Sony RMT-D145E Service Manual

Cd/dvd player
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3 7 63 1515 0
SERVICE MANUAL
System
Laser: Semiconductor laser
Signal format system: NTSC/PAL
(See Page 1-4 to switch)
TE
L 13942296513
Audio characteristics
Frequency response: DVD VIDEO (PCM 96
kHz): 2 Hz to 44 kHz (±1.0 dB)/DVD
VIDEO (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)/CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio (S/N ratio): 115 dB
(LINE OUT L/R (AUDIO) 1/2 jacks only)
Harmonic distortion: 0.003%
Dynamic range: DVD VIDEO: 103 dB/CD: 99
dB
Wow and flutter: Less than detected value
(±0.001% W PEAK)
The signals from LINE OUT L/R (AUDIO) 1/2
jacks are measured. When you play PCM
sound tracks with a 96 kHz sampling
frequency, the output signals from the
DIGITAL OUT (OPTICAL or COAXIAL)
jack are converted to 48 kHz sampling
frequency.
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http://www.xiaoyu163.com
Photo : DVP-K380
Outputs and Input
(Jack name: Jack type/Output level/ Load
impedance)
LINE OUT (AUDIO) 1/2: Phono jack/2 Vrms/
10 kilohms
DIGITAL OUT (OPTICAL): optical output
jack/-18dBm (wave length:660nm)
DIGITAL OUT (COAXIAL): Phono jack/ 0.5
Vp-p/75 ohms
COMPONENT VIDEO OUT (Y, C
Phono jack/Y: 1.0 Vp-p, C
0.7 Vp-p/75 ohms
LINE OUT (VIDEO) 1/2: Phono jack/
1.0 Vp-p 75 ohms
S VIDEO OUT: 4-pin mini DIN/Y:
1.0 Vp-p, C: 0.3 Vp-p(PAL),
0.286 Vp-p(NTSC)/75 ohms
MIC: Phone jack
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DVP-K380
2 9
8
RMT-D145E
SPECIFICATIONS
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RMT-D145E
Hong Kong Model
Taiwan Model
Singapore Model
General
Power requirements:
220-240 V AC, 50/60 Hz
110V AC, 60 Hz
0 5
8
2 9
9 4
2 8
See page 1-1 for further information.
Power consumption: 11 W/ 13 W
See page 1-1 for further information.
Dimensions (approx.):
430 × 74 × 260 mm (width/ height/depth)
incl. projecting parts
Mass (approx.): 2.5 kg
Operating temperature: 5°C to 35°C
Operating humidity: 25% to 80%
Supplied accessories
Check that you have the following items:
• Audio/video cord
( pinplug × × × × × 3 y pinplug × × × × × 3) (1)
• Remote commander (remote) (1)
• Size AA (R6) batteries (2)
Specifications and design are subject to change
without notice.
m
CD/DVD PLAYER
9 9
9 9

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Summary of Contents for Sony RMT-D145E

  • Page 1 DVP-K380 3 7 63 1515 0 RMT-D145E SERVICE MANUAL Hong Kong Model Taiwan Model Singapore Model Photo : DVP-K380 RMT-D145E SPECIFICATIONS System Outputs and Input General Laser: Semiconductor laser (Jack name: Jack type/Output level/ Load Power requirements: Signal format system: NTSC/PAL...
  • Page 2 OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
  • Page 3: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS SERVICE NOTE Additional Information ............1-17 Troubleshooting ..............1-17 DISC REMOVAL PROCEDURE (at POWER OFF) ..5 Self-diagnosis Function (When letters/numbers appear in the HOW TO SERVICE MB-103 BOARD ......5 display) ................
  • Page 4 http://www.xiaoyu163.com 3 7 63 1515 0 • IF-092 (IF COM) SCHEMATIC DIAGRAM ......4-33 • MC-139 (MIC AMP) PRINTED WIRING BOARD ....... 4-35 • MC-139 (MIC AMP) SCHEMATIC DIAGRAM ......4-37 • ETXNY381N2F (SWITCHING REGULATOR) PRINTED WIRING BOARD ....... 4-39 •...
  • Page 5: Service Note

    http://www.xiaoyu163.com SERVICE NOTE 3 7 63 1515 0 DISC REMOVAL PROCEDURE (at POWER OFF) Insert a driver into the aperture of the unit bottom, and move the lever of chuck cam in the direction of the arrow A. (See Fig. 1) Draw out the tray in the direction of the arrow B, and remove a disc.
  • Page 6 http://www.xiaoyu163.com 3 7 63 1515 0 Set the CK-120 board in the place where the MB-103 board is removed, as shown in Fig. 3. Flexible flat cable (FMO-002) Flexible flat cable (FMO-001) (CN103, 9P) (CN101, 26P) Harness Four tapping screws (CN109, 6P) (3 ×...
  • Page 7: Connection Of Service Jig

