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KD315
Kohler KD315 Manuals
Manuals and User Guides for Kohler KD315. We have
2
Kohler KD315 manuals available for free PDF download: Owner's Manual, Workshop Manual
Kohler KD315 Workshop Manual (74 pages)
water-cooled, indirect injection
Brand:
Kohler
| Category:
Engine
| Size: 3.37 MB
Table of Contents
Preface
2
Warranty Certificate
3
Limited 3 Year Kohler ® Diesel Engine Warranty
3
California Emission Control Warranty Statement
3
Your Warranty Rights And Obligations
3
Table of Contents
4
1 Trouble Shooting
7
Possible Causes And Trouble Shooting
7
2 General Remarks and Safety Information
8
Safety Regulations
8
General Safety During Operating Phases
9
Safety And Environmental Impact
9
3 Model Number and Identification
11
Manufacturer And Motor Identification Data
11
Approval Data
11
4 Technical Data
12
Characteristics Kd 225_315_350
12
Characteristics Kd 400_440
13
5 Characteristics
14
Characteristics Power, Torque And Specific Fuel Consumption Curves
14
6 Overall Dimensions
16
7 Maintenance - Recommended Oil Type - Refilling
18
Maintenance
18
Fuel
18
Recommended Oil
19
Acea Sequences
19
8 Disassembly/Reassembly
20
Disassembly And Reassembly
20
Dry Air Cleaner For Kd 315 And Kd 350
20
Dry Air Cleaner For Kd 225
20
Dry Air Cleaner For Kd 400-440
21
Prefilter For Dry Air Filter
21
Oil-Bath Air Cleaner (Optional)
22
Muffler
22
Rocker Arm Cover Breather System
22
Rocker Arm Cover - Breather Ricirculation
23
Valve/Rocker Arm Clearance (Kd 225-315-350)
23
The Engines Kd 400 And 440 Have Hydraulic Tappets, Therefore No Adjustment Is Required
23
Do Not Start The Engine For Approximately 4 Hours To Allow The Hydraulic Tappets To Settle Completely
23
Hydraulic Tappets KD 400-440
24
Tank
25
Fuel Filter Kd 225-400-440 (Version With Internal Filter)
25
Fuel Filter For Kd 225 - 315 - 350 - 400 - 440 (Version With External Filter)
25
Re-Coil Starting
26
Shroud
26
Flywheel
26
KD 225_315_350_400_440 Workshop Manual_Cod. ED0053029330_1° Ed_ Rev
26
Cylinder Head
27
Injector Projection
27
Valve, Springs
28
Valves - Disassembly
28
Valves - Oil Seal In Valve Guide
28
Valves, Characteristics
29
Valves, Guide Insertion
29
Valves, Guides And Housings
29
Dimensions And Clearance Between Guides And Valve Stems (MM)
30
Valve Seat Lapping
30
Valves Seats And Valve Seat Bores
30
Cylinder
31
Cylinder Roughness
31
Dimensions Of Pistons And Cylinders, Logo
31
Piston
31
Piston Rings, Distance Between The Tips (MM)
33
Clearance
34
Piston - Refitting
34
Piston Rings, Assembly Order
34
Piston Rings, Play Between The Slots (MM)
34
Piston Protrusion Check
35
Connecting Rod
36
Connecting Rod Alignement
36
Connecting Rod, Piston Pin
36
Crankshaft End Play
36
Drive Shaft Oil Seals
37
Drive Shaft, Connection Radius
37
Drive Shaft, Lubrication Ducts, Bore Thread On Flywheel Side And P.t.o
37
Drive Shaft, Main Journal/Crankpin Diameter, Gear Cover Bearing Inside Diameter On Timing Side
37
Availability Of Bearings
38
Crankshaft - Journal Diameter (MM)
38
Cam Height (MM)
39
Camshaft
39
Camshaft Journals And Bore
39
Dimensions Of Camshaft Journals And Bore (MM)
39
Camshaft - Antireverse System Kd 400-440
40
Camshaft Timing
40
Automatic Decompression
41
Camshaft End Play
41
Dynamic Balancer (On Request)
41
Dinamic Balancer Timing
43
Valve Timing Check
43
Timing Angles For Inspection (0.65-0.70 Valve Play)
44
Timing Angles For Operation (0.15 Valve Play)
44
Refitting Gear Cover On Timing Side
45
Speed Governor
45
Speed Governor Removal
45
9 Lubrication System
46
KD 225 - 315 - 350 Lubrication System And Breather Recirculation System
