JLG T500J Manuals

Manuals and User Guides for JLG T500J. We have 4 JLG T500J manuals available for free PDF download: Service And Maintenance Manual, Troubleshooting Manual, Operation And Safety Manual

JLG T500J Service And Maintenance Manual (306 pages)

Brand: JLG | Category: Lifting Systems | Size: 33.41 MB

General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Table no

16
Specifications

17
- Capacities
  17
- Dimensional Data
  17
- Operating & Towing Specifications
  17
  - Electric Power Unit
    18
  - Tires
    18
  - Engine
    18
  - Battery
    18
  - Batteries (Electric Machines)
    18
- Operating Specifications
  17
- Batteries Specifications (Electric Machines)
  18
  - Lubrication
    19
    
    Hydraulic Oil
    19
  - 1.10 Component Weights
    19
  - 1.11 Pressure Settings
    19
- Electric Power Unit Specifications
  18
- Engine Battery Specifications
  18
- Engine Specifications
  18
- Tire Specifications
  18
- Mobilfluid 424 Specs
  19
  - Operator Maintenance & Lubrication Diagram
    20
  - Maintenance & Lubrication
    21
- Figure No. Title
  
  24
- Torque Chart (SAE Fasteners - Sheet 1 of 5)
  24
- Torque Chart (SAE Fasteners - Sheet 2 of 5)
  25
- Torque Chart (SAE Fasteners - Sheet 3 of 5)
  26
- Torque Chart (SAE Fasteners - Sheet 4 of 5)
  27
- Torque Chart (METRIC Fasteners - Sheet 5 of 5)
  28
General

29
- Machine Preparation, Inspection, and Maintenance
  29
- Service and Guidelines
  30
  - General
    30
  - Safety and Workmanship
    30
  - Cleanliness
    30
  - Components Removal and Installation
    30
- Inspection and Maintenance
  30
  - Component Disassembly and Reassembly
    31
  - Pressure-Fit Parts
    31
  - Bearings
    31
  - Gaskets
    31
  - Bolt Usage and Torque Application
    31
  - Hydraulic Lines and Electrical Wiring
    31
  - Hydraulic System
    31
  - Lubrication
    32
  - Battery
    32
  - Lubrication and Servicing
    32
  - Lubrication and Information
    32
    
    Hydraulic System
    32
    
    Hydraulic Oil
    32
    
    Changing Hydraulic Oil
    32
    
    Lubrication Specifications
    32
  - Cylinder Drift
    33
    
    Theory
    33
    
    Platform Drift
    33
    
    Cylinder Leakage Test
    33
    
    Cylinder Thermal Drift
    33
  - Pins and Composite Bearing Repair Guidelines
    34
  - Welding on JLG Equipment
    34
    
    Do the Following When Welding on JLG Equipment
    34
    
    Do Not Do the Following When Welding on Jlg Equipment
    34
- Maintenance Schedule
  35
Chassis & Turntable

37
- Breaking-In a New Trailer
  37
- Trailer Inspection and Service Instructions
  37
- Electric Brakes
  38
  - Brake Controller
    39
  - Brake Cleaning and Inspection
    39
  - Shoes and Linings
    39
- Hydraulic (Surge) Brakes
  39
  - Self Adjusting Mechanism
    40
  - Parking Brake
    40
  - General Maintenance
    40
- Mechanical Brake
  41
  - Brake Maintenance
    41
- Mechanical Brake Assembly
  42
  - Adjustment and Readjustment of the Overrun Braking System
    44
  - Troubleshooting
    46
- Malfunctions and Remedies
  46
- Axle and Tongue Installation with Electric Brakes (2 in Ball)
  47
- Axle and Tongue Installation with Electric Brakes (50Mm Ball)
  48
- Axle and Tongue Installation with Hydraulic Brakes (2In Ball)
  49
- Axle and Tongue Installation with Mechanical Brakes (50Mm Ball)
  50
  - Hubs, Drums, Wheel Bearings
    51
    
    Hub Removal
    51
    
    Brake Drum Inspection
    51
    
    Bearing Inspection
    51
    
    Bearing Lubrication
    51
    
    Seal Inspection and Replacement
    52
    
    Bearing Adjustment
    52
- Hub and Brake Assembly
  53
  - Tires & Wheels
    54
    