    http://www.xiaoyu163.com 3 7 63 1515 0 CONNECTION OF SERVICE JIG HARNESS 5P AV-63 BOARD CK-122 BOARD CN501 CN204 FFC25P MC-139 CN301 BOARD CN203 CN302 B to B Connector 25P B to B Connector 25P CK-120 BOARD CN601 CN113 CN114 FFC26P FFC26P (Used the set) CN101...
  • Page 8 http://www.xiaoyu163.com 3 7 63 1515 0 MEMO L 13942296513 u163 — 8 — http://www.xiaoyu163.com...
  • Page 9: General

    Precautions Thank you for purchasing this damaged when a peak level section is played. hazard, do not expose the Sony CD/DVD Player. Before Safety • Caution – The use of optical instruments unit to rain or moisture. operating this player, please read •...
  • Page 10: Index To Parts And Controls

    http://www.xiaoyu163.com 3 7 63 1515 0 Front panel display Index to Parts and Controls When playing back a DVD For more information, refer to the pages indicated in parentheses. Front panel Playing status Lights up when you can change the angle (52) Current audio Lights up when the player outputs Disc type...
  • Page 11: Guide To The Control Menu Display

    http://www.xiaoyu163.com 3 7 63 1515 0 List of Control Menu Items Guide to the Control Menu Display Item Item Name, Function, Relevant Disc Type Use the Control Menu to select a function and to view related information. Press DISPLAY TITLE (page 39)/SCENE (page 39)/TRACK (page 39) Selects the title, scene, or track to be played.
  • Page 12: Step 3: Connecting The Video Cords

    http://www.xiaoyu163.com 3 7 63 1515 0 A If you are connecting to a video input jack Step 3: Connecting the Video Cords Connect the yellow plug of the audio/video cord (supplied) to the yellow (video) jacks. You will enjoy standard quality images. Connect this player to your TV monitor, projector, or AV amplifier (receiver) using a video cord.
  • Page 13: Step 5: Connecting The Power Cord

    http://www.xiaoyu163.com 3 7 63 1515 0 Connecting to a stereo amplifier (receiver) and 2 speakers/Connecting to Connecting to an AV amplifier (receiver) having a Dolby Surround (Pro an MD deck or DAT deck Logic) decoder and 3 to 6 speakers If the stereo amplifier (receiver) has audio input jacks L and R only, use .
  • Page 14: Playing Discs

    http://www.xiaoyu163.com 3 7 63 1515 0 Press ENTER. • If the sound distorts even when the volume Is this player connected to an amplifier is turned down, set “AUDIO ATT” to “ON” “DTS” is selected. (receiver) ? Select the type of jack you (page 68) are using.
  • Page 15: Resuming Playback From The Point Where You Stopped The

    http://www.xiaoyu163.com 3 7 63 1515 0 Press ENTER. Notes Resuming Playback from Using the DVD’s Menu • “MULTI-DISC RESUME” in “CUSTOM the Point Where You SETUP” must be set to “ON” (default) for this z Hint A DVD is divided into long sections of a function to work (page 67).
  • Page 16: Various Play Mode Functions (Programme Play, Shuffle Play, Repeat Play, A-B Repeat Play)

    http://www.xiaoyu163.com 3 7 63 1515 0 See the instructions of the CD-R/RW device When you insert a DATA CD and press H, Press DISPLAY twice (when playing a Various Play Mode or recording software (not supplied) for the numbered tracks are played sequentially, CD, press once).
  • Page 17: Searching For A Scene

    http://www.xiaoyu163.com 3 7 63 1515 0 Press REPEAT repeatedly to select the During playback, when you find the Repeating a specific portion (A- item to be repeated. starting point (point A) of the portion to B Repeat Play) be played repeatedly, press ENTER. When playing a DVD The starting point (point A) is set.
  • Page 18: Searching By Scene (Picture Navigation)

    http://www.xiaoyu163.com 3 7 63 1515 0 z Hints To return to normal play Dividing a scene into 9 sections • You can display the first scene of titles, chapters Searching by Scene Press O RETURN. or tracks recorded on the disc on a screen divided (STROBE PLAYBACK) into 9 sections.
  • Page 19: Viewing Information About The Disc

    http://www.xiaoyu163.com 3 7 63 1515 0 When playing a VIDEO CD or CD When playing a DVD • T * : * : * (hours:minutes:seconds) (The standard stereo Viewing Information About the STEREO Playing time of the current title sound) Disc •...
  • Page 20: Sound Adjustments

