Hobart 140GT17P5 Manuals

Manuals and User Guides for Hobart 140GT17P5. We have 1 Hobart 140GT17P5 manual available for free PDF download: Operation And Maintenance Manual With Illustrated Parts List

Hobart 140GT17P5 Operation And Maintenance Manual With Illustrated Parts List

Hobart 140GT17P5 Operation And Maintenance Manual With Illustrated Parts List (186 pages)

6906 series ENGINE-DRIVEN GENERATOR SET

Brand: Hobart | Category: Portable Generator | Size: 29.7 MB

Table of Contents

Illustrated Parts List
1
Table of Contents
7
Subject Chapter/Section Page
8
Customer Service
15
Chapter 1. Description/Operation

19
- Section 1. Description
  19
  - General
    19
  - Orientation
    19
  - Special Features
    19
  - A.protective Monitor
    19
  - B.voltage Regulator
    19
- July
  19
- Sept
  20
  - Dual Outputs
    21
  - Electric Governor
    21
  - Hinged Front Panel on Generator Control Box
    21
    
    Identification
    23
  - Truck 1-1
    23
    
    Optional Equipment
    24
  - Trailer
    24
  - Transformer-Rectifier
    24
  - Quick Start Kit
    24
    
    Canopy
    24
    
    Engine, Generator, and Controls Assembly
    24
  - Basic Engine
    24
  - Engine Manufacturer's Equipment
    25
  - Hobart Engine Equipment
    25
    
    (A) Magnetic Pickup
    25
    
    (B) Control Unit 1-1
    25
    
    (C) Actuator
    25
  - Generator
    29
- Control Box Assembly
  29
  - Generator Control Box Front Panel Components
    30
    
    (A) Generator Output Monitors (Meters)
    30
    
    (B) Meter and Line Switches
    30
    
    (C) Indicating Lights
    30
    
    (D) Load Contactor Circuit Breaker
    30
    
    (E) Protective System Circuit Breaker
    31
    
    (A) Sensing Modules
    32
    
    (B) Memory and Time Delay Module
    32
    
    Generator Control Box Interior Components (Figure 7)
    32
    
    (C) Plug-Interlock Relays
    33
    
    (D) Test-Bank Switches
    33
    
    (E) Resistor
    33
    
    (F) Fuse-Interlock Relay
    33
    
    (G) Auxiliary Underfrequency Relay
    34
    
    (J) Excitation-Deenergization Relay
    34
    
    (K) Voltage Regulator
    34
    
    Engine and Generator Controls
    36
    
    Engine Control Panel (See Fig. 9)
    36
    
    Engine Instruments
    36
    
    Power Module Panel Assembly
    38
    
    Current Transformers
    39
    
    Load Contactor
    39
    
    Rectifiers
    39
    
    Overload Module
    40
    
    Terminal Boards
    40
    
    Preparation for Use
    43
    
    Use, Storage, or Shipping
    43
  - General
    43
- Inspection/Check
  43
  - (A) Fuel
    43
  - (B) Engine Coolant
    43
  - (C) Engine Lubricating Oil
    43
- Installing Output Cables
  44
  - Preparation for Storage
    45
- General
  45
- Temporary Storage
  45
- Long Time Storage (over 30 Days)
  45
- Section 3. Operation
  47
  - General
    47
  - Operating the Generator Set
    47
  - Pre-Start Inspection
    47
  - Normal Engine Starting Procedures
    47
  - Cold Weather Engine Starting Procedures
    50
  - Preparation for Power Delivery (Normal Automatic Voltage Control)
    51
  - Power Delivery
    51
    
    No. 1 Output Circuit
    51
    
    No. 2 Output Circuit
    52
  - Discontinue Power Delivery
    52
  - Stopping the Engine
    52
    
    Transformer-Rectifier Operation
    52
  - Direct Current Power Delivery
    52
  - Simultaneous 28.5-V DC and 115-V AC Power Delivery
    53
    
    Trailer Operation (Optional)
    54
  - Towing
    54
  - Parking
    54
Chapter 2. Service

55
- Section 1. Maintenance
  55
  - General
    55
  - Inspection
    55
  - Lubrication
    55
  - Generator
    55
  - Generator Controls
    55
  - Engine
    55
    
    Changing Engine Oil
    56
    
    Changing Engine Oil Filter
    56
    
    Lubrication Schedule
    56
    
    Oil Specification
    56
    
    Oil Viscosity
    56
  - Starter
    56
    
    Air Cleaner Service
    57
  - Cartridge Removal (See Fig. 2)
    57
  - Cartridge Installation (See Fig. 2)
    58
    
    Engine Fuel
    58
  - Quality
    58
  - Fuel Filter
    58
    
    Engine Cooling System
    59
- General
  59
- Radiator Cap
  59
  - Removal
    59
  - Installation
    59
- Warm Weather Operation
  59
  - Preparing the Coolant Solution
    60
  - Installing the Antifreeze Solution
    60
- Draining the Cooling System
  60
- Cleaning the Cooling System
  61
- Cleaning the Radiator Core
  61
- Filling the Cooling System
  61
  - Generator Maintenance
    62
- Cleaning
  62
- Adjustment
  62
  - Drive Belts
    62
- Checking Belt Tension
  62
- Belt Adjustment
  62
  - Trailer and Truck Maintenance
    63
- General
  63
- Cleaniness
  63
- Grease Application
  63
- Lubrication Chart
  63
- Checking Wheel Bearings
  66
- Adjusting Wheel Bearings
  66
  - Battery Service
    66
- General
  66
- Battery Location and Accessibility
  66
- Battery Care
  66
- Liquid Level
  66
- Cleaning the Battery
  67
  - Testing the Battery
    67
    
    Service Helps
    68
- Wiring
  68
- Generator Exciter
  68
- Section 2. Inspection/Check
  69
  - General
    69
  - Engine
    69
- Fuel (See Fig. 1 for Time Schedules)
  69
- Lubrication
  69
- Coolant
  69
- V-Belts
  69
- Exhaust System
  69
  - Electrical System (12-V DC)
    71
  - Lights
    71
  - Circuit Breakers
    71
  - Wiring and Connections
    71
    
    Electrical System (115-V AC)
    72
  - Monitoring Instruments
    72
  - Indicating Lights
    72
  - Protective Modules
    72
  - Wiring and Connections
    72
    
    Trailer and Truck
    73
- Section 3. Adjustment/Test
  75
  - General
    75
  - Generator Set Test
    75
  - Pre-Operational Test Procedures
    75
  - Operational Test Procedures
    75
    
    Generator Set Adjustment
    82
  - Generator Adjustment
    82
  - Generator Control Adjustments
    82
  - Basic Engine Adjustments
    83
  - Engine Accessories Adjustment
    83
  - Electric Governor System Adjustment
    83
    
    Actuator Linkage Adjustment
    83
    
    Magnetic Pickup Adjustment
    85
    
    Governor Control Unit Adjustment
    86
    
    Diode Test
    88
    
    Generator and Exciter Test
    88
Chapter 3. Troubleshooting

89
- Section 1. Troubleshooting
  89
  - Procedures
    89
  - General
    89
  - Troubleshooting Chart
    89
- Sept
  89
  - Equipment for Troubleshooting
    90
  - Safety
    90
  - Parts Replacement
    90
  - Test Values
    90
  - General
    115
    
    Explanation of Parts List
    115
    
    Explanation of Parts List Arrangement
    121
    
    Symbols and Abbreviations
    121

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