    Tire Inflation
    54
    
    Tire Wear
    54
    
    Tire Replacement
    55
    
    Wheel Replacement
    55
    
    Wheel Installation
    55
    
    Lug Nuts (Bolts)
    55
- Wheel Torque Chart - ANSI, ANSI Export, CSA, aus
  55
- Wheel Torque Chart - CE
  55
- Spare Tire (Optional)
  56
  - Hydraulic Brake Coupler
    57
    
    Troubleshooting
    57
- Surge Brake Troubleshooting
  57
  - Bleeding the Brake System
    58
  - Towing
    58
  - Backing up
    60
  - Maintenance
    60
  - Extended Storage Instructions
    60
  - Proper Towing Checklist
    60
- Hydraulic Brake Coupler with 2In Ball - Prior to SN 0030002099
  61
  - Combination Coupler
    62
    
    Bleeding the Brake System
    62
    
    General Maintenance
    62
    
    Servicing the Emergency Lever
    62
- Hydraulic Brake Coupler with Combination 2In Ball - Prior to SN 0030002099
  63
  - Coupler Assembly (SN 0030002099 to Present)
    64
    
    Engaging Manual Lockout Lever
    64
    
    Servicing the Breakaway Assembly
    64
- Hydraulic Brake Coupler with Combination 2 in Ball - SN 0030002099 through Present
  65
  - Actuator Maintenance
    66
  - Coupler Maintenance
    66
  - Hitch Coupler & Axle (CE Only)
    67
    
    Ball Coupler
    67
    
    Coupling Head Maintenance
    69
    
    Damper Maintenance
    70
    
    Hydraulic Brake Coupler (CE and CSA Spec Machines)
    71
  - 3.12 Trailer Jack
    72
    
    Installation
    72
    
    Operation
    72
    
    Maintenance
    72
    
    Assembly
    73
  - Swing Motor (Prior to S/N 0030000960)
    74
    
    Removal
    74
    
    Disassembly
    74
    
    Assembly
    75
    
    Shaft Timing Procedure
    75
    
    Installation
    76
    
    Swing Motor
    77
  - Swing Motor (SN 0030001051 to Present)
    78
    
    Removal
    78
    
    Disassembly and Inspection
    78
- Swing Drive Motor
  79
  - Assembly
    85
  - One Piece Stator Construction
    92
  - Installation
    93
  - 3.15 Swing Bearing
    94
    
    Turntable Bearing Mounting Bolt Condition Check
    94
    
    Swing Bearing
    95
    
    Wear Tolerance
    96
    
    Swing Bearing Removal
    96
    
    Swing Bearing Installation
    97
    
    Swing Bearing Torque Values
    98
    
    Swing Drive Checks
    98
- Swing Bearing Torque Sequence
  99
  - 3.16 Engine
    101
    
    Throttle & Choke Adjustment
    101
    
    Fuel Valve Lever
    101
    
    Checking RPM Level
    101
    
    Choke Actuator
    101
    
    Checking Oil Level
    102
- Engine Assembly
  103
  - 3.17 Outrigger Cylinder and Stabilizer
    104
    
    Removal
    104
    
    Installation
    105
- Outrigger Assembly
  106
  - 3.18 Outrigger Limit Switches
    107
    
    Adjustment
    107
  - 3.19 Automatic Leveling Sensing System
    107
  - Procedure for Retracting Outriggers Using Service Harness (Optional)
    107
  - 3.21 Drive & Set
    108
    
    Drive & Set Interlocks
    110
- Drive and Set - Sheet 2 of 3
  111
- Drive and Set - Sheet 3 of 3
  112
  - 3.22 Wheel Drive
    114
    
    Removal
    114
    
    Installation
    114
    
    Wheel Drive - Removal and Installation
    115
  - 3.23 Drive Motor
    116
    
    Disassembly and Inspection
    116
- Wheel Drive Motor
  117
  - Assembly
    123
  - One Piece Stator Construction
    130
  - 3.24 Drive Engage Cylinder
    132
    
    Removal
    132
    
    Installation
    132
  - Batteries (Electric Machines)
    133
    
    Quarterly Battery Maintenance
    133
- Battery and Contactor Installation (Prior to SN 0030001804) - Sheet 1 of 2
  134
- Battery and Contactor Installation (Prior to SN 0030001804)- Sheet 2 of 2
  135
- Battery Cable Routing (Prior to SN 0030001804)
  136
- Battery and Contactor Installation (SN 0030001804 to Present) - Sheet 1 of 2
  137
- Battery and Contactor Installation (SN 0030001804 to Present) - Sheet 2 of 2
  138
- Battery Cable Routing (SN 0030001804 to Present)
  139
  - Battery Charger (Prior to Sn 030000236)
    140
    
