Hobart 100D20P5 Manuals

Manuals and User Guides for Hobart 100D20P5. We have 1 Hobart 100D20P5 manual available for free PDF download: Operation And Maintenance Manual With Illustrated Parts List

Hobart 100D20P5 Operation And Maintenance Manual With Illustrated Parts List (216 pages)

ENGINE DRIVEN GENERATOR SETS

Brand: Hobart | Category: Portable Generator | Size: 48.29 MB

Table of Contents
11
Subject Chapter/Section Page
12
Section 1. Description
17
General
17
Special Features
21
Fifth Wheel Trailer Mounting
21
Protective Monitor
21
Pull-Out Trays
21
Voltage Regulator
21
Test Circuitry
21
Electric Governor
21
28-V DC Output
21
Optional Equipment
21
Quick Start Kit
21
Engine, Generator and Controls Assembly
22
Basic Engine
22
Engine Manufacturer's Equipment
22
Twelve Volt Electrical System
22
Fuel Strainer and Fuel Filter. 1-1
22
Full-Flow Oil Filter. 1-1
22
Automatic Shutdown System
22
Speed Limiting Governor. 1-1
22
Hobart Engine Equipment
22
Electric Governor System
22
Air Cleaner
24
Exhaust System
24
Generator
25
Generator Control Tray (See Figure 8)
26
With Current Limiting (Fig. 14)
37
Power Module Panel Assembly
38
Current Transformers
38
Overload Module
39
Rectifier
39
Test Box
40
Theory of Operation
40
Section 2. Preparation for Use, Storage, or Shipping
43
Preparation for Use
43
General
43
Inspection/Check
43
Installing Output Cables
44
Three-Phase, AC Output Cable Assembly Installation
44
28-V DC Output Cable Installation
45
Preparation for Storage
45
General
45
Temporary Storage
45
Long Time Storage (over 30 Days)
46
Preparation for Shipment
46
Section 3. Operation
47
General
47
Operating the Generator Set
47
Normal Engine Starting Procedures
47
Cold Weather Engine Starting Procedures
52
Preparation for Power Delivery
52
Power Delivery (Automatic Voltage Control)
53
Preparation for Power Delivery
54
Power Delivery (Manual Voltage Control)
54
Discontinue Power Delivery
54
Stopping the Engine
54
Test Box Operation
54
Section 1. Maintenance
57
General
57
Inspection
57
Lubrication
57
Generator Controls
57
Trailer
57
Engine
61
Lubrication Schedule
61
Oil Specification
61
Oil Viscosity
61
Change Engine Oil
61
Change Oil Filter Element
63
Starter
63
Air Cleaner Service
64
Cartridge Removal (See Fig. 5)
64
Cartridge Installation (See Fig. 5)
64
Engine Fuel
64
Quality
64
Generator Maintenance
64
Cleaning
65
Adjustment
65
Drive Belts
65
Fan Belts
65
Check Belt Tension
65
Adjusting Alternator Belt Tension
66
Belt Replacement
66
Service Helps
66
Control Box Trays
66
Tray Removal
66
Section 2-2. Inspection / Check
69
General
69
Engine
69
Fuel (See Fig. 1 for Time Schedules)
69
Lubrication
69
V-Belts
69
Exhaust System
69
Electrical System (12-V DC)
69
Fuses
69
Wiring and Connections
72
Electrical System (115-V AC)
72
Indicating Lights
72
Protective Modules
72
Wiring Connections
72
Inspection of 28.5-V DC Output
72
Section 3. Adjustment/Test
73
General
73
Generator Set Test
73
Operational Test Procedures
79
Generator Set Adjustment
83
Generator Adjustment
83
Generator Control Adjustments
83
Adjust Manual Voltage Control, Variable Resistor. 2-3
83
Adjust 400-Hz Voltage Regulator
83
Basic Engine Adjustments
88
Exhaust Valve Adjustment
88
Exhaust Valve Bridge Adjustment
88
Fuel Injector Timing Adjustment
88
Idle Speed, Speed Limiting, and Overspeed Adjustments
88
Alternator and Fan Belt Adjustment
88
Electric Governor System Adjustment
89
Actuator Linkage Adjustment
89
Magnetic Pickup Adjustment
91
Governor Control Unit Adjustment
92
Magnetic Pickup Signal
92

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Hobart 100D20P5 Operation And Maintenance Manual With Illustrated Parts List (216 pages)

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