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EMPIRE
EMPIRE
Comfort Systems
The Heritage Cast Iron Stoves
WARNING
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
If the information in these instructions are not fol-
lowed exactly, a fire or explosion may result caus-
ing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
INSTALLATION INSTRUCTIONS
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
AND
OWNER'S MANUAL
CAST IRON
DIRECT VENT STOVE
DVP20CC(30,70)(B,F,M)(N,P)-1
DVP30CC(30,70)(B,F,M,S,W)(N,P)-1
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional in-
formation consult a qualified installer, service agency,
or the gas supplier.
MODELS:
GAS-FIRED
WARNING
Page 1
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Table of Contents
Troubleshooting
Related Manuals for Empire Comfort Systems DVP20CC
Summary of Contents for Empire Comfort Systems DVP20CC
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Page 1: Cast Iron
INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER'S MANUAL Comfort Systems The Heritage Cast Iron Stoves CAST IRON DIRECT VENT STOVE MODELS: DVP20CC(30,70)(B,F,M)(N,P)-1 DVP30CC(30,70)(B,F,M,S,W)(N,P)-1 GAS-FIRED WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. -
Page 2: Table Of Contents
CASTING PARTS LIST ........................ 42 CASTING PARTS VIEW ......................43 ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS ..........44 CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC .......45-47 CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC .......48-50 WARRANTY ..........................51 APPLIANCE SERVICE HISTORY ..................52-53 QUICK REFERENCE GUIDE ....................54-55... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • This appliance must be installed on a flat, solid, • Adequate accessibility clearances for servicing continuous surface (e.g. -
Page 4: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and col- orless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. -
Page 5: Requirements For Massachusetts
REqUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed 3. SIGNAGE. A metal or plastic identification plate shall be per- in every dwelling, building or structure used in whole or in part for manently mounted to the exterior of the building at a minimum residential purposes, including those owned or operated by the height of eight feet above grade directly in line with the exhaust Commonwealth and where the side wall exhaust vent termination vent terminal for the horizontally vented gas fueled heating ap- is less than seven feet above finished grade in the area of the vent- pliance or equipment. The sign shall read, in print size no less ing, including but not limited to decks and porches, the following than one-half inch in size, “GAS VENT DIRECTLY BELOW. requirements shall be satisfied: KEEP CLEAR oF ALL oBSTRUCTIonS”. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At 4. INSPECTION. The state or local gas inspector of the side wall the time of installation of the side wall horizontal vented gas fu- horizontally vented gas fueled equipment shall not approve the eled equipment, the installing plumber or gasfitter shall observe installation unless, upon inspection, the inspector observes that a hard wired carbon monoxide detector with an alarm and carbon monoxide detectors and signage installed in accordance... -
Page 6: Introduction
INTRODUCTION Instructions to Installer The installation must conform with local codes or, in the absence of 1. Installer must leave instruction manual with owner after local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA installation. 54* Natural Gas and Propane Installation Code, or CSA B149.1 in 2. Installer must have owner fill out and mail warranty card supplied Canada.*Available from the American National Standards Institute, with the stove. -
Page 7: Specifications