    (L: left, DOLBY DIGITAL 3/2.1 R: right) without using actual rear speakers. To cancel the setting TVS was developed by Sony to produce Select “OFF” in Step 2. surround sound for home use using just a stereo TV.
  • Page 21: Enjoying Movies

    http://www.xiaoyu163.com 3 7 63 1515 0 Press ENTER. Displaying the Subtitles Adjusting the Picture The disc plays with the setting you Enjoying Movies selected. Quality (BNR) Changing the Angles If subtitles are recorded on the discs, you can The Block Noise Reduction (BNR) function To cancel the “BNR”...
  • Page 22: Using Various Additional Functions

    http://www.xiaoyu163.com 3 7 63 1515 0 Press X/x to select a level. Press X/x to select Using Various Additional (PARENTAL CONTROL), then press • 1: enhances the outline. Functions ENTER. • 2: enhances the outline more than 1. The options for “PARENTAL •...
  • Page 23: Controlling Your Tv Or Av Amplifier (Receiver) With The Supplied Remote

    Manufacturer Code number Standard Code Standard Code t,” then press ENTER. number number Notes Sony 01(default), 03, 04 The display for entering the password Argentina 2044 Korea 2304 • Depending on the unit being connected, you may Aiwa appears. not be able to control your TV or AV amplifier...
  • Page 24: Setting The Display Or Sound Track Language (Language Setup)

    http://www.xiaoyu163.com 3 7 63 1515 0 Select a setting using X/x, then Note Setting the Display or Settings for the Display press ENTER. Depending on the DVD, “4:3 LETTER BOX” may Sound Track Language The setting is selected and setup is be selected automatically instead of “4:3 PAN (SCREEN SETUP) SCAN”...
  • Page 25: Settings For The Sound (Audio Setup)

    , The player is in pause mode or in Slow- any problem persist, consult your nearest motion Play mode. The disc does not play. Sony dealer. , The player is in fast forward or fast reverse You cannot perform some functions such , The disc is turned over.
  • Page 26: Self-Diagnosis Function (When Letters/Numbers Appear In The Display)

    Video mode have the same format as a DVD Dolby Surround (Pro Logic) (page 21) C 13 The disc is dirty. , Contact your Sony dealer or local VIDEO, while discs created in VR (Video , Clean the disc with a soft Audio signal processing technology that authorized Sony service facility.
  • Page 27: Disassembly

    http://www.xiaoyu163.com DVP-K380 SECTION 2 DISASSEMBLY 3 7 63 1515 0 NOTE: The following flow chart shows the disassembly procedure. Case, Tray cover assembly (Page 2-2) Front panel assembly MB-103KM (GA) board Power block MC-139 board AV-63KM (GA) board (Page 2-2) (Page 2-4) (Page 2-5) (Page 2-5)
  • Page 28: Case, Tray Cover Assembly

    http://www.xiaoyu163.com 3 7 63 1515 0 NOTE: Follow the disassembly procedure in the numerical order given. 2-1. CASE, TRAY COVER ASSEMBLY Case Three tapping screws Tapping screw Tray cover assembly Two claws Tapping screw Pull the tray in the direction of arrow B . L 13942296513 Insert a driver into the aperture of the unit bottom, and move the lever of chuck cam...
  • Page 29: Mechanism Deck

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3. MECHANISM DECK Three tapping screws Two tapping screws (+BV Sumitite B3) (+BV Sumitite B3) (3 × 6) (3 × 6) Mechanism deck Fp support Flexible flat cable (FMO-001) (CN203, 26P) Flexible flat cable (FMO-002) (CN204, 9P) Flexible flat cable (FMM-035) (CN201, 5P)
  • Page 30: Dc-Motor, Ms-81T Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-5. DC-MOTOR, MS-81T BOARD Two screws (+P) (2.6 x 3) Belt Two claws Tray Motor pulley DC motor Flexible flat cable (FMM-035) (CN001, 5P) MS-81T board L 13942296513 Remove the two solderings 2-6. MB-103KM (GA) BOARD Flexible flat cable (FMO-002) Flexible flat cable (FMO-001) (CN204, 9P)
  • Page 31: Av-63Km (Ga) Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-7. AV-63KM (GA) BOARD Two tapping screws Harness (+BV Sumitite B3) (3 × 6) (CN202, 7P) Harness (CN204, 5P) AV-63KM (GA) Connector (CN601, 25P) Six tapping screws (+BV Sumitite B3) (3 × 10) L 13942296513 2-8.
  • Page 32: If-092Km (Ga) Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-9. IF-92KM (GA) BOARD Three tapping screws (+BV Sumitite B3) (3 × 6) Connector (CAN101, 8P) IF-92KM (GA) board Harness Harness (CN201, 13P) (CN202, 7P) Harness (CN102, 6P) L 13942296513 2-10.MC-139 BOARD Two tapping screws Micjack holder (+BV Sumitite B3) (3 ×...
  • Page 33: Internal Views