46
KD 400-440 Lubrication System And Breather Recirculation System
47
Oil Pump
48
Oil Pump - Clearance Between Rotors
48
Oil Pressure Regulation Valve
48
Internal Strainer
48
Oil Filter
49
Oil Pressure Check
49
Calibrated Pipe For Lubrication Of Hydraulic Tappets
49
Oil Pressure Curve At Idle Speed
50
Oil Pressure Curve At Full Speed
50
Fuelling/Injection Circuit For Kd 315-350-400-440
51
Fuelling/Injection Circuit For Kd 225
51
10 Fuel System
52
Fuel Filter Kd 225-315-350-400-440
52
Fuel Filter Kd 225 (Version With Internal Filter In Tank)
52
Feed Pump (Optional)
52
Fuel Pump, Drive Rod Protrusion
53
Injection Pump
53
Injection Pump Fitting In The Crankcase
53
Injection Pump Components And Disassembly
54
Injection Pump, Body, Plunger And Delivery Valve
54
Injection Pump Refitting
54
Injection Pump Non-Return Valve
55
Outlet Fitting Components For 315-350 EPA E 400-440 Engines
55
Injection Pump, Rilsan Tube Removal
55
Injection Pump, Rilsan Tube Refitting
55
Injection Pump Delivery Check On Test Bench
56
Static Injection Timing
56
Static Injection Lead Test On Flywheel
57
Injection Advance Adjustment
58
Injector
58
Leakage Time (Waste)
59
Nozzles
59
Injector Calibration
59
12V, 12A Electric Ignition Diagram
61
Alternator
61
Alternator Battery Charger Graph (12V, 12A)
61
11 Electrical System
62
24V, 9A Alternator Battery Recharging Curve
62
Voltage Regulator
62
Electric Starter Diagram With Voltage Regulator Built Into The Ignition Panel
63
Electric Ignition Layout With Motor Protection (Optional)
63
Diagram Of Electric Starter Motor Protection With Sole Self-Winding Starter - Without Battery - (Optional)
64
Testing Voltage Regulator For Proper Operation
65
Starting Motor
65
Characteristic Curves For Starting Motor Type DW (L) 12V, 1.1 KW
65
Characteristic Curves Of Bosch Starter Motor Type Dw (L) 12V, 0.9 Kw
66
Characteristic Curves Of Bosch Starter Motor Type Dw (L) 24V, 1.6 Kw
66
Ignition Switch Positions
66
Adjustments - KD 315-350
67
Idling Speed Setting In No-Load Conditions (Standard)
67
Idle Speed Adjustment, For Small Car Versions
67
Full Speed Setting In No-Load Conditions (Standard)
67
12 Settings / Adjustments
68
Adjustments - KD 225-400-440
68
No-Load Idling Adjustment (Standard)
68
No-Load Top Rate Adjustment (Standard)
68
Injection Pump Flow Rate Adjustment For Kd 225-315-350-400-440
68
Injection Pump Delivery Limiting And Torque Adapter (Standard)
68
Injection Pump Delivery Setting
69
Required Settings (The Most Common Ones)
69
14 Storage
70
Internal Engine Protection
70
Injection Systems Protection
70
External Engine Protection
70
Procedures To Be Carried Out Before Start The Engine
71
15 Torque Specifications
72
Main Torque Specifications
72
Use Of Sealant
72
Table Of Tightening Torques For Standard Screws (Coarse Thread)
73
Table Of Tightening Torques For Standard Screws (Fine Thread)
73
KD 225_315_350_400_440 Workshop Manual_Cod. ED0053029330_1° Ed_ Rev
73
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Kohler KD315 Owner's Manual (140 pages)
NONROAD DIESEL ENGINES
Brand:
Kohler
| Category:
Engine
| Size: 2.29 MB
Table of Contents
Table of Contents
2
Safety Precautions
6
Norme DI Sicurezza
8
Précautions de Sécurité
10
Sicherheitsvorkehrungen
12
Precauciones de Seguridad
14
Precauções de Segurança
16
Overview of Periodic Maintenance Operations - Indice Riassuntivo Delle
18
Indice Compendioso de las Operaciones de Manutencion
18
Indice Resumidor das Operações de Primeira Manutenção
18
Engine Identification - Identificazione Motore - Identification Moteur - Identifizierungsdaten - Identificacion del Motor - Identificação Do Motor