10.0" W.C. / 2.490 kPa Height 24-1/8" 27-3/4" Width 21-1/2" 28-1/16" Depth 16-1/2" 18" Venting Accessories (Special Vent Kits - Simpson Duravent Can be purchased from Empire Comfort Systems Inc.) DVKHP Horizontal Vent Kit for DVP30CCLP Only (46DVA-24B, 46DVA-09B, 46DVA-08AB, 46DVA-DC, (requires SD46DVAE45B) 46DVA-WT, 46DVA-HC, 46DVA-E90B) DVK45LP Horizontal Direct-Vent 45-Deg kit for DVP20CC LP Only (SD46DVAE45B, SD09261TB (adaptor 4x6 to 5x8), SD58DVADC, SD58DVAWT, SD58DVAHSCH) DVK45NAT Horizontal Direct-Vent 45-Deg kit for DVP20CC Nat Only (SD46DVAE45B, SD46DVA12B, SD- 46DVADC, SD46DVAWT, SD46DVAHC) -
Page 8: Gas Supply
GAS SUPPLY Installing a New Main Gas Cock Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ Each appliance should have its own manual gas cock. CGA-B149 (.1 or .2) installation code. A manual main gas cock should be located in the vicinity of the unit. Recommended Gas Pipe Diameter Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation. Schedule 40 Pipe Tubing, Type L Compounds used on threaded joints of gas piping shall be resistant Inside Diameter Outside Diameter Pipe Length to the action of liquefied petroleum gases. The gas lines must be Nat. L.P. Nat. L.P. checked for leaks by the installer. This should be done with a soap 0-10 feet 1/2” 3/8” 1/2”... -
Page 9: Clearances
CLEARANCES In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper opera- tion. Locating and Venting the Direct Vent Stove Clearances: When facing the front of the direct vent stove the minimum clearances to combustible construction (material) are the following: Top of appliance (ceiling) 36" (914.4 mm) Rear Wall... -
Page 10: Clearances
CLEARANCES (cont.) Special Vent Systems The following vent systems are acceptable for use with the DVP(20,30)CC stoves: Simpson Duravent® GS 4" - 6 5/8" American Metal® 4" - 6 5/8" Selkirk Direct-Temp® 4" - 6 5/8" Security Secure Vent® 4" - 6 5/8" ICC Inc. Excel 4" - 6 5/8" American Metal®, Selkirk Direct-Temp®, Security Secure Vent®, and ICC Inc. Excel CAN NOT be used in side wall horizontal vent installations in the state of Massachusetts. -
Page 11: Venting Stove
VENTING STOVE SPECIAL VENTING NOTES: Co-Linear to Co-Axial Connection DVP20CC NAT -can be vented horizontally with kit DVK45NAT A Co-Axial to Co-Linear appliance connector is approved for maximum 18". installation in vertical venting applications. One can be purchased DVP20CC LP - can be vented horizontally with kit DVK45LP through Empire Comfort Systems or Simpson Dealer (part number maximum 18". - Page 12 VENTING STOVE (cont.) Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the termination. Using this dimension on the Venting Graph, locate the point it intersects with the slanted graph line, or the right edge of the graph. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Adjust the indicated maximum dimension for additional elbows if necessary. 4. Position the unit so that maximum horizontal run is not exceeded. Venting Requirements Minimum vertical rise from appliance outlet before any elbows = 12 inches (305mm) for DVP20CC(LP,NAT) and DVP30CCNAT and 24 inches (610 mm) for DVP30CCLP. Maximum vertical rise from appliance outlet = 40 feet (12.19 m). Maximum vertical rise and horizontal run is a combined total of 25 feet (7.62 m). Maximum elbows = two 90°, for the second elbow subtract 5 feet from a horizontal run. "A" Dimension DVP20CC 24" (610mm) DVP30CC 27" (686mm)
- Page 13 SPECIAL NOTE: For each 45 degree elbow installed in the horizontal EXAMPLE A: run, the length of the horizontal run MUST be reduced by 18 inches If the vertical rise from the appliance outlet is 21 feet, the horizontal (457.2 mm). This does not apply if the 45 degree elbows are installed run to the outer wall flange of the vent termination must not exceed on the vertical rise of the vent system. 4 feet with one 90° elbow. Example: According to the chart the maximum horizontal run is 12 EXAMPLE B: feet and if two 45 degree elbows are required in the horizontal run If the vertical rise from the appliance outlet is 14 feet, the horizontal it must be reduced to 9 feet. run to the outer wall flange of the vent termination must not exceed The maximum number of 45 degree elbows permitted per side 11 feet with one 90° elbow. wall installation is two. These elbows can be installed in either the vertical rise or horizontal run. Figure 9a - DVP20CC Figure 9b - DVP30CC 30794-4-0513 Page 13...