    Removal
    140
    
    Cover Removal
    140
    
    Transformer Replacement
    140
    
    Printed Circuit Board Replacement
    141
    
    Shunt Assembly Replacement
    141
    
    Interlock Relay Replacement
    141
    
    SCR Rectifier Replacement (Either Side)
    141
    
    AC Circuit Breaker Replacement
    142
    
    DC Circuit Breaker Replacement
    142
    
    Battery Charger
    144
- Battery Charger
  146
  - Battery Charger (S/N 030000199 to 030000225 & S/N 030000236 to Present)
    147
    
    Operating Instructions
    147
    
    Maintenance Instructions
    147
    
    Battery Charger Fault Codes
    147
- Battery Charger Installation
  148
Boom & Platform

149
- Platform Rotator
  149
  - Removal
    149
  - Installation
    150
- 4.2 Main Boom Powertrack
  151
  - Removal
    151
  - Installation
    151
- 4.3 Boom and Cylinder Assembly
  152
  - Removal
    152
  - Installation
    152
- 4.4 Main Boom Assembly
  153
  - Removal
    153
  - Disassembly
    154
  - Assembly
    156
  - Installation
    158
- 4.5 Main Lift Cylinder
  159
  - Removal
    159
  - Installation
    159
- 4.6 Master Cylinder
  160
  - Removal
    160
  - Installation
    160
- 4.7 Platform Level Cylinder
  161
  - Removal
    161
  - Installation
    161
- 4.8 Jib Cylinder
  162
  - Removal
    162
  - Installation
    162
- Master Cylinder
  163
  - 4.9 Boom Sensors
    164
    
    Boom Elevation Limit Switch
    164
  - 4.10 Boom Cleanliness Guidelines
    165
  - Platform Control Enable System (Trigger)
    165
  - 4.12 Side Entry Platform
    165
  - 4.13 Hydraulic Manual Descent System
    165
  - 4.14 Powertrack Maintenance
    166
    
    Remove Link
    166
    
    Install New Link
    169
    
    Replace Fixed End Brackets
    172
    
    Replace Moving End Brackets
    173
  - Lubricating O-Rings in the Hydraulic System
    175
    
    Cup and Brush
    175
    
    Dip Method
    176
    
    Spray Method
    176
    
    Brush-On Method
    176
  - Hydraulic Cylinders
    177
    
    Cylinder Locations
    177
    
    Cylinder Locations - Sheet 2 of 2
    178
    
    Disassembly
    179
    
    Platform Level Cylinder
    180
Section 5 - Basic Hydraulic Information & Hydraulic Schematics

175
- Lift Cylinder
  181
- Telescope Cylinder
  182
  - Master Cylinder
    183
  - Jib Cylinder
    184
- Torques of Locknut
  186
  - Outrigger Cylinder
    187
  - Outrigger Cylinder
    188
  - Cleaning and Inspection
    189
  - Assembly
    190
- Composite Bushing Installation
  190
- Piston Disassembly
  191
  - Brake Release Cylinder
    192
  - Brake Release Cylinder
    193
- Piston Disassembly
  194
- Piston Disassembly
  195
  - Drive Engage Cylinder
    196
  - Drive Engage Cylinder
    197
- Piston Disassembly
  198
- Composite Bushing Installation
  199
- Piston Disassembly
  200
  - Hydraulic Pump(Gear)
    201
    