22
EPA Label - Identificazione EPA - Identification EPA - EPA Identifizierungsdaten - Identificacion del EPA - Identificação Do EPA
23
Preface
24
Premessa
25
Preface
26
Einleitung
27
Premisa
28
Preâmbulo
29
Specifications KD225-315-350 - Caratteristiche KD225-315-350 Caracteristiques KD225-315-350 - Characteristics KD225-315-350 Technische Daten KD225-315-350 - Caracteristicas KD225-315-350
30
Engine Dimensions KD225-315-350 - Dimensioni D'ingombro KD225-315-350 Mesures D'encombrement KD225-315-350 - Einbaumaße KD225-315-350 Dimensione Exteriores KD225-315-350 - Dimençôes Exteriores KD225-315-350
31
Specifications KD400-420-440 - Caratteristiche KD400-420-440 Caracteristiques KD400-420-440 - Characteristics KD400-420-440 Technische Daten KD400-420-440 - Caracteristicas KD400-420-440
32
Engine Dimensions KD400-420-440 - Dimensioni D'ingombro KD400-420-440 Mesures D'encombrement KD400-420-440 - Einbaumaße KD400-420-440 Dimensione Exteriores KD400-420-440- Dimençôes Exteriores KD400-420-440
33
Pre-Start Check - Prima Dell'avviamento - Avant Le Demarrage - vor dem Anlassen - Antes del Arranque - Antes Do Aviamento
35
Oil Usage - Uso Dell'olio - Emploi Huile - Olbedienung - Utilisacion Aceite- Utilização Oleo
36
SAE Classification - Classificazione SAE - Classement SAE - Klassifizierung SAE - Classificación SAE - Classificação SAE
38
International Oil Specifications - Specifiche Internazionali Per I Lubrificanti - Spécifications Internationales Pour Les Lubrifiants - Internationale Spezifikationen für Schmiermittel - Especificaciones Internacionales para Lubricantes - Especificações I
40
ACEA Regulations - Norme ACEA - Normes ACEA - Vorschriften ACEA
42
ACEA-Sequenzen Secuencias ACEA - Sequências ACEA
42
OIL Classifications (API/MIL) - SEQUENZE API/MIL - SEQUENCES API/MIL
43
Sequenzen (API/MIL) - Secuencias (API/MIL) - Sequências (API/MIL)
43
SAE Viscosity Grade - Gradazioni SAE - Viscosité SAE - SAE Viskositätsklasse - Viscosidad SAE - Gradação SAE
43
Aceite Recomendado - Óleo Recomendado
44
Oil Capacity - Capacitá Olio Motori - Capacité Huile Moteurs Ölinhalt Motoren - Capacidad Aceite Motores - Capacidade de Oleo de Motores
45
Fill Crankcase with Oil - Rifornimento Olio - Ravitaillement Huile Moteur - Nachfüllen von Motor Öl - Rellenado del Aceite Motor - Abastecuniento Do Óle Moter
46
Air Cleaner Filling - Rifornimento Olio Filtro Aria - Ravitaillement Huile Filtre À Air - Luftfilter Öl Einfüllen Suministración Aceite Filtro Aire - Reabastecimento Óleo Filtro Ar
47
Fuel Warning/Refueling- Rifornimento Combustibile - Ravitaillement Combustible - Kraftstoff Einfüllen - Suministración Combustible - Reabastecimiento Combustivel
49
Diesel Fuel
50
Recomendado
54
Refueling - Rifornimento Combustibile - Ravitaillement Combustible - Kraftstoff
56
Einfullen - Suministración Combustible - Reabastecimiento Combustivel
56
Sistema de Drenagem Do Depósito
57
Starting - Avviamento - Demarrage - Anlassen - Arranque - Aviamento
58
Recoil Starting - Avviamento con Autoavvolgente - Demarrage Par Lanceur
59
Automatique - Start mit Reservierstart Arranque con Autobobinador
59
Arranque Com Enrolador
59
Electric Starting - Avviamento Elettrico - Démarrage Électrique - Elektroanlass Arranque Eléctrico - Aviamento Electrico
60
Indicators Description - Descrizione Delle Spie
62
Descripción de Los Testigos - Descrição Dos Indicadores Luminosos
62
Post Start-Up - Dopo L'avviamento - Apres Le Demarrage - Nacj dem Anlassen - Despues del Arranque - Depois Do Aviamento
64
