Honda Magna VF750CD Manuals

Manuals and User Guides for Honda Magna VF750CD. We have 2 Honda Magna VF750CD manuals available for free PDF download: Service Manual

Honda Magna VF750CD Service Manual (224 pages)

Honda Magna VF750C(D) Motorcycles Service manual

Brand: Honda | Category: Motorcycle | Size: 9.38 MB

Introduction
1
Contents
1
How to Use the Manual
2
Finding the Information
2
Note on the Explanation Method of this Manual
2
Symbols
3
General Information Contents
4
General Safety
4
Model Identification
6
Specifications
7
Torque Values
15
Tools
18
Cable and Harness Routing
23
Emission Control System
30
Source of Emissions
30
Crankcase Emission Control System
30
Exhaust Emission Control System (Pulse Secondary Air Injection System)
31
Evaporative Emission Control System
32
Noise Emission Control System
32
Emission Control Information Labels
33
Vehicle Emission Control Information Update Label
33
Vacuum Hose Routing Diagram Label
33
Frame/Body Panels/Exhaust System Contents
34
Frame/Body Panels/Exhaust System Service Information
34
Frame/Body Panels/Exhaust System Troubleshooting
34
Seat Removal/Installation
35
Fuel Tank Removal/Installation
35
Side Cover Removal/Installation
36
Front Side Cover Removal/Installation
36
Exhaust System Removal/Installation
37
Rear Exhaust Pipe Protector Installation
39
Exhaust Pipe/Muffler Mounting Fasteners Tightening
39
Rear Fender Removal/Installation
40
Requisite Service
40
Upper Fairing Removal/Installation (VF750CD)
41
Windscreen Replacement
42
Maintenance Contents
43
Maintenance Service Information
43
Service Access Guide
44
Maintenance Schedule
46
Air Cleaner
47
Valve Clearance Inspection
47
Valve Clearance Adjustment
48
Drive Chain Replacement
50
Headlight Aim
52
Lubrication System Contents
53
Lubrication System Service Information
53
Lubrication System Troubleshooting
53
Lubrication System Diagram
54
Oil Pump Removal/Installation
55
Oil Pump Disassembly/Assembly
56
Fuel System Contents
57
Fuel System Service Information
57
Fuel System Troubleshooting
58
Air Cleaner Housing Removal/Installation
59
Carburetor Removal/Installation
60
Carburetor Separation
62
Carburetor Disassembly/Assembly
64
Carburetor Combination
66
Jet Needle Holder Removal/Installation
68
Carburetor Body Cleaning
68
Carburetor Tube Routing
69
Carburetor Synchronization
70
Pilot Screw Adjustment
72
Idle Drop Procedure
72
High Altitude Adjustment
73
Evaporative Emission Canister Removal/Installation
74
Pulse Secondary Air Injection Control Valve Removal/Installation
74
Front and Rear Cylinder
74
Cooling System Contents
75
Cooling System Service Information
75
Cooling System Troubleshooting
75
System Flow Pattern
76
Coolant Draining
77
Thermostat Removal/Installation
78
Radiator Removal/Installation
79
Radiator Disassembly/Assembly
80
Water Pump Removal/Installation
81
Engine Removal/Installation Contents
82
Engine Service Information
82
Engine Mounting Bolt Tightening Procedure
85
Cylinder Head/Valves Contents
86
Cylinder Head/Valves Service Information
86
Cylinder Head/Valves Troubleshooting
86
Camshaft Removal
87
Cylinder Head Removal/Installation
89
Cyulinder Head Disassembly/Assembly
91
Camshaft Installation
93
When both Front and Rear Cylinder Camshaft Were Removed
95
When the Rear Cylinder Camshaft Only was Removed
98
When the Front Cylinder Camshaft Only was Removed
100
Valve Cotter Removal/Installation
102
Cylinder Head Bolt Installation
102
Clutch System Contents
103
Clutch System Service Information
103
Clutch System Troubleshooting
103
Right Crankcase Cover Removal/Installation
104
Clutch Removal
106
Clutch Installation
108
Clutch Center Lock Nut
110
Clutch Outer Installation
110
Gearshift Linkage Contents
111
Gearshift Linkage Service Information
111
Gearshift Linkage Troubleshooting
111
Drive Sprocket Cover Removal/Installation
112
Gearshift Linkage Removal/Installation
114
Crankshaft/Piston/Transmission Contents
116
Crankshaft/Piston/Transmission Service Information
