
Kick Starter
24
Foot Brake Lever
24
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
25
Preparing for Use
26
Advice on First Use
26
Running-In the Engine
27
Preparing the Vehicle for Difficult Riding Conditions
27
Preparing for Rides on Dry Sand
28
Preparing for Rides on Wet Sand
28
Preparing for Rides on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
29
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks and Maintenance Work When Preparing for Use
31
Starting
31
Starting off
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Service Work (as Additional Order)
36
Tuning the Chassis
37
Checking the Basic Suspension Setting against the Rider's Weight
37
Compression Damping of Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
40
Checking Basic Setting of Fork
41
Adjusting the Compression Damping of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Adjusting the Spring Preload of the Fork
42
Handlebar Position
42
Adjusting Handlebar Position
42
Service Work on the Chassis
44
Raising the Motorcycle with the Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protection
45
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Fork Protector
46
Installing the Fork Protector
47
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
47
Removing the Lower Triple Clamp X (EXC SIX DAYS)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
48
Installing the Lower Triple Clamp (EXC SIX DAYS)
50
Checking the Steering Head Bearing Play
51
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
52
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
52
Greasing the Steering Head Bearing
52
Removing the Shock Absorber
53
Installing the Shock Absorber
53
Removing the Front Fender
53
Installing the Front Fender
53
Removing the Seat
54
Mounting the Seat
54
Removing the Air Filter Box Lid
54
Installing the Air Filter Box Lid
54
Removing the Air Filter
54
Installing the Air Filter
55
Cleaning the Air Filter and Air Filter Box
55
Removing Main Silencer
56
Installing the Main Silencer
56
Changing the Glass Fiber Yarn Filling of the Main Silencer
56
Silencer X
56
Removing the Fuel Tank
57
Installing the Fuel Tank
58
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Adjusting the Chain Tension
60
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting the Chain Guide
63
Checking the Frame
63
Checking the Swingarm
63
Checking the Throttle Cable Routing
64
Checking the Rubber Grip
64
Additionally Securing the Rubber Grip
64
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of the Hydraulic Clutch
65
Changing the Hydraulic Clutch Fluid
65
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Brakes
67
Checking Free Travel of Hand Brake Lever
67
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
67
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
67
Checking the Brake Discs
68
Checking the Front Brake Fluid Level
68
Adding Front Brake Fluid
68
Checking the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking the Free Travel of Foot Brake Lever
71
Adjusting the Basic Position of the Foot Brake Lever
71
Checking the Rear Brake Fluid Level
72
Adding Brake Fluid to the Rear Brake Circuit
72
Checking the Rear Brake Linings
73
Changing the Rear Brake Linings
74
Wheels, Tires
76
Removing the Front Wheel
76
Installing the Front Wheel
76
Removing the Rear Wheel
77
Installing the Rear Wheel
77
Checking the Tire Condition
78
Checking Tire Air Pressure
79
Checking Spoke Tension
79
Electrical System
81
Removing the Battery
81
Installing the Battery
81
Charging the Battery
81
Changing the Main Fuse
82
Changing the Fuses of Individual Power Consumers
83
Changing the Fuse of the Radiator Fan
84
Removing Headlight Mask with Headlight
85
Refitting the Headlight Mask with the Headlight
85
Changing the Headlight Bulb
85
Checking the Headlight Setting
86
Adjusting the Headlight Range
86
Changing the Speedometer Battery
86
Cooling System
88
Checking the Antifreeze and Coolant Level
88
Checking the Coolant Level
89
Draining the Coolant
89
Refilling Coolant
90
Tuning the Engine
91
Checking the Play in the Throttle Cable
91
Adjusting the Play in the Throttle Cable
91
Adjusting the Idle Speed
91
Checking the Basic Position of the Shift Lever
92
Adjusting the Basic Position of the Shift Lever
92
Setting the Engine Characteristics (EXC SIX DAYS)
92
Service Work on the Engine
94
Checking the Engine Oil Level
94
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
94
Adding Engine Oil
96
Cleaning, Care
98
Cleaning the Motorcycle
98
Checks and Maintenance Steps for Winter Operation
99
Storage
100
Preparing for Use after Storage
100
Troubleshooting
101
Blink Code
103
Technical Data - Engine
105
Capacity - Engine Oil
105
Capacity - Coolant
106
Technical Data - Engine Tightening Torques
107
Technical Data - Chassis
109
Lighting Equipment
110
Tires
110
Capacity - Fuel
110
Technical Data - Fork
111
Technical Data - Shock Absorber
112
Technical Data - Tightening Torques for Chassis
113
Substances
114
Auxiliary Substances
116
Standards
118
Index
119
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