Break-In Period - Rodaggio - Rodage - Einlaufen - Rodaje - Rodagemt
64
Pre-Shutdown - Prima Dell'arresto - Avant L'arret - vor dem Abstellen - Antes del Paro - Antes da Parada
64
Shutdown - Arresto - Arret - Abstellen - Paro - Parada
64
Models with Single-Lever Control Stop - Arresto con Comando Monoleva - Arrêt Avec Commande Monolevier - Stop mit Einhebelsteuerung - Parada con Mando Monopalanca - Parada Com Comando de Manivela
65
Arresto con Comando Acceleratore Monoleva a Scatto Per Motori KD225-400-420-440
65
Arrêt Avec Commande D'accélérateur Monolevier Á Ressort Pour Moteurs
65
Acelerador de Alavanca Única Com Disparo para Motores KD225-400-420-440
65
Manutencion - Manuntenação
67
Horas - Após as Primeiras 50 Horas
68
Every 10 Hours Ogni 10 Ore Toutes Les 10 Heures
68
Checking Oil Level - Controllo Livello Olio - Contrôle Niveau Huile - Ölstandkontrolle - Control Nivel Aceite - Contrôle Nivel Óleo
68
Banho de Óleo
70
Ar À Seco
73
Filtro Aire a Seco - para Motores KD315-350 Com Filtro Ar À Seco
75
Filtro Aire a Seco - para Motores KD400-420-440 Com Filtro Ar À Seco
78
Standardölwanne - Sostitución Aceite Cárter - para Motores con Cárter de Aceite Estándar - Substituição Óleo Carter - para Motores de Cárter Padrão para O Óleo
82
Aumentado - Substituição Do Óleo Do Cárter para Motores Com Cárter Óleo Aumentado
86
Fuel Filter Replacement- Sostituzione Filtro Combustibile - Remplacement Filtre À Combustible - Wechsel-Brennstoffilter - Sostitución Filtro Combustible - Substituição Filtro Combustíve
87
Cleaning Fuel Tank -Pulizia Serbatoio - Nettoyage du Réservoir - Reinigung des Tanks - Limpieza del Depósito - Limpeza Do Depósito
89
Sostituzione Filtro Combustibile Per Motori Dotati DI Sistema Oil Alert
92
Auswechseln des Kraftstofffilters bei Motoren, die mit dem Oil
92
Para Motores Equipados Com Sistema Oil Alert
92
Nettoyage Ailettes Refroidissement Kuehlrippen Reinigung
93
Limpieza Aletas Refrigeración - Limpeza das Aletas de Arrefecimento
93
Registro Gioco Bilancieri Per Motori KD225-315-350
96
Ventilspiel-Einstellung für Motoren KD225-315-350
96
Reglajes Juego Balancines para Motor KD225-315-350
96
Registro Jogo Bilancins para Motores KD225-315-350
96
Einspritzdüse-Reinigung und Einstellung - Ajuste y Limpieza Inyector - Taradura E Limpeza Injetor
96
Engine Storage - Conservazione - Conservation - Erhaltung - Almacenaje - Armazenagem
97
Anomalis - Inconvenientes
106
Electrical - Circuiti - Circuits - Anlagen - Instalaciones - Circuitos
110
Recommended Batteries - Batterie Consigliate - Batteries Conseillées - Empfohlene Batterien - Baterías Rcomendadas - Baterias Recomendadas
110
Electrical System - Circuito Elettrico - Circuit Electrique - Elektrische Anlage
111
Circuito Electrico - Circuito Eléctrico
111
Fuel System - Circuito Combustibile - Circuit de Graissage - Kraftstoffanlage
112
Circuito Combustibile - Circuito Combustivel
112
Oil Alert System - Dispositivo Oil Alert - Dispositif Oil Alert - Oil-Alert-Vorrichtung - Dispositivo Oil Alert - Dispositivo Oil Alert
113
Limited 3 Year Kohler Diesel Engine Warranty
114
Garanzia Limitata DI 3 Anni, Motore Diesel Kohler
118
Garantie Limitée de 3 Ans Moteurs Diesel Kohler
122
Eingeschränkte 3-Jährige Dieselmotorgarantie von Kohler
126
Garantía Limitada de 3 Años para Motor Diesel Kohler
130
Garantia Limitada de 3 Anos Kohler para Motor a Diesel
134
Service - Assistenza - Service - Service - Asistenciapedidos - Asistência
138
Ordering Parts - Ordine Ricambi - Commandes Pieces - E-Teil Bestellungen - Pedidos de Repuestos - Pedidos Recâmbios
138
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