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Page 14: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 10 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible between the combustion air intake and the flue gas exhaust, certain materials is one inch (25 mm) on, bottom and sides and three inches limitations as to vent configurations apply and must be strictly (51 mm) on top. adhered to. Important! When vent termination exits through foundation less The graph showing the relationship between vertical and horizontal than 20" below siding outcrop, the vent pipe must flush up with the side wall venting will help to determine the various vent lengths siding. 46-DVA-HC termination cap must also be used. -
Page 15: Vent Clearances
VENT CLEARANCES Figure 11 A = *Clearance above grade, veranda, porch, deck or balcony J = Clearance to non-mechanical air supply inlet to building [*12 inches (304.8 mm) minimum] or the combustion air inlet to any other appliance [*12 inches (304.8 mm) minimum for appliances ≤ 100,000 Btuh B = Clearance to window or door that may be opened [*9 inches (30 kW) (228.6 mm) minimum for appliances < 50,000 Btuh (14.6 kW) 36 inches (914.4 mm) minimum for appliances > 100,000 Btuh (30 kW)]... -
Page 16: Vent System Identification
VENT SYSTEM IDENTIFICATION Installing Vent Components Begin the vent system installation by installing the first Simpson Duravent component on the top of the appliance with a 45° elbow and rotate the vent elbow to the desired position then add horizontal and vertical pipe lengths and then a horizontal or vertical termination kit. Elbows can be added where necessary. See Pages 11 through 15 for venting requirements. Simpson Duravent vent system components lock into place by sliding the concentric pipe section with four equally spaced interior beads onto the appliance collar or previously installed component PART NAME "A" "B" "C" end with four equally spaced indented sections. When the internal 6" PIPE 6" (152 mm) 1 1/2" (38 mm) 4 1/2" (114 mm) beads of each starting 6 5/8 inch outer pipe line up, rotate pipe... -
Page 17: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around 6 5/8 inch diameter pipe and nailed in place to framing members. There MUST BE a 2 inch clearance to combustibles above 6-5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6-5/8 inch to combustibles on all horizontal pipe sections and elbows. Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 6 5/8 inch vent pipe and secured with nails or screws to structural framing members. Figure 15 Vertical runs of this system which pass through ceilings require the use of one ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the appliance and vent system, if necessary, to accommodate ceiling joists and/or obstructions. -
Page 18: Horizontal Termination
FRAMING AND FINISHING (continued) Figure 17 Figure 18 HORIZONTAL TERMINATION Attach and secure the termination to the last section of horizontal venting by sliding cap over the last section of horizontal venting to ensure proper location. Note: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING Termination cap must be positioned so that the arrow is pointing up. Using the termination cap in the center of the square hole, attach the termination cap with the four wood screws provided. Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to that exterior wall. -
Page 19: Vertical Termination
VERTICAL TERMINATION Vertical Terminations Note that for steep roof pitches, the vent height must be increased. Locate and mark the center point of the venting pipe. Using a nail In high wind conditions, nearby trees, adjoining roof lines, steep on the underside of the roof and drive this nail through this center pitched roofs, and other similar factors can result in poor draft, or point. Make the outline of the roof hole around this center point. down-drafting. In these cases, increasing the vent height may solve Note: Size of the roof hole dimensions depend on the pitch of this problem. the roof. There must be a 1 inch clearance (25 mm) to the vertical When terminating the vent cap near an exterior wall or overhang, pipe sections. This clearance is to all combustible material. maintain minimum clearances as shown in Figure 20. Cover the opening of the vent pipe and cut and frame the roof hole. General Maintenance Use framing lumber the same size as the roof rafters and install the Conduct an inspection of the venting system semi-annually. frame securely. Flashing anchored to frame must withstand high Recommended areas to inspect are as follows: winds. The storm collar is placed over this joint to make a watertight 1. Check areas of the venting system which are exposed to seal. Non-hardening sealant should be used to completely seal this the elements for corrosion. These will appear as rust spots flashing installation. -
