Gree UMatch UMAT18HP230V1AC Installation Manual

Gree UMatch UMAT18HP230V1AC Installation Manual

Ceiling cassette
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CEILING CASSETTE

INSTALLATION MANUAL

Models:
Indoor Unit
UMAT18HP230V1AC
UMAT24HP230V1AC
UMAT30HP230V1AC
UMAT36HP230V1AC
UMAT42HP230V1AC
UMAT48HP230V1AC
Outdoor Unit
UMAT18HP230V1AO
UMAT24HP230V1AO
UMAT30HP230V1AO
UMAT36HP230V1AO
UMAT42HP230V1AO
UMAT48HP230V1AO

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Table of Contents
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Summary of Contents for Gree UMatch UMAT18HP230V1AC

  • Page 1: Installation Manual

    CEILING CASSETTE INSTALLATION MANUAL Models: Indoor Unit Outdoor Unit UMAT18HP230V1AC UMAT18HP230V1AO UMAT24HP230V1AC UMAT24HP230V1AO UMAT30HP230V1AC UMAT30HP230V1AO UMAT36HP230V1AC UMAT36HP230V1AO UMAT42HP230V1AC UMAT42HP230V1AO UMAT48HP230V1AC UMAT48HP230V1AO...
  • Page 2: Table Of Contents

    Thank you for choosing a Ceiling Cassette Ductless Heat Pump System for your customer. Please read this installation manual carefully before installing and starting up the Ceiling Cassette Ductless System.Take a moment to fill out the product and installation form on the back cover. Retain both the manual and installation record for future reference.
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS Please read the following before installation. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This mark indicates procedures which, if improperly performed, W RNING might lead to the death or serious injury of the user.
  • Page 4: Nomenclature

    NOMENCLATURE Indoor unit Example: UM T18HP230V1 C Outdoor unit Example: UM T18HP230V1 O UMAT 18 HP 230V 1 A O Series Designation Product Type S - System UMAT – U-Match Series O - Outdoor Units H - Indoor High Wall Cooling Capacity D - Indoor Duct 18 - 18,000 BtuH...
  • Page 5: System Requirements

    SYSTEM REQUIREMENTS PIPE SIZE in (mm) REFRIGERANT LINE LENGTHS ft (m) Unit Size Liquid Suction/Gas Min Line Max. Pre-Charge Max Line Max Elevation (BtuH) Line Line Length Line Length Length (ID over OD) 18,000 1/4 (6) 1/2 (12) 10 (3) 25(7.5) 66 (20) 49 (15)
  • Page 6: Suggested Tools

    SUGGESTED TOOLS • Standard Wrench • Adjustable/Crescent Wrench • Torque Wrench • Hex Keys or Allen Wrenches • Drill & Drill Bits • Hole Saw • Pipe Cutter • Screw drivers (Phillips & Flat blade) • Manifold and Gauges • Level •...
  • Page 7: System Parts

    SYSTEM PARTS Indoor unit Air outlet Air inlet Part Name 1. Indoor Power Supply 2. Drain Pipe 3. Communication Cable 4. Decorative Discharge Air Grille (sold separately) 5. Refrigeration Pipes 6. Wired Tether Controller (sold separately) 7. Remote Controller 8. Service Cover 9.
  • Page 8: Standard Parts

    STANDARD PARTS Indoor Unit Accessories Name Appearance Usage Drain Hose Connects with field supplied drain pipe Screw with Washer Secures the hook on the cabinet of the unit Washer Used together with the hanger bolt for installing the unit Installation Template Used for ceiling drilling Gasket Mounting Board Prevents gasket from...
  • Page 9: Installation Site Instructions

    INSTALLATION SITE INSTRUCTIONS Indoor Unit W RNING The unit must be installed in a location which can withstand four times the weight of the unit. Inadequate support may result in serious property damage and injuries. Select a site that allows for the following: Ensure the installation complies with the installation minimum dimensions and meets the •...
  • Page 10: Installation Site Instructions

    INSTALLATION SITE INSTRUCTIONS Outdoor Unit Select a site that allows the following: W RNING The unit should be installed level on a pad that can support twice the weight of the unit. If the outdoor unit will be exposed to strong winds, it must be adequately secured. C UTION Do not install the unit at a location where the distance exceeds the maximum pipe length indicated in the table.The maximum length of the connection pipe is listed in the System Requirements section.
  • Page 11: Indoor Unit Dimensions