    http://www.xiaoyu163.com 3 7 63 1515 0 2-11.INTERNAL VIEWS DC motor (Loading) 1-763-810-11 L 13942296513 DC motor (Loading) 1-763-810-11 u163 Optical device (KHM-270AAA/SERVICE ASSY) A-6062-709-A http://www.xiaoyu163.com...
  • Page 34: Circuit Boards Location

    http://www.xiaoyu163.com 3 7 63 1515 0 2-12.CIRCUIT BOARDS LOCATION POWER BLOCK (SWITCHING REGULATOR) AV-63 (AUDIO/VIDEO OUT) MC-139 (MIC AMP) MS-81 MB-103 (LOADING) (SIGNAL PROCESS, SERVO) IF-92 (INTERFACE CONTROL) L 13942296513 u163 2-8E http://www.xiaoyu163.com...
  • Page 35: Block Diagrams

    http://www.xiaoyu163.com DVP-K380 SECTION 3 3 7 6 3 1 5 1 5 0 BLOCK DIAGRAMS 3-1. OVERALL BLOCK DIAGRAM AV-63 BOARD MB-103 BOARD (SEE PAGE 4-27 to 4-30) (SEE PAGE 4-11 to 4-24) IC404,405 16M SDRAM J103 S VIDEO OUT V, Y, C LINE OUT IC303...
  • Page 36: Rf/Servo Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-2. RF/SERVO BLOCK DIAGRAM BASE UNIT KHM-270AAA/SERVICE ASSY MB-103 BOARD (1/4) (SEE PAGE 4-11 to 4-16) IC201 DVD/CD RF AMP, DIGITAL SERVO OPTICAL DEVICE CN203 SIGNAL PROCESSOR RF IN SIGO SIGO (SEE PAGE 3-5)
  • Page 37: Signal Processor Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-3. SIGNAL PROCESSOR BLOCK DIAGRAM MB-103 BOARD (2/4) (SEE PAGE 4-15 to 4-20) IC404,405 16M SDRAM IC303 16M DRAM 135-138 140-143 122 124 125 105-108 110-113 127 129 130 145-148 150 115 116 118 120 151 153 154...
  • Page 38: System Control Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-4. SYSTEM CONTROL BLOCK DIAGRAM MB-103 BOARD (3/4) (SEE PAGE 4-21 to 4-24) IC106 FLASH HA 0 – 21 HA 0 – 21 HD 0 – 15 HD 0 – 15 1 –...
  • Page 39: Video Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-5. VIDEO BLOCK DIAGRAM AV-63 BOARD (1/2) (SEE PAGE 4-29) J101 (1/2) IC102 ed NTSC IC102 ed PAL IC102 VIDEO BUFFER VIDEO 1 2.5Vp-p 1.9Vp-p CN203 (1/2) LINE OUT VIDEO IN VIDEO OUT VIDEO 2...
  • Page 40: Audio Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-6. AUDIO BLOCK DIAGRAM MC-139 BOARD RV501 ECHO VR IC502 IC501 MIC AMP MIC AMP J501 RV502 MIC VR IC503 ECHO Q501,502 MUTE DRIVE 1 3 9 4 2 2 9 6 5 1 3 MIC + ECHO AV-63 BOARD (2/2) CN204...
  • Page 41: Interface Control Block Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-7. INTERFACE CONTROL BLOCK DIAGRAM IF-92 BOARD (SEE PAGE 4-33) IC406 CN404 REMOTE COMMANDER RECEIVER SYSTEM CONTROL XIFCS XIFCS (SEE PAGE 3-8) XIFBUSY XIFBUSY BUSY XFRRST XFRRST /FRRST CN402 VIDEO VMUTE /VMUTE...
  • Page 42: Power Block Diagram (1/3)

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-8. POWER BLOCK DIAGRAM (1/3) IF-92 BOARD SWITCHING REGULATOR (SEE PAGE 4-33) (HS11S1U) (K380: TW) (SEE PAGE 4-45) T101 CN201 CN402 D221 L221 CN401 PS402 POWER EVER+11V AU+11V TRANSFORMER Q404, 405 Q211 PS401...
  • Page 43: Power Block Diagram (2/3)