Page 20: Vertical Termination
VERTICAL TERMINATION (continued) Installing Support Brackets Note: When installing this vent system in a chase, it is always good A horizontal pipe support MUST BE used for each 3 feet of horizontal building practice to insulate the chase as you would the outside run. The pipe supports should be placed around 6 5/8 inch diameter walls of your home. This is especially important for cold climate pipe and nailed in place to framing members. There MUST BE a 2 installations. Upon completion of building your chase framing, inch clearance to combustibles above 6 5/8 inch diameter pipe and install the vent system by following the instructions in this manual. -
Page 21: Log Identification
LOG IDENTIFICATION Part Number Log Photo (Front Views) Description DVP20CC DVP30CC REAR LOG 29790 29795 RIGHT LOG 29792 29797 LEFT LOG 29791 29796 (DVP20CC shown) TOP BRANCH 29793 TOP BRANCH 29798 30794-4-0513 Page 21... -
Page 22: Log & Ember Placement
LoG & EMBER PLACEMEnT 1. Place the Rear Log onto the pins on the Log Support Shelf. 2. Place the Right Log onto the two right pins on the burner. 3. Place the Left Log onto the two left pins on the burner. 4a. For DVP20CC Logsets: Place the Top Branch on the pin on the Rear Log with the "fork" resting on the Left and Right Logs. 4b. For DVP30CC Logsets: Place the Top Branch on the Pins on the Rear Log and Left Log. 5. Place ember material on front burner ports as shown in Figure 25. Figure 24 Figure 25 - Log Placement - Top View (DVP20CC Shown) Figure 26 - Log Placement - Front View (DVP20CC Shown) Page 22 30794-4-0513... -
Page 23: Operating Instructions
OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning instructions at all times. Lower the door assembly to view the gas pilot. The pilot remains ON even when the main burner is OFF. controls for the stove. When you ignite the pilot, the thermopile produces millivolts (electrical Initial Lighting current) which energizes the magnet in the gas valve. After 30 Upon completing the gas line or turning the gas valve on after it seconds to 1 minute time period you can release the gas control has been in the “OFF” position, a small amount of air will be in the... -
Page 24: Main Burner Flame Characteristics
MAIN BURNER FLAME CHARACTERISTICS Figure 29 shows a correct main burner flame pattern. Figure 30 Cleaning the Log Set and Firebox shows an incorrect main burner flame pattern. Do NOT handle these logs with your bare hands. Always wear gloves to prevent skin irritation. During the annual inspection and If main burner flame pattern is incorrect, as shown in Figure 28: maintenance appointment, the service person should clean dust, lint, • See Troubleshooting, page 28 for Millivolt models and pages and any light accumulation from the logs and the firebox area. An 32-34 for IP models. extra-soft brush should be used on the logs as they are extremely Cleaning and Maintenance / Main Burner fragile; a vacuum cleaner may be used on the firebox. If at any time the logs cannot be removed or installed without forcing, the cause WARNING must be found. The logs must never be forced. -
Page 25: Wiring
WIRING DVP(20,30)CC ON/OFF/REMOTE Switch 1. Connect one wire from the 750 millivolt wall thermostat and one DVP(20,30)CC is equipped with an ON/OFF/REMOTE switch which wire from appropriate accessory to the GREEN, stripped and is located on the wire channel located on the top, left side of the bare wire from the ON/OFF/REMOTE wire harness. stove. A wire harness is attached to the ON/OFF/REMOTE switch. 2. Connect one wire from the 750 millivolt wall thermostat and one The red, black and green (wires) female push-ons attach to the ON/ wire from appropriate accessory to the RED, stripped and bare OFF/REMOTE switch. At the opposite end of the wire harness, the wire from the ON/OFF/REMOTE wire harness. black and green (wires) female push-ons attach to the gas valve. Note: When the appliance is in the MANUAL mode and the An additional green wire and the red wire, which are stripped and batteries fail in the FRBC or if the electric (120 volt) fails in the bare, will attach to the 750 millivolt wall thermostat accessory, or, FREC, and immediate heat is desired, turn the ON/OFF/REMOTE to one of the other accessories that can be purchased for use with switch on wire channel from the REMOTE position to the ON... -