    Removal
    201
    
    Installation
    201
  - Pressure Setting Procedure
    202
    
    Main Relief
    202
    
    Telescope in
    202
    
    Telescope out
    202
    
    Platform Level up
    202
    
    Platform Level down
    202
    
    Swing Right
    202
    
    Swing Left
    202
    
    Outrigger up
    202
- Hydraulic Test Ports
  203
  - Hydraulic Oil Fill at Startup
    204
  - Hydraulic Hoses
    204
  - Hydraulic Filter and Breather
    204
- Control Valve Identification
  205
- Control Valve Torque Values (Engine Powered Machines) - Sheet 1 of 2
  206
- Control Valve Torque Values (Engine Powered Machines) - Sheet 2 of 2
  207
- Control Valve Torque Values (Electric Powered Machines) - Sheet 1 of 2
  208
- Control Valve Torque Values (Electric Powered Machines) - Sheet 2 of 2
  209
- Hydraulic Schematic - Electric Machines - Sheet 2 of 2
  215
- Hydraulic Schematic - Gas Machines - Sheet 1 of 2
  216
- Hydraulic Schematic - Gas Machines - Sheet 2 of 2
  217
- Hydraulic Schematic - Drive Option (Gas) - Sheet 1 of 2
  218
- Hydraulic Schematic - Drive Option (Gas) - Sheet 2 of 2
  219
- Hydraulic Schematic - Drive Option Electric Motor - Sheet 1 of 2
  220
- Hydraulic Schematic - Drive Option Electric Motor - Sheet 2 of 2
  221
  - Hydraulic Diagram
    222
- Figure No. Title
  
  223
- Machine - Sheet 2 of 12
  223
- Chassis Circuit (Electric) - Sheet 3 of 12
  224
- Chassis Circuit (Electric) - Sheet 4 of 12
  225
- Chassis Circuit (Gas) - Sheet 5 of 12
  226
- Chassis Circuit (Gas) - Sheet 6 of 12
  227
- Boom Circuit - Sheet 7 of 12
  228
- Boom Circuit - Sheet 8 of 12
  229
- Drive and Set Circuit (Gas) - Sheet 9 of 12
  230
- Drive and Set Circuit (Gas) - Sheet 10 of 12
  231
- Drive and Set Circuit (Electric) - Sheet 11 of 12
  232
- Drive and Set Circuit (Electric) - Sheet 12 of 12
  233

JLG T500J Service And Maintenance Manual (230 pages)

Brand: JLG | Category: Lifting Systems | Size: 16.7 MB

Ageneral
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Table no

14
Section 1 - Specifications

15
- Capacities
  15
- Electric Power Unit
  15
- Electric Power Unit Specifications
  15
- Operating & Towing Specifications
  15
- Operating Specifications
  15
- Tire Specifications
  15
  - Engine
    16
    
    Battery
    16
  - Dimensional Data
    16
  - Lubrication
    16
    
    Hydraulic Oil
    16
- Tires
  15
- Battery Specifications
  16
- Mobilfluid 424 Specs
  16
  - Major Component Weights
    17
  - Pressure Settings
    17
- Component Weights
  17
  - Operator Maintenance & Lubrication
    18
- Lubrication Specifications
  18
- Figure No.
  
  21
- Torque Chart (SAE Fasteners - Sheet 1 of 7)
  21
- Torque Chart (SAE Fasteners - Sheet 2 of 7)
  22
- Torque Chart (SAE Fasteners - Sheet 3 of 7)
  23
- Torque Chart (SAE Fasteners - Sheet 4 of 7)
  24
- Torque Chart (METRIC Fasteners - Sheet 5 of 7)
  25
- Torque Chart (METRIC Fasteners - Sheet 6 of 7)
  26
- Torque Chart (METRIC Fasteners - Sheet 7 of 7)
  27
Section 2 - General

29
- Machine Preparation, Inspection, and Maintenance
  29
- Service and Guidelines
  30
  - General
    30
  - Safety and Workmanship
    30
  - Cleanliness
    30
  - Components Removal and Installation
    30
- Inspection and Maintenance
  30
  - Component Disassembly and Reassembly
    31
  - Pressure-Fit Parts
    31
  - Bearings
    31
  - Gaskets
    31
  - Bolt Usage and Torque Application
    31
  - Hydraulic Lines and Electrical Wiring
    31
  - Hydraulic System
    31
  - Lubrication
    31
  - Battery
    31
  - Lubrication and Servicing
    31
  - Lubrication and Information
    32
    
    Changing Hydraulic Oil
    32
    
    Hydraulic Oil
    32
    
    Hydraulic System
    32
    
    Lubrication Specifications
    32
  - Cylinder Drift Test
    33
    
    Cylinder Drift
    33
    
    Platform Drift
    33
  - Pins and Composite Bearing Repair Guidelines
    33
  - Welding on JLG Equipment
    34
    
    Do NOT Do the Following When Welding on JLG Equipment
    34
    
    Do the Following When Welding on JLG Equipment
    34
- Maintenance Schedule
  35
Section 3 - Chassis & Turntable