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-9. POWER BLOCK DIAGRAM (2/3) ETXNY381N2F (K380: HK, SP) (SEE PAGE 4-43) T101 CN201 Q301 L301 D301 SW+11V • L205 L201 D201 EVER+11V EVER+11V Q203 EV–13V D202 L202 F201 SW+5V AC IN CN101...
  • Page 44: Power Block Diagram (3/3)

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 3-10. POWER BLOCK DIAGRAM (3/3) AV-63 BOARD (SEE PAGE 4-27 to 4-30) CN202 AI+5V IC101 –5V REG IC102 VIDEO 2 IN BUFFER Q201 AU+11V POWER (1/3) IC201 (SEE PAGE 3-16) MC-139 BOARD Q203, 216 AUDIO AMP...
  • Page 45: Printed Wiring Boards And Schematic Diagrams

    http://www.xiaoyu163.com DVP-K380 SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 3 7 6 3 1 5 1 5 0 4-1. FRAME SCHEMATIC DIAGRAM CN501 CN204 AM-130 J501 -11V -11V HARNESS MI C +11V +11V MI C MI C AV-63 BOARD MIC+ECH0 MIC+ECHO MC-139 BOARD...
  • Page 46: Printed Wiring Board And Schematic Diagram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 MB-103 AV-63 NTSC:75% COLOR BAR PLAY BACK IF-92 BOARD BOARD BOARD PAL :100% COLOR BAR PLAY BACK 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS IC104 tf IC102 w; NTSC IC102 ed NTSC IC404 3 THIS NOTE IS COMMON FOR WIRING BOARDS AND SCHEMATIC DIAGRAMS.
  • Page 47 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 MS-81 (LOADING) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM 1 3 9 4 2 2 9 6 5 1 3 MS-81 BOARD LODING For printed wiring board – REF.NO.:1000 SERIES – There are a few cases that the part printed on this diagram isn’t mounted in this model.
  • Page 48 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 MB-103 (DVD/CD RF AMP, DIGITAL SERVO, MOTOR DRIVE, SERVO, AV DECODER, SDRAM, • : Uses unleaded solder. SYSTEM CONTROL, AUDIO DAC, PLL) PRINTED WIRING BOARD MB-103 BOARD (SIDE A) CN101 A-5 CN102 B-1 CN103 A-8...
  • Page 49 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 • : Uses unleaded solder. MB-103 BOARD (SIDE B) D201 D202 IC101 IC103 IC106 IC107 IC108 IC201 IC202 IC303 IC401 IC404 IC405 IC406 IC503 IC504 IC505 Q201 Q202 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 DVD/CD RF AMP, DIGITAL SERVO, MOTOR DRIVE, SERVO, AV DECODER, SDRAM, SYSTEM CONTROL, AUDIO DAC, PLL...
  • Page 50: Dvd/Cd Rf Amp, Digital Servo

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-103 BOARD (1/7) DVD/CD RF AMP DIGITAL SERVO – REF.NO.:1000 SERIES – XX MARK: NO MOUNT NO MARK:PB MODE CN202 SIGNAL PATH VIDEO SIGNAL...
  • Page 51: Motor Drive

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board of MB-103 board. • Refer to page 4-5 for printed wiring board of MS-81 board. MB-103 BOARD (2/7) MOTOR DRIVE SIGNAL PATH –...
  • Page 52: Servo

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-103 BOARD (3/7) SERVO – REF.NO.:1000 SERIES – XX MARK: NO MOUNT NO MARK: PB MODE FL302 R351 +1.8V R301...
  • Page 53: Av Decoder

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-103 BOARD (4/7) AV DECODER – REF.NO.:1000 SERIES – XX MARK: NO MOUNT XWRH NO MARK:PB MODE XAVDIT XWAIT SIGNAL PATH...
  • Page 54: Sdram

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-103 BOARD (5/7) SDRAM – REF.NO.:1000 SERIES – ADDT0 ADDT0 IC404 HY57V16161 ADDT15 C437 XX MARK: NO MOUNT ADDT15 ADDT1 ADDT1...
  • Page 55: System Control

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-4 for waveform. MB-103 BOARD (6/7) SYSTEM CONTROL – REF.NO.:1000 SERIES – XX MARK: NO MOUNT NO MARK:PB MODE TO(7/7) +3.3V...
  • Page 56: Audio Dac, Pll

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-4 for waveforms. MB-103 BOARD (7/7) R613 R612 PR_V COMPOUT R614 FB602 AUDIO DAC, PLL PR_C COUT FB603...
  • Page 57: Audio Out, Video Out

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 AV-63 (AUDIO OUT, VIDEO OUT) PRINTED WIRING BOARD • : Uses unleaded solder. 1 3 9 4 2 2 9 6 5 1 3 For printed wiring board AV-63 BOARD CN103 F-15 Q104 D-12...
  • Page 58: Audio Out