116
Crankshaft/Piston/Transmission Troubleshooting
116
Crankcase Separation
117
Crankshaft/Connecting Rod Removal/Installation
119
Piston Disassembly/Assembly
121
Transmission Removal/Installation
123
Mainshaft Disassembly/Assembly
125
Countershaft Disassembly/Assembly
127
Crankcase Combination
129
Crankshaft Bearing Replacement
131
Main Journal Bearing Selection
131
Main Journal Bearing Selection Table
131
Connecting Rod Bearing Selection
132
Connecting Rod Bearing Selection Table
132
Connecting Rod Selection
133
Liquid Sealant Application
133
Crankcase Bolt Location
133
Front Wheel/Suspension/Steering Contents
135
Front Wheel/Suspension/Steering Service Information
135
Front Wheel/Suspension/Steering Troubleshooting
135
Handlebar Removal/Installation
136
Front Wheel Removal/Installation
138
Front Wheel Disassembly/Assembly
139
Fork Removal/Installation
140
Fork Disassembly
142
Fork Assembly
144
Steering Stem Removal/Installation
146
Handlebar Lower Holder Nut Tightening Procedure
148
Rear Wheel/Suspension Contents
149
Rear Wheel/Suspension Service Information
149
Rear Wheel/Suspension Troubleshooting
149
Rear Wheel Removal/Installation
150
Rear Wheel Disassembly/Assembly
152
Shock Absorber Removal/Installation
154
Shock Absorber Disassembly/Assembly
155
Spring, Upper Seat Removal/Installation
156
Swingarm Removal/Installation
158
Frame Pivot Adjusting Bolt Adjustment
159
Swingarm Disassembly/Assembly
160
Swingarm Pivot Bearing Replacement
161
Brake System Contents
162
Brake System Service Information
162
Brake System Troubleshooting
162
Front Brake Pad Replacement
163
Front Brake Caliper Removal/Installation
164
Front Brake Caliper Disassembly/Assembly
165
Front Master Cylinder Removal/Installation
166
Front Master Cylinder Disassembly/Assembly
167
Front Brake Panel Disassembly/Assembly
168
Brake Pedal Removal/Installation
169
Charging System/Alternator Contents
170
Charging System/Alternator Service Information
170
System Location
171
Charging System/Alternator Troubleshooting
172
Battery Removal/Installation
174
Charging System Inspection
175
Leakage Test
175
Regulated Voltage/Ampere Inspection
175
Regulator/Rectifier System Inspection
176
Unit Inspection
177
Regulator/Rectifier Removal/Installation
177
Alternator
178
Alternator Removal/Installation
179
Ignition System Contents
181
Ignition System Service Information
181
Ignition System Location
182
Ignition System Troubleshooting
183
Ignition System Inspection
188
Ignition Coil Inspection
188
Ignition Pulse Generator Inspection
189
Ignition Coil Removal/Installation
189
Ignition Control Module (ICM) Removal/Installation
190
Ignition Pulse Generator Removal/Installation
191
Ignition Timing
192
Electric Starter/Starter Clutch Contents
193
Electric Starter/Starter Clutch Service Information
193
Electric Starter/Starter Clutch System Location
194
Electric Starter/Starter Clutch Troubleshooting
195
Starter Motor Removal/Installation
199
Starter Motor Disassembly/Assembly
200
Starter Clutch Removal/Installation
202
Starter Clutch Disassembly/Assembly
204
Lights/Meters/Switches Contents
205
Lights/Meters/Switches Service Information
205
Lights/Meters/Switches System Location
206
Lights/Meters/Switches Troubleshooting
207
Coolant Temperature Indicator Remains off
208
Bulb Replacement
209
Headlight Bulb
209
Tail/Brake Light Bulb
209
Turn Signal Bulb
209
Headlight Removal/Installation
210
Combination Meter Removal/Installation
211
Combination Meter Disassembly/Assembly
212
Ignition Switch Replacement
213
Side Stand Switch Inspection
213
Side Stand Switch Removal/Installation
213
Wiring Diagram
216
Technical Feature
217
CT Bolt
217
Application List
217
Troubleshooting Contents
218
Engine Does Not Start or Is Hard to Start
218
Engine Lacks Power
219
Poor Performance at Low and Idle Speeds
220
Poor Performance at High Speed
221
Poor Handling
221
Index
222

Honda Magna VF750CD Service Manual (306 pages)