37
- Breaking-In a New Trailer
  37
- Trailer Inspection and Service Instructions
  37
- Electric Brakes
  38
  - Brake Controller
    38
  - Brake Cleaning and Inspection
    38
  - Shoes and Linings
    38
- Hydraulic (Surge) Brakes
  38
  - Self Adjusting Mechanism
    39
  - Parking Brake
    39
  - General Maintenance
    39
- Hubs, Drums, Wheel Bearings
  40
  - Hub Removal
    40
  - Brake Drum Inspection
    40
  - Bearing Inspection
    40
  - Bearing Lubrication
    41
  - Seal Inspection and Replacement
    41
  - Bearing Adjustment
    41
- Hub and Brake Assembly
  42
  - Tires & Wheels
    43
    
    Tire Inflation
    43
    
    Tire Replacement
    43
    
    Tire Wear
    43
    
    Wheel and Tire Replacement
    43
    
    Lug Nuts (Bolts)
    44
    
    Wheel Installation
    44
- Wheel Torque Chart - ANSI, ANSI Export, CSA, aus
  44
- Wheel Torque Chart - CE
  44
- Spare Tire (Optional)
  45
  - Hydraulic Brake Coupler
    46
    
    Troubleshooting
    46
- Surge Brake Troubleshooting
  46
  - Bleeding the Brake System
    47
  - Towing
    47
  - Backing up
    48
  - Maintenance
    49
  - Extended Storage Instructions
    49
  - Proper Towing Checklist
    49
  - Combination Coupler
    50
    
    Bleeding the Brake System
    50
    
    General Maintenance
    50
    
    Servicing the Emergency Lever
    50
    
    Hydraulic Brake Coupler
    51
    
    Combination Coupler
    52
  - Hitch Coupler & Axle (CE Only)
    53
    
    Ball Coupler
    53
    
    Coupling Head Maintenance
    55
    
    Damper Maintenance
    56
    
    Brake Maintenance
    57
- Brake Assembly
  58
  - Adjustment and Readjustment of the Overrun Braking System
    60
  - Troubleshooting
    62
- Malfunctions and Remedies
  62
  - Coupler Assembly (S/N 0030002099 to Present)
    63
    
    Engaging Manual Lockout Lever
    63
    
    Servicing the Breakaway Assembly
    63
- Coupler Assembly - S/N 0030002099 to Present
  64
  - Actuator Maintenance
    65
  - Coupler Maintenance
    65
  - Trailer Jack (Solid Wheels)
    66
    
    Installation
    66
    
    Maintenance
    66
    
    Operation
    66
    
    Assembly
    67
  - Swing Motor (Prior to S/N 0030000960)
    67
    
    Disassembly
    67
    
    Removal
    67
    
    Assembly
    68
    
    Shaft Timing Procedure
    69
    
    Installation
    70
- Swing Motor
  71
  - Swing Motor (S/N 0030001050 to Present)
    72
    
    Disassembly and Inspection
    72
    
    Removal
    72
- Swing Drive Motor
  73
  - Assembly
    79
  - One Piece Stator Construction
    85
  - Installation
    86
  - 3.14 Swing Bearing
    87
    
    Turntable Bearing Mounting Bolt Condition Check
    87
    
    Swing Bearing
    88
    
    Swing Bearing Removal
    89
    
    Wear Tolerance
    89
    
    Swing Bearing Installation
    90
    
    Swing Bearing Torque Values
    91
    
    Swing Drive Checks
    91
- Swing Bearing Torque Sequence
  92
- 3.15 Engine
  93
  - Throttle & Choke Adjustment
    93
  - Fuel Valve Lever
    93
  - Checking RPM Level
    93
  - Choke Actuator
    94
  - Checking Oil Level
    94
- Engine Assembly
  95
- Outrigger Cylinder and Stabilizer
  96
  - Removal
    96
  - Installation
    97
- Outrigger Assembly
  98
- 3.17 Outrigger Limit Switches
  99
  - Adjustment
    99
- Procedure for Retracting Outriggers Using Service Harness (Optional)
  99
- 3.19 Leveling, Tilt Sensor Calibration
  100
  - When Machine Is on a Firm Level Surface
    100
  - Setup When Machine Is Not on Firm Level Surface and Adjustment Procedure
    101
- 3.20 Drive & Set
  102
  - Drive & Set Interlocks
    103
- Drive and Set - Sheet 1 of 2
  104
- Drive and Set - Sheet 2 of 2
  105
- 3.21 Drive Motor
  107
  - Disassembly and Inspection
    107
  - Assembly
    110
  - Assembly
    114
  - One Piece Stator Construction
    120
- Batteries (Electric Machines)
  122
  - Quarterly Battery Maintenance
    122
- Battery Cable Routing
  125
- 3.23 Battery Charger
  126
  - Removal
    126
  - Cover Removal
    126
  - Transformer Replacement
    126
  - Printed Circuit Board Replacement
    127
  - Shunt Assembly Replacement
    127
  - Interlock Relay Replacement
    127
  - SCR Rectifier Replacement (Either Side)
    127
  - AC Circuit Breaker Replacement
    128
  - DC Circuit Breaker Replacement
    128
- Battery Charger
  129
- 3.24 Battery Charger
  131
  - Operating Instructions
    131
  - Maintenance Instructions
    131
  - Battery Charger Fault Codes
    131
- Battery Charger Fault Codes (Delta-Q)
  131
Section 4 - Boom & Platform