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-25 for printed wiring board. C233 AV-63 BOARD (1/2) R239 4700 0.5% AUDIO OUT C210 R201 R212 C207 C226 C201 R229 R232 5600 0.01u R214...
  • Page 59: Video Out

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-25 for printed wiring board. • Refer to page 4-4 for waveforms. AV-63 BOARD (2/2) AUDIO OUT R125 IC102 TO(1/2) P_GND – REF.NO.:2000 SERIES – VIDEO BUFFER XX MARK: NO MOUNT 100uH...
  • Page 60 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 IF-92 (IF COM) PRINTED WIRING BOARD • : Uses unleaded solder. 1 3 9 4 2 2 9 6 5 1 3 1-685-015 For printed wiring board IF-92 BOARD CN401 D-13 Q403 D-10...
  • Page 61: If Com

    http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-4 for waveform. CN404 B TO B IF-92 BOARD (1/2) Note : The components identified by mark or dotted IF COM line with mark are critical for safety.
  • Page 62 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 MC-139 (MIC AMP) PRINTED WIRING BOARD • : Uses unleaded solder. For printed wiring board MC-139 BOARD CN501 A-4 There are a few cases that the part printed on this diagram isn’t mounted in this model.
  • Page 63 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 MC-139 BOARD C505 ECHO LEVEL MIC AMP R501 0.001u J501 L501 – REF.NO.:4000 SERIES – R505 C506 RV501 100uH C508 R506 R507 C509 R510 R512 C512 4.7u R502 0.01u XX MARK: NO MOUNT 100k 0.01u...
  • Page 64 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 ETXNY381N2F (SWITCHING REGULATOR) PRINTED WIRING BOARD • : Uses unleaded solder. POWER BOARD (SW REG) (ETXNY381N2F) (K380:HK,SP) 1-468-646- 11 1 3 9 4 2 2 9 6 5 1 3 POWER BLOCK (SWITCHING REGULATOR) AV-63...
  • Page 65 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 HS11S1U/HS11S1F (SWITCHING REGULATOR) PRINTED WIRING BOARD • : Uses unleaded solder. POWER BOARD (SW REG) (HS11S1U)(K380:TW) 1-468-645- 11 1 3 9 4 2 2 9 6 5 1 3 POWER BLOCK (SWITCHING REGULATOR) AV-63...
  • Page 66 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-39 for printed wiring board. SWITCHING REGULATOR (ETXNY381N2F) (K380:HK,SP) C302 330P R304 250V T101 POWER Q301 TRANSFORMER D301 L301 2SB1592 PN2Z B+ SWITCH R301 C301 R303...
  • Page 67 http://www.xiaoyu163.com DVP-K380 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. SWITCHING REGULATOR (HS11S1U) (K380:TW) Q211 T101 2SJ525 POWER TRANSFORMER L211 D211 HS11S1F R212 D2L20U D313 C211 C213 R211 D213 1SS270A...
  • Page 68 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 MEMO 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 4-48E http://www.xiaoyu163.com...
  • Page 69: Ic Pin Function Description

    http://www.xiaoyu163.com DVP-K380 SECTION 5 IC PIN FUNCTION DESCRIPTION 3 7 63 1515 0 5-1. SYSTEM CONTROL PIN FUNCTION (MB-103 BOARD IC104: MB91307RPFV-G-BND-E1) Pin No. Pin Name Function HA17-HA21 Address bus A17 to A21 HA22 – Not used I2C EEPROM write protect output XSACS –...
  • Page 70 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function – Power supply (+3.3 V) CKSW1 Chuck sensor input OCSW1 Tray sensor input CS0X Chip select signal output (for external ROM) CS1X – Not used CS2X AV DEC chip select signal output CS3X AV DEC chip select signal output CS4X...
  • Page 71: Test Mode

    http://www.xiaoyu163.com DVP-K380 SECTION 6 TEST MODE 3 7 63 1515 0 6-1. GENERAL DESCRIPTION 6-3. SYSCON DIAGNOSIS The Test Mode allows you to make diagnosis and adjustment The same contents as board detail check by serial interface can be easily using the remote commander and monitor TV. The checked from the remote commander.
  • Page 72: General Description Of Checking Method