1994-2003

Brand: Honda | Category: Motorcycle | Size: 13.75 MB

1 General Information

8
- General Safety
  8
  - Coolant
    9
  - Nitrogen Pressure
    9
- Model Identification
  10
- Specifications
  11
  - Cylinder Head
    14
  - Front Suspension
    17
- Torque Values
  19
- Lubrication & Seal Points
  24
- Cable & Harness Routing
  27
  - Emission Control System
    34
- Emission Control Information Labels (U.S.A Only)
  37
- Frame/Body Panels/Exhaust System
  38
  - Service Information
    38
- Maintenance
  48
  - Maintenance Schedule
    51
  - Valve Clearance
    52
- Lubrication System
  58
5. Fuel System

62
- Fuel System
  62
  - Carburetor Synchronization
    62
- Troubleshooting
  63
- Air Cleaner Housing Removal/Installation
  64
- Carburetor Removal/Installation
  65
- Carburetor Separation
  67
- Carburetor Disassembly I Assembly
  69
- Installation (California Type Only)
  73
  - Pilot Screw Adjustment
    77
6. Coo L I N G System

80
- Cooling System
  80
- Troubleshooting
  80
- System Flow Pattern
  81
- Coolant Draining
  83
- Thermostat Removal/Installation
  83
- Radiator Removal/Installation
  84
- Radiator Disassembly I Assembly
  85
- Water Pump Removal/Installation
  86
- Engine Removal/Installation
  88
- Cylinder Head/Valves
  92
  - Camshaft Removal
    92
  - Camshaft Installation
    92
- Clutch System
  110
- Gearshift Linkage
  118
- Crankshaft/Piston/Transmission
  124
  - Crankcase Combination
    124
  - Crankcase Separation
    124
- Front Wheel/Suspension/Steering
  144
  - Fork Assembly
    144
- Rear Wheel/Suspension
  158
- Brake System
  170
- Charging System/ Alternator
  178
  - Charging System Inspection
    178
  - System Inspection
    184
1 6. I G N Ition System

190
- Troubleshooting
  192
- Ignition System
  196
- Ignition Coil Inspection
  197
- Ignition System Inspection
  197
- Ignition Coil Removal/Installation
  198
- Ignition Pulse Generator Inspection
  198
- Ignition Control Module (ICM) Removal/Installation 1 6- 1
  199
- Removal/Installation
  199
- Ignition Liming
  201
- Electric Starter/Starter Clutch
  202
- Lights/Meters/Switches
  214
  - Bulb Replacement
    214
  - Headlight Bulb
    218
- 19. Wirin G Dia G Ra M
  224
- Technical Feature
  226
- Troubleshooting
  228
  - Poor Performance at High Speed
    231
  - Air Cleaner
    232
- Index
  233
23. Appendix: Part Numbers

234
- Part Numbers
  234
- Table of Contents
  234
- Bikini Cowl
  239
- Carburetor Components
  245
- Carburetor Side Cover
  246
- Caution Label
  247
- Cylinder Head Cover
  251
- Evaporation Canister
  252
- Front Brake Caliper
  254
- Front Brake Master Cylinder
  255
- Front Cylinder Head
  256
- Front Fender
  257
- Front Fork
  258
- Front Wheel
  259
- Fuel Tank
  260
- Gasket Kit a
  261
- Gasket Kit B
  261
- Gearshift Drum
  262
- Handle Switch Cables
  263
- Oil Pump
  271
- Pulse Generator
  273
- Rear Brake Panel
  275
- Rear Cylinder Head
  276
- Rear Fender
  277
- Rear Shock Absorber
  278
- Rear Wheel
  279
- Side Cover
  282
- Starting Motor
  286
- Steering Stem
  287
- Swingarm @ Drive Chain
  289
- Turn Signal
  293
- Water Pipe
  294
- Water Pump
  295
- Wire Harness
  296
- Alternator Cover Gasket
  299
- Appendix: Gasket Diagrams
  299
- Cam Chain Tensioner Gaskets
  300
- Oil Pan Gasket
  301
- Right Crankcase Cover Gasket
  302
- Shift Cover Gasket
  303
- Sprocket Cover Gasket
  304

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Honda Magna VF750CD Manuals

Honda Magna VF750CD Service Manual (224 pages)

Table of Contents

Honda Magna VF750CD Service Manual (306 pages)

Table of Contents

Introduction

1 General Information

5. Fuel System

6. Coo L I N G System

1 6. I G N Ition System

23. Appendix: Part Numbers

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