Page 26: Millivolt Lighting Instructions
MILLIVOLT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARnInG: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. •... -
Page 27: Millivolt Wiring
MILLIVOLT WIRING Optional Wall Switch For Standing Pilot Ignition Wiring Position the wall switch in the desired position on a wall. Run a Appliance Requirements maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the stove valve pigtails. WARNING DO NOT CONNECT 110-120 VAC TO THE GAS CONTROL WARNING VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE DO NOT CONNECT THE 110-120 VAC TO THE WALL SWITCH VALVE WILL BE DESTROYED. -
Page 28: Millivolt Troubleshooting
MILLIVOLT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Stove should provide years of trouble-free service. If you do ex- perience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. -
Page 29: Ip Operating Instructions
IP OPERATING INSTRUCTIONS Attention: For shipping purposes, the Electronic Control 1. Follow the SAFETY and LIGHTING INSTRUCTIONS for In- Module and Receiver Plate assembly is loosely packaged termittent Pilot controls found in this manual, and on labels near the left side of the appliance. It is necessary that the re- found in the control compartment located in the lower cavity ceiver plate assembly be secured to the left front flange of the of the appliance. -
Page 30: Ip Electronic System Wiring Diagram
IP ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases, unless a certified kit is used. CAUTION Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Instal- lation and service must be performed by a qualified installer, service agency or the gas supplier. Page 30 30794-4-0513... -
Page 31: Intermittent Pilot Lighting Instructions
INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which can be lighted with the manual C. Use only your hand to push in or turn the gas control knob. on/off switch, a remote control, or by switching the receiver Never use tools. If the knob will not push in or turn by hand, switch to the “ON” position. When lighting the pilot, follow these don't try to repair it; call a qualified service technician. Force instructions exactly. or attempted repair may result in a fire or explosion. B. Before lighting smell all around the appliance area for gas. Be D. Do not use this appliance if any part has been under water. sure to smell next to the floor because some gas is heavier Immediately call a qualified service technician to inspect the than air and will settle on the floor. appliance and to replace any part of the control system and any gas control which has been under water. What To Do If You Smell Gas • Do not try to light any appliance. • Do not touch any electrical switch; • Do not use any phone in your building. -
Page 32: Intermittent Control System Troubleshooting
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit. The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core. This control man- ages all functions related to ignition, flame sensing and supervi- sion for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure. The DFC is set up as a stand alone (AC powered system with battery back up. See Lighting Instructions on page 31 and Wiring Diagram on page 30. - Page 33 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
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Page 34: Intermittent Control System Troubleshooting
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection. -
Page 35: Maintenance
MAINTENANCE 12. Align and place top of glass frame over lip on top of firebox. A qualified service person recommended by your Empire dealer Grasp bottom of glass frame, push inward and place glass should conduct an annual inspection and maintenance of the ap- pliance, its venting, and the installation to keep it running safely frame onto firebox. and efficiently. The following procedures should be performed only 13. Attach two door latches to bottom of firebox. by a qualified service person. The gas supply should be turned off 14. Replace casting front onto casting. whenever a maintenance procedure is performed. -
Page 36: Maintenance And Service
MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend Cleaning on use and the type of installation, you should have a qualified Use a soft brush attachment on a vacuum cleaner to gently remove service technician perform an appliance checkup at the beginning dust or soot deposits from liners and burner. of each heating season. Specific guidelines regarding each appliance maintenance task are listed below. Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As necessary after IMPORTANT: TURN OFF THE GAS BEFORE SERVICING initial cleaning. -
Page 37: Master Parts Distributor List
For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing... -
Page 38: Dvp20Cc(30,70)Parts List
DVP20CC(30,70)PARTS LIST PART NUMBER INDEX DESCRIPTION DVP20CC30 DVP20CC30 DVP20CC70 DVP20CC70 R9672 R9672 R9672 R9672 INLET VENT COLLAR M178 M178 M178 M178 INLET COLLAR GASKET 30602 30602 30602 30602 AIR DROP ASSEMBLY M163 M163 M163 M163 FLUE OUTLET GASKET 30392 30392... -
Page 39: Dvp20Cc(30,70)Parts View
DVP20CC(30,70)PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. IP ONLY DVP20 IP ONLY DVP30 USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INjURY OR DEATH. 30794-4-0513 Page 39... -
Page 40: Dvp30Cc(30,70) Parts List
DVP30CC(30,70) PARTS LIST PART NUMBER INDEX DESCRIPTION DVP30CC30 DVP30CC30 DVP30CC70B DVP30CC70B R9672 R9672 R9672 R9672 INLET VENT COLLAR M178 M178 M178 M178 INLET COLLAR GASKET 30892 30892 30892 30892 AIR DROP ASSEMBLY M163 M163 M163 M163 FLUE OUTLET GASKET 30392 30392 30392 30392... -
Page 41: Dvp30Cc(30,70) Parts View
DVP30CC(30,70) PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. IP ONLY DVP20 IP ONLY DVP30 USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INjURY OR DEATH. 30794-4-0513 Page 41... -
Page 42: Casting Parts List
CASTING PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. PART NO. INDEX PART NO. INDEX DESCRIPTION DESCRIPTION DVP20CC DVP30CC DVP20CC DVP30CC COMMON PARTS PoRCELAIn BLACK INSERT TAB VENT OPENING INSERT R9671 R9671 R11355 (4 REQUIRED) MIDDLE HINGE PIN R9570 TOP INSERT - RIGHT R9669 (4 REQUIRED) -
Page 43: Casting Parts View
CASTING PARTS VIEW PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INjURY OR DEATH. 30794-4-0513 Page 43... -
Page 44: Accessory Side Shelves Installation Instructions
ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS Installing Accessory Side Shelves: 1. Remove cast iron or stone inlay inserts from casting top and carefully set them aside. 2. Remove cast iron top from stove and place upside down on a flat, soft smooth surface to avoid damage. 3. Remove four ¼-20 hex head bolts from the outer edges of cast iron top. 4. Place left and right side shelves in place shown in Figure 34. 5. Replace four ¼-20 hex head bolts to attach side shelves to cast iron top, be sure shelf is tight to casting top before fully tightening bolts. 6. Remove eight ¼-20 hex head bolts from side shelves. 7. Replace cast iron top on unit. 8. Attach side shelf supports one at a time, using two ¼-20 hex head bolts per support, sliding support flush to casting before fully tightening bolts as shown in Figure 35. 9. Replace cast iron or stone inlay inserts into casting top. Note: Be sure to remove side shelf supports prior to removing cast iron top to eliminate potential scratching or chipping to the cast iron sides. -
Page 45: Cib3-1 Optional Blower Installation Instructions - Dvp30Cc
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC Installing Optional CIB3 Blower CAUTION 1. Loosen, but do not remove, four hex-head screws located on Sharp edges, use protective gloves when installing. the exterior, bottom of the appliance. 2. Position the blower assembly at the rear of the appliance. Carton Contents The blower assembly has four keyholes for attachment to the exterior, bottom of the appliance. Blower Assembly 3. Place the large diameter holes in the keyholes over and behind Auto/On/Off Switch the four hex-head screws that were loosened in Step 1. Push Fan Control Bracket Assembly... - Page 46 CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC Fan Control Wiring The fan control is a non-adjustable automatic type The fan control The appliance, when installed, must be electrically grounded in will require between 5 and 10 minutes of main burner operation accordance with local codes or, in the absence of local codes, with before the fan control "closes" and activates the blower. The blower the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical will continue to run between 5 and 10 minutes after the main burner Code, CSA C22.1, if an external electrical source is utilized. This shuts off, before the fan control "opens" and deactivates the blower.