133
- Boom and Cylinder Assembly
  133
  - Removal
    133
  - Installation
    133
- Main Boom
  134
  - Removal
    134
  - Disassembly
    134
  - Assembly
    136
  - Installation
    138
- Master Cylinder
  139
  - Removal
    139
  - Installation
    139
- Slave Cylinder
  140
  - Removal
    140
  - Installation
    140
- Boom and Cylinders Assembly
  141
  - Boom Sensors
    142
    
    Boom Elevation Limit Switch
    142
Section 5 - Hydraulics

143
- Lubricating O-Rings in the Hydraulic System
  143
  - Cup and Brush
    143
  - Dip Method
    144
  - Spray Method
    144
  - Brush-On Method
    144
- Cylinder Repair
  145
  - Disassembly
    145
  - Inspection
    145
- Level Cylinder
  146
- Lift Cylinder
  147
- Master Cylinder
  148
- Outrigger Cylinder
  149
- Telescope Cylinder
  150
  - Assembly
    151
  - Testing
    151
  - 5.3 Pressure Setting Procedure
    152
    
    Main Relief
    152
    
    Platform Level down
    152
    
    Platform Level up
    152
    
    Swing Left
    152
    
    Swing Right
    152
    
    Telescope in
    152
    
    Telescope out
    152
- Hydraulic Test Ports
  153
  - Outrigger up
    154
  - Hydraulic Oil Fill at Startup
    154
  - Hydraulic Hoses
    154
  - Hydraulic Filter and Breather
    154
- Control Valve Torque Values - Sheet 1 of 2
  155
- Control Valve Torque Values - Sheet 2 of 2
  156
- Hydraulic Diagram
  160

JLG T500J Troubleshooting Manual (225 pages)

Brand: JLG | Category: Boom Lifts | Size: 10.77 MB

JLG T500J Operation And Safety Manual (132 pages)

Brand: JLG | Category: Boom Lifts | Size: 4.37 MB

Table of Contents
7
Section - Paragraph, Subject Page Section - Paragraph, Subject Page

11
Section 1. Safety

13
- General
  13
  - Operator Training and Knowledge
    13
- Towing Regulations
  14
- Before Operating the Lift
  14
  - Workplace Inspection
    14
  - Machine Inspection
    14
- Operation
  15
  - General
    15
  - Trip and Fall Hazards
    16
  - Electrocution Hazards
    17
  - Tipping Hazards
    19
  - Crushing and Collision Hazards
    20
- Lifting, and Hauling
  21
- Towing Hazards
  21
- Additional Hazards / Safety
  21
Section 2. User Responsibilities, Machine Preparation, and Inspection

23
- 2.1 Personnel Training
  23
  - Operator Training
    23
  - Training Supervision
    23
  - Operator Responsibility
    23
- 2.2 Preparation, Inspection, and Maintenance
  24
- Inspection and Maintenance Table
  25
  - Pre-Start Inspection
    26
  - JLG Lift
    26
  - Function Check
    27
- Basic Nomenclature
  28
- Daily Walk-Around Inspection - Sheet 1 of 3
  30
- Daily Walk-Around Inspection - Sheet 2 of 3
  31
  - General
    32
- Daily Walk-Around Inspection - Sheet 3 of 3
  32
Section 3 - Towing