    http://www.xiaoyu163.com 3 7 63 1515 0 To quit the diagnosis and return to the Check Menu screen, press General Description of Checking Method or [ENTER] key. If an error occurred, the diagnosis is 2. Version suspended and the error code is displayed as shown below. (2-2) Revision ROM revision number is displayed.
  • Page 73 http://www.xiaoyu163.com 3 7 63 1515 0 4. Servo (5-4) ARP to RAM Address Bus Data write t other address read discord check (4-2) Servo DSP Check Error 10: ARP Tt RAM address bus error Data write t read, and accord check Caution: Address and data display in case of an error is Error 12: Read data discord different from the display of other diagnosis (described...
  • Page 74 http://www.xiaoyu163.com 3 7 63 1515 0 6. AV Decoder 8. Audio Output (8-2) ARP t1935 (6-2) 1935 RAM Data flow from supply system DRAM to SDRAM of AV Data write t read, and accord check Decoder is tested. Error 14: AVD RAM read data discord Error 15: ARP t 1935 video NG The program code data stored in ROM (IC107) are copied 16: ARP t 1935 audio NG...
  • Page 75: Drive Auto Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 Error Codes List 6-4. DRIVE AUTO ADJUSTMENT 00: Error not detected On the Test Mode Menu screen, press [1] key on the remote 01: RAM write/read data discord commander, and the drive auto adjustment menu will be displayed. 03: EEPROM NG 04: Flash memory clear error ## Drive Auto Adjustment ##...
  • Page 76 http://www.xiaoyu163.com 3 7 63 1515 0 1. DVD Single Layer Disc 3. DVD Dual Layer Disc Select [1], insert DVD single layer disc, and press [ENTER] key, Select [3], insert DVD dual layer disc, and press [ENTER] key, and and the adjustment will be made through the following steps, then the adjustment will be made through the following steps, then adjusted values will be written to the EEPROM.
  • Page 77: Drive Manual Operation

    http://www.xiaoyu163.com 3 7 63 1515 0 6-5. DRIVE MANUAL OPERATION 0. Disc Check Memory On the Test Mode Menu screen, select [2], and the manual operation menu will be displayed. For the manual operation, each servo on/ Disc Check off control and adjustment can be executed manually. 1.
  • Page 78 http://www.xiaoyu163.com 3 7 63 1515 0 Once the disc type has been selected, the sector address or time 2. Servo Control code display field will appear as shown below. These values are displayed when PLL is locked. Servo Control 1. LD R.
  • Page 79 http://www.xiaoyu163.com 3 7 63 1515 0 3. Track/Layer Jump 4. Manual Adjustment Track/Layer Jump Manual Adjustment:Up/Down 1. 1Tj FWD R. Fj (L1->L0) 1. TRK. Offset 2. 1Tj REV L. Fj (L0->L1) 2. Focus Gain 3. 2Tj FWD U. Lj (L1->L0) 3.
  • Page 80 http://www.xiaoyu163.com 3 7 63 1515 0 5. Auto Adjustment 6. Memory Check The display image is shown below and three screens in total can be selected. Auto Adjustment 1. Auto TRK. Offset — — EEPROM DATA 1 2. Auto Focus Balance LCD SL 3.
  • Page 81: Mecha Aging

    http://www.xiaoyu163.com 3 7 63 1515 0 6-6. MECHA AGING 6-8. VERSION INFORMATION ### Version Infomation ### ### Mecha Aging ### IF con. Ver.x.xxx(xxxx) Group SYScon. Ver.x.xxx(xxxx) Press OPEN key Model Region Servo DSP Ver:x.xxx AVD ucode Ver:xxxxxxxx Abort : STOP key OPT TYPE : x LASER Exit : RETURN On the Test Mode Menu screen, selecting [3] executes the aging of...
  • Page 82 http://www.xiaoyu163.com 3 7 63 1515 0 2. OPERATION OF SELF CHECK MODE The Self Check mode is the function to conduct the basic test to the FL display and DVD panel section. 2-1. Self Check Mode Transition Processing At the AC Power ON after IF CON (IC404) was reset, the input to 10pin (SELF CHECK) is judged and if “Low”...
  • Page 83 http://www.xiaoyu163.com 3 7 63 1515 0 2-3. Each Self Check Function Each Self Check function tests the FLD display, LED display, and key input. IC404: Pin No. (Signal) Input Voltage [V] (POWER) (O/C) (PLAY) (DISPLAY) (CURSOR) Pin ej Pin ef Pin eg Pin eh Pin ed...
  • Page 84 http://www.xiaoyu163.com 3 7 63 1515 0 [PLAY] Key code display (at input of key, Key code: 0Ah) At input of faulty voltage When two keys are pressed 2-3-3. Remote Commander Key Name Display and Key Code Display 2-3-3-1. Transition Keys in Self Check Mode •...
  • Page 85 http://www.xiaoyu163.com 3 7 63 1515 0 2-3-4. Communication Monitoring Display The communication state is monitored and displayed while the key name on the main unit and the remote commander is displayed. When the communication to the System Controller failed, VIDEO CD, DVD, and CD segments turn on.
  • Page 86 http://www.xiaoyu163.com 3 7 63 1515 0 2-3-6. FLD Grid Test Display and SHUTTLE Click Operation Test 2-3-6-1. Transition Keys in Self Check Mode [UP] • on the main unit and the remote commander • SHUTTLE on the remote commander during Grid Test display (This model does not provide JOG/SHUTTLE, and therefore use another DVD remote commander having the JOG/SHUTTLE) 2-3-6-2.
  • Page 87 http://www.xiaoyu163.com 3 7 63 1515 0 GRID ASSIGNMENT 12G 11G 10G 9G 6G 5G 4G 3G 2G 1G (12G-1G) L 13942296513 ANODE CONNECTION u163 6-17 http://www.xiaoyu163.com...
  • Page 88: Troubleshooting