    INDOOR UNIT DIMENSIONS 18K Indoor Unit Dimensions INDOOR UNIT DIMENSIONS in (mm) Model 26-3/8 23-1/2 23-1/4 22-5/8 5-3/4 9-1/2 26-1/8 9-1/4 22-5/8 19-7/8 UMAT18HP230V1AC (670) (597) (591) (575) (146) (241) (664) (235) (575) (505) 24K-42K Indoor Unit Dimensions INDOOR UNIT DIMENSIONS in (mm) Model 37-3/8 32-3/4...
  • Page 12 INDOOR UNIT DIMENSIONS 48K Indoor Unit Dimensions INDOOR UNIT DIMENSIONS in (mm) Model 35-7/8 33-1/8 6-3/4 11-3/8 UMAT48HP230V1AC (1041) (911) (841) (787) (171) (289) Laying Out Indoor Location • Locate the factory supplied installation template included in carton. • Use the template to make an opening in the ceiling for the ceiling cassette main body. •...
  • Page 13: Indoor Unit Installation

    INDOOR UNIT INSTALLATION Indoor Unit Hanger Mounting Depending on the type of ceiling, attach the threaded hanger bolts securely to the support stud. Before lifting the indoor unit to the installation location, insert the upper nuts, flat washers (with insulation), flat washers (without insulation), lower nuts and double locking nuts on the threaded hanger bolts.
  • Page 14: Outdoor Unit Installation

    OUTDOOR UNIT INSTALLATION W RNING The unit should be located with the unit support feet firmly on the equipment pad. If the outdoor unit is exposed to wind, it must be properly secured. OUTDOOR UNIT DIMENSIONS in (mm) Model 37-5/8 15-5/8 27-1/2 14-1/8...
  • Page 15: Piping Installation

    PIPING INSTALLATION Refrigerant Piping Drill Hole in Wall Indoor Outdoor 1. Locate and mark proper location for the wall hole. Wall Hole Sleeve 2. Cut the 2 3/4” wall hole with a 5° to 10° Seal Hole downward slant to the outdoors. 3.
  • Page 16 PIPING INSTALLATION Indoor Unit Pipe Connections 1. Feed refrigerant pipes, drain hose and communication cable assembly through wall hole from outdoor to the Ceiling Cassette. 2. Pull the piping assembly to the indoor unit. Carefully bend refrigerant pipes to meet indoor unit connection ports.
  • Page 17 PIPING INSTALLATION Outdoor Unit Pipe Connections 1. Remove service valve cover (if provided) to access the service valves and refrigerant ports. Service Service Valve Cover 2. Carefully bend and adjust length of refrigerant pipes Valve Cover to meet outdoor unit service valve connections Gas pipe with proper tools to avoid kinks.
  • Page 18: Piping Installation

    PIPING INSTALLATION Indoor Condensate Drain Piping W RNING Observe all local sanitary codes when installing condensate drains. It is recommended to install the condensate drain system with hard polyvinyl chloride (PVC) pipe and matching connectors. Use piping of the same diameter as the unit connection, or of the same diameter of the raising section.
  • Page 19: Power & Wiring

    POWER AND WIRING INSTALLATION W RNING 1. Before obtaining access to terminals, all electrical supply circuits must be disconnected. 2. Always use an independent circuit and provide an independent circuit breaker to supply power to the system. 3. Use a circuit breaker with adequate capacity to meet the requirements of the total system. 4.
  • Page 20: Power And Wiring Installation

    POWER AND WIRING INSTALLATION Electric Wiring Between Indoor Unit and Outdoor Unit Typical Wiring Diagram Wired Controller X1 X1 X X 2 2 H1 H1 Single-phase units H2 H2 (18K~48K) Power: Power: Indoor Unit Electrical Wiring Locate and remove the electrical box cover to access wire terminals. Power supply Electric terminal board...
  • Page 21: Power & Wiring

    POWER AND WIRING INSTALLATION Tether Controller Wiring (optional) Use a minimum 18-2 AWG wire (field supplied) to connect Tether Controller to the indoor unit. Route wire from Tether Controller into electrical box. Locate wire terminals H1 and H2. Connect Tether Controller wires to H1 and H2. Verify wires are secure, not loose and no external force on wires affects the connections at the terminals.
  • Page 22: Controller Installation And Setup

    CONTROLLER INSTALLATION AND SETUP (Optional) The following is a brief overview of the Wired Tether Controller installation. See Owner's Manual for more detailed instructions for setup and operation. Preparation for Installation Select a proper location on the wall for mounting the Tether Controller. Install switch box, if required by code.The maximum wire length between indoor and Tether Controller is 30-ft.
  • Page 23: Ceiling Cassette Panel Display