- Page 47 CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC PARTS LIST INDEX NUM- PART NUM- DESCRIPTION R1454 BRASS BUSHING R1499 RUBBER GROMMET 31739 BLOWER HOUSING R1410 STRAIN RELIEF BUSHING R9927 BLOWER ASSEMBLY 24225 BLOWER COVER R6159 CORD SET R10363 WIRE HARNESS R2503 FAN CONTROL 24222 FAN CONTROL BRACKET...
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Page 48: Cib4-1 Optional Blower Installation Instructions - Dvp20Cc
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC Fan Control CAUTION The fan control is a non-adjustable automatic type The fan control Sharp edges, use protective gloves when installing. will require between 5 and 10 minutes of main burner operation before the fan control "closes" and activates the blower. The blower Carton Contents will continue to run between 5 and 10 minutes after the main burner shuts off, before the fan control "opens" and deactivates the blower. Blower Assembly Auto/On/Off Switch Cleaning Fan Control Bracket Assembly The blower wheel will collect lint and could require cleaning once Hardware Package a year. If the air output decreases or the noise level increases, it... - Page 49 CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC Wiring CAUTION The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with Label all wires prior to disconnection when servicing controls. the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Wiring errors can cause improper and dangerous operation.
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Page 50: Cib4-1 Optional Blower Installation Instructions - Dvp20Cc
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC PARTS LIST INDEX NUMBER PART NUMBER DESCRIPTION R1454 Brass Bushing (4 Required) R1499 Rubber Grommet (4 Required) CI002 Blower Housing R1517 Tinnerman Clip (4 Required) R2804A Blower Assembly CI003 Blower Housing Cover R2099 Cord Set R3767A Wire Harness 24222 Fan Control Bracket R2503 Fan Control R2805 Auto/Off/On Switch R1410 Bushing 7/8” Diameter Page 50... -
Page 51: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the pe- riods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass If the combustion chamber, heat exchanger (see parts list) or factory-installed glass fails because of defective workmanship or material, Empire will repair or replace at Empire’s option. Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will repair or replace at Empire’s option.. Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option. -
Page 52: Appliance Service History
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 52 30794-4-0513... -
Page 53: Appliance Service History
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 30794-4-0513 Page 53... -
Page 54: Quick Reference Guide
Web Site: www.empirecomfort.com Empire Comfort Systems EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Heritage Cast Iron Stoves Models: GAS-FIRED DVP20CC(30,70)(B,F,M)(N,P)-1 DVP30CC(30,70)(B,F,M,S,W)(N,P)-1 Model DVP20CC DVP30CC Gas Type Natural Gas Natural Gas Input BTU/HR (KW/H) Max 19,500 26,500 26,500 Input BTU/HR (KW/H) Min 13,500 18,000 21,000 Gas Inlet (Pipe) 3/8" 3/8" Orifice 2.15mm 1.55mm Gas Supply Pressure Max 10.5" W.C. / 2.614 kPa 13.0" W.C. / 3.237 kPa 10.5" W.C. / 2.614 kPa... - Page 55 Web Site: www.empirecomfort.com Empire Comfort Systems EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Heritage Cast Iron Stoves Models: GAS-FIRED DVP20CC(30,70)(B,F,M)(N,P)-1 DVP30CC(30,70)(B,F,M,S,W)(N,P)-1 CLEARANCES In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper operation. Locating and Venting the Direct Vent Stove Clearances: When facing the front of the direct vent stove the minimum clearances to combustible construction (material) are the following: Heater Corners Top of appliance (ceiling) 36 (inches) 4 (inches) (45° angle) to Wall Rear Wall 1 (inches) Floor 0 (inches) Side Wall 6 (inches)
- Page 56 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 56 30794-4-0513...