    http://www.xiaoyu163.com 3 7 63 1515 0 6-11. TROUBLESHOOTING 1-3. Clock signal check Measure the clock signal frequency at CPUCK (CL101) of 6-11-1. Cannot Enter Test Mode SYSCON (IC104) with an oscilloscope. You cannot enter the Test mode when either button has been pressed If the 8.25 MHz signal appears.
  • Page 89 http://www.xiaoyu163.com 3 7 63 1515 0 1-3-2. When the 33 MHz signal appears at CPUCK 3. If the message “SDSP No Ack” appears after the menu • WAIT signal check is displayed. Observe XWAIT (pin-yj) of SYSCON (IC104) with an 3-1.
  • Page 90 http://www.xiaoyu163.com 3 7 63 1515 0 6-11-4. The product itself is defective. 3-3. Check IFBSY (pin-5), XIFCS (pin-6), SI0 (pin-4), • If MB-103 board does not have any problem, SO0 (pin-1) and SC0 (pin-3) at CN101 The board other than MB-103 board is defective or connection If they are fixed to “H”...
  • Page 91: Electrical Adjustment

    http://www.xiaoyu163.com DVP-K380 SECTION 7 ELECTRICAL ADJUSTMENT 3 7 63 1515 0 7-1. POWER SUPPLY CHECK In making adjustment, refer to 7-3. Adjustment Related Parts Arrangement. HS11S1U/ETXNY381N2F Boards Note: During diagnostic check, the characters and color bars can be seen only with the NTSC monitor. Therefore, for diagnostic check, use Mode the monitor that supports both NTSC and PAL modes.
  • Page 92: Adjustment Of Video System

    http://www.xiaoyu163.com 3 7 63 1515 0 7-2. ADJUSTMENT OF VIDEO SYSTEM Checking S Video Output S-C <Purpose> This checks whether the S-C satisfies the NTSC/PAL Standard. If Video Level Adjustment (MB-103 BOARD) it is not correct, the colors will be too dark or light. <Purpose>...
  • Page 93: Checking Component Video Output B-Y

    http://www.xiaoyu163.com 3 7 63 1515 0 Checking Component Video Output B-Y Checking Component Video Output R-Y <Purpose> <Purpose> This checks component video output B-Y. If it is incorrect, correct This checks component video output R-Y. If it is incorrect, correct colors will not be displayed when connected to, for instance, colors will not be displayed when connected to, for instance, projector.
  • Page 94: Adjustment Related Parts Arrangement

    http://www.xiaoyu163.com 3 7 63 1515 0 7-3. ADJUSTMENT RELATED PARTS ARRANGEMENT MB-103 BOARD (Side A) RV401 VIDEO LEVEL ADJ IC403 L 13942296513 HS11S1U/ETXNY381N2F BOARDS (Side A) CN201 u163 7-4E http://www.xiaoyu163.com...
  • Page 95: Repair Parts List

    Remarks X-3952-396-1 COVER ASSY, TRAY 3-070-883-12 SCREW, TAPPING 3-059-379-52 KNOB, VOLUME 1-786-131-11 SWITCH, TACTILE X-3953-427-1 PANEL ASSY, FRONT 1-477-211-32 REMOTE COMMANDER (RMT-D145E) 3-710-901-62 SCREW, TAPPING 3-073-096-01 LID, BATTERY COVER u163 3-059-349-11 LEG CUSHION 3-959-372-02 CUSHION, FOOT 3-970-608-51 SUMITITE (B3), +BV 3-075-005-51 CASE http://www.xiaoyu163.com...
  • Page 96: 8-1-2.Chassis Assembly

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-2. CHASSIS ASSEMBLY ns : not supplied Mechanism deck L 13942296513 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 1-468-645-11 POWER BLOCK (HS11S1