    CONTROLLER INSTALLATION AND SETUP (Optional) Setting Double Indoor Room Sensors This series of Ceiling Cassette has two indoor room sensors, if an optional wired Tether Controller is installed. One is located at the air intake of the Ceiling Cassette and the other is located inside the Tether Controller.The user can select one from the two indoor room sensors on the basis of their own preference.
  • Page 24: Fresh Air Intake

    FRESH AIR INTAKE Connecting Fresh Air Duct The indoor ceiling cassettes have a fresh air intake port for ventilation. A booster fan and duct (field supplied) must be used to feed outdoor air to the indoor unit. Determine the duct diameter, length and booster fan size based on the required airflow. See table below for duct and hole sizes: Duct Diameter Unit Size...
  • Page 25: Decorative Grille Installation

    DECORATIVE GRILLE INSTALLATION Mounting Decorative Grille Ceiling Cassette Refrigerant main body pipes 1. Carefully unpack decorative grille and align the Hook & latch decorative grille to the Ceiling Cassette main body. 2. Temporarily attach the decorative grille to the Hook & latch ceiling cassette main body at two (2) corner points.
  • Page 26: Testing And Inspection

    TESTING AND INSPECTION Pipe Testing Gauge manifold Pressure gauge (low-pressure) Pressure gauge (hi-pressure) Switch (low-pressure) Switch (hi-pressure) Connection pipe (to indoor unit) Connection pipe Low pressure gauge Liquid valve High pressure gauge Gauge manifold kit Gas valve Service pipe VAC valve Hose Service port Hose...
  • Page 27 TESTING AND INSPECTION Vacuum Procedure Important: Use a quality Micron Gauge to measure and validate the proper system vacuum level achieved. Do not rely on the scale of a“bourbon tube”type gauge set to validate the depth and quality of the vacuum. 1.
  • Page 28 TESTING AND INSPECTION Start-up Checklist Turn on main power to indoor and outdoor units. • Verify the system is not displaying an error code on the indoor unit display. Point the Remote Controller at the Ceiling Cassette and Press the On button. •...
  • Page 29 TESTING AND INSPECTION Start-up Checklist (Con’t) Test the Drain Piping. The Ceiling Cassette contains a condensate pump and float switch.Test the condensate disposal system by the following: 1. Remove grille and frame from the unit and find the drainage port. 2.
  • Page 30: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE/SOLUTION System does not restart. Cause: The system has a built-in three-minute delay to prevent short and/or rapid cycling of the compressor. Solution: Wait three minutes for the protection delay to expire. Indoor unit emits unpleasant odor Cause: Typically unpleasant odors are the result of mold or mildew forming on when started the coil surfaces or the air filter.
  • Page 31 TROUBLESHOOTING PROBLEM CAUSE/SOLUTION Water leakage from the Cause: It is normal for the outdoor unit to generate condensate water in the outdoor unit. reverse cycle heating and defrost mode. Solution: This is normal. No action is required. Cause: While it is normal for the system to generate condensate water in cooling Water leaking from the indoor mode, it is designed to drain this water via a condensate drain system to a safe location.
  • Page 32: Diagnostic Codes

    DIAGNOSTIC CODES The U-Match System has on board diagnostics.The indoor unit and Tether Controller will display error codes.The following is a summary of the codes with explanation: Error Codes Error Malfunction Origin of Description Code Name Malfunction If outdoor unit detects the high pressure switch is cut off for 3-sec successively, high pressure protection will occur.All the loads (except the 4-way valve in heating mode) will be switched off.
  • Page 33: Error Codes

    DIAGNOSTIC CODES Error Codes Error Malfunction Origin of Description Code Name Malfunction If indoor unit detects the condensate overflow switch warning for Condensate 8-sec successively, the system will enter condensate overflow Overflow Overflow protection.The unit will shut off and will not recover automatically. Switch Protection Switch unit off and then switch it on to eliminate this malfunction.
  • Page 34: Diagnostic Codes

    DIAGNOSTIC CODES Error Codes Error Malfunction Origin of Description Malfunction Code Name Outdoor If the memory chip of outdoor drive circuit board fails, the unit will Drive not start.The unit will not recover automatically. If thermo junction Outdoor Drive Memory Chip Board cannot be eliminated after switching off the unit and then energizing Malfunction...
  • Page 35 UNIT INFORMATION Outdoor Unit: Model No. Serial No. Indoor Unit: Model No. Serial No. INSTALLATION INFORMATION Date Installed: DEALERSHIP/INSTALLER INFORMATION Company Name: Address: Phone Number: Technician Name: Gree Electric Appliances, Inc ©2015 Cat No: UMATCH-CAS-2OM Version 0.0...

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