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CHAMPION 10,000
Hobart CHAMPION 10,000 Manuals
Manuals and User Guides for Hobart CHAMPION 10,000. We have
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Hobart CHAMPION 10,000 manuals available for free PDF download: Owner's Manual, Specifications
Hobart CHAMPION 10,000 Owner's Manual (69 pages)
Stick (SMAW) Welding, Engine Driven Welding Generator
Brand:
Hobart
| Category:
Welding System
| Size: 5.52 MB
Table of Contents
Table of Contents
3
Safety Precautions
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
8
EMF Information
8
Symbol Definitions
13
Weld, Power and Engine Specifications
13
Dimensions, Weights and Operating Angles
14
Auxiliary Power Curve
14
Engine Prestart Checks (Onan-Powered Units)
15
Engine Prestart Checks (Kohler-Powered Units)
15
Activating the Dry Charge Battery
16
Fuel Consumption
17
Duty Cycle
17
Installation
18
Volt-Ampere Curves
18
Installing Welding Generator
18
Connecting the Battery
19
Installing Exhaust Pipe
19
Connecting to Weld Output Terminals
20
Selecting Weld Cable Sizes
20
Amperage Selection Table for Stick (SMAW) Electrodes
21
Operating the Welding Generator
22
Front Panel Controls
22
Operating Auxiliary Equipment
23
Standard Receptacles
23
Optional Auxiliary Power Receptacles
24
Wiring Optional 240 Volt Plug
24
Maintenance (Onan-Powered Units)
25
Maintenance Label (Onan-Powered Units)
25
Routine Maintenance (Onan-Powered Units)
26
Servicing Air Cleaner (Onan-Powered Units)
27
Overload Protection (Onan-Powered Units)
28
Servicing Optional Spark Arrestor (Onan-Powered Units)
28
Changing Engine Oil, Oil Filter and Fuel Filter
29
Adjusting Engine Speed (Onan-Powered Units)
30
Maintenance Label (Kohler-Powered Units)
31
Routine Maintenance (Kohler-Powered Units)
32
Servicing Air Cleaner (Kohler-Powered Units)
33
Overload Protection (Kohler-Powered Units)
34
Servicing Optional Spark Arrestor (Kohler-Powered Units)
34
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
35
Adjusting Engine Speed (Kohler-Powered Units)
36
Troubleshooting
37
Electrical Diagrams
39
Circuit Diagram for Welding Generator (Onan-Powered Units)
39
Circuit Diagram for Welding Generator (Kohler-Powered Units)
40
Auxiliary Power Guidelines
41
Selecting Equipment
41
Grounding Generator to Truck or Trailer Frame
41
Grounding When Supplying Building Systems
42
How Much Power Does Equipment Require?
42
Approximate Power Requirements for Industrial Motors
43
Approximate Power Requirements for Farm/Home Equipment
43
Approximate Power Requirements for Contractor Equipment
44
Power Required to Start Motor
45
How Much Power Can Generator Supply?
45
Typical Connections to Supply Standby Power
46
Selecting Extension Cord
47
Stick Welding (Smaw) Guidelines
48
Stick Welding Procedure
48
Electrode and Amperage Selection Chart
49
Striking an Arc - Scratch Start Technique
49
Striking an Arc - Tapping Technique
49
Positioning Electrode Holder
50
Poor Weld Bead Characteristics
50
Good Weld Bead Characteristics
50
Conditions that Affect Weld Bead Shape
51
Electrode Movement During Welding
51
Butt Joints
52
Lap Joint
52
Tee Joint
52
Weld Test
53
Troubleshooting - Porosity
53
Troubleshooting - Excessive Spatter
53
Troubleshooting - Incomplete Fusion
54
Troubleshooting - Lack of Penetration
54
Troubleshooting - Excessive Penetration
54
Troubleshooting - Burn-Through
55
Troubleshooting - Waviness of Bead
55
Troubleshooting - Distortion
55
Parts List
56
Main Assembly (Onan Engine Shown)
56
Panel, Front W/Components
58
Generator
60
Features
61
Specifications
61
Engine Specifications
61
Control Panel
62
Performance Data
62
Mounting Specifications
62
Options
63
Accessories
63
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Hobart CHAMPION 10,000 Owner's Manual (64 pages)
Stick (SMAW) Welding, Engine Driven Welding Generator
Brand:
Hobart
| Category:
Welding System
| Size: 2.07 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
8
EMF Information
8
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Engine Hazards
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 - Definitions
13
Section 4 - Specifications
13
Weld, Power, and Engine Specifications
13
Symbol Definitions
13
Dimensions, Weights, and Operating Angles
14
Generator Power Curve
14
Fuel Consumption (All Models)
15
Duty Cycle
15
Volt-Ampere Curves
16
Section 5 - Installation
17
Installing Welding Generator
17
Engine Prestart Checks (Onan-Powered Units)
18
Engine Prestart Checks (Kohler-Powered Units)
18
Activating the Dry Charge Battery (if Applicable)
19
Connecting the Battery
20
Installing Exhaust Pipe
20
Connecting to Weld Output Terminals
21
Selecting Weld Cable Sizes
21
Amperage Selection Table for Stick (SMAW) Electrodes
22
Section 6 - Operating the Welding Generator
23
Front Panel Controls
23
Section 7 - Operating Auxiliary Equipment
24
Standard Receptacles
24
Optional Generator Power Receptacles
25
Wiring Optional 240 Volt Plug
25
Section 8 - Maintenance (Onan-Powered Units)
26
Maintenance Label (Onan-Powered Units)
26
Routine Maintenance (Onan-Powered Units)
27
Servicing Air Cleaner (Onan-Powered Units)
28
Overload Protection (Onan-Powered Units)
29
Servicing Optional Spark Arrestor (Onan-Powered Units)
29
Changing Engine Oil, Oil Filter, and Fuel Filter (Onan-Powered Units)
30
Adjusting Engine Speed (Onan-Powered Units)
31
Section 9 - Maintenance - (Kohler-Powered Units)
32
Maintenance Label (Kohler-Powered Units)
32
Routine Maintenance (Kohler-Powered Units)
33
Servicing Air Cleaner (Kohler-Powered Units)
34
Overload Protection (Kohler-Powered Units)
35
Servicing Optional Spark Arrestor (Kohler-Powered Units)
35
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
36
Adjusting Engine Speed (Kohler-Powered Units)
37
Section 10 - Troubleshooting
38
Section 11 - Electrical Diagram
40
Section 12 - Generator Power Guidelines
41
Grounding Generator to Truck or Trailer Frame
41
Grounding When Supplying Building Systems
42
Section 13 - Stick Welding (Smaw) Guidelines
48
Stick Welding Procedure
48
Electrode and Amperage Selection Chart
49
Positioning Electrode Holder
50
Poor Weld Bead Characteristics
50
Good Weld Bead Characteristics
50
Conditions that Affect Weld Bead Shape
51
Electrode Movement During Welding
51
Butt Joints
52
Lap Joint
52
Tee Joint
52
Weld Test
53
Troubleshooting – Incomplete Fusion
54
Troubleshooting – Lack of Penetration
54
Troubleshooting – Burn-Through
55
Troubleshooting – Waviness of Bead
55
Section 14 - Parts List
56
Options and Accessories
64
Hobart CHAMPION 10,000 Specifications (4 pages)
All-in-One 10,000-Watt AC Generator and DC Welder 211801
Brand:
Hobart
| Category:
Welding System
| Size: 0.64 MB
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