33
- General Towing Information
  33
- Coupler
  33
- Tow Vehicle and Hitch Information
  33
  - Towing Hitch
    33
- Coupling and Uncoupling the Trailer
  33
  - Before Coupling the Trailer to Tow Vehicle
    33
  - Tongue Height
    34
  - Coupler and Ball
    34
  - Tongue Jack
    34
  - Coupling the Trailer to the Hitch
    35
  - Uncoupling the Trailer from the Hitch
    35
  - Rigging Safety Chains (if Equipped)
    36
  - Testing Breakaway Brake
    36
  - Connect the Electrical Cables
    38
Section - Paragraph, Subject

39
- Engaging Manual Lockout Lever
  39
- Trailer Maneuvering
  39
- Towing Guidelines
  39
- Pre-Tow Inspection
  41
- Pre-Tow Inspection - Sheet 1 of 2
  42
- Pre-Tow Inspection - Sheet 2 of 2
  43
Section 4 - Machine Controls and Indicators

45
- General
  45
- Controls and Indicators
  45
  - Ground Control Station
    46
- Ground Control Station
  47
  - Platform Station
    49
- Platform Control Console - Standard Machine
  51
- Platform Control Console W/Drive & Set Option
  52
Section 5 - Machine Operation

55
- Description
  55
- Boom Operating Characteristics and Limitations
  55
  - Capacities
    55
  - Stability
    55
- Position of Least Forward Stability (T350)
  56
- Position of Least Forward Stability (T500J)
  58
  - Engine Operation (if Equipped)
    60
    
    Starting Procedure
    60
    
    Shutdown Procedure
    60
    
    Fuel Valve Lever
    61
  - Outriggers
    61
    
    From the Ground Console
    61
    
    From the Platform Console (Drive & Set Only)
    62
- Platform
  62
  - Platform Level Adjustment
    62
  - Platform Rotation (if Equipped)
    62
- Boom
  62
  - Swinging the Boom
    63
  - Raising and Lowering the Boom
    63
  - Telescoping the Boom
    63
- Jib Lift
  64
- User Fault Codes
  64
- Battery Charging
  66
- Generator Plug Location
  67
  - Battery Charger Fault Codes
    68
- Platform Removal & Installation
  69
- Material Hook Installation
  70
- Material Hook Operating Precautions
  71
- Accessory Tray
  72
- Panel Tray
  72
- Panel Tray
  73
- Drive & Set
  74
  - To Set up the Machine for Drive & Set Operation
    74
- Grade and Sideslope
  76
  - To Prepare the Machine for Towing after Drive & Set
    77
  - Operation
    77
  - Shut down and Park
    80
  - Tie down
    81
- Lifting and Tie down Chart Prior to S/N 0030000864
  82
- Lifting and Tie down Chart S/N 0030000864 to
  83
- Present
  83
- Decal Location - ANSI (Sheet 1 of 2)
  84
- Decal Location - ANSI (Sheet 2 of 2)
  85
- Decal Legend (ANSI)
  86
- Decal Location - CE & Australia (Sheet 1 of 2)
  88
- Decal Location - CE & Australia (Sheet 2 of 2)
  89
- Decal Legend - CE & Australia
  90
- Decal Location - Country Specs (Sheet 1 of 2)
  92
- Decal Location - Country Specs (Sheet 2 of 2)
  93
- Decal Legend - Country Specs
  94

JLG Categories

Boom Lifts Lifting Systems Scissor Lifts Construction Equipment Forklifts

More JLG Manuals

JLG T500J Manuals

JLG T500J Service And Maintenance Manual (306 pages)

Table of Contents

Table no

Specifications

Figure No. Title

General

Chassis & Turntable

Boom & Platform

Section 5 - Basic Hydraulic Information & Hydraulic Schematics

Figure No. Title

JLG T500J Service And Maintenance Manual (230 pages)

Table of Contents

Table no

Section 1 - Specifications

Figure No.

Section 2 - General

Section 3 - Chassis & Turntable

Section 4 - Boom & Platform

Section 5 - Hydraulics

JLG T500J Troubleshooting Manual (225 pages)

Table of Contents

Safety

Table of Contents

JLG T500J Operation And Safety Manual (132 pages)

Table of Contents

Section - Paragraph, Subject Page Section - Paragraph, Subject Page

Section 1. Safety

Section 2. User Responsibilities, Machine Preparation, and Inspection

Section 3 - Towing

Section - Paragraph, Subject

Section 4 - Machine Controls and Indicators

Section 5 - Machine Operation

Related Products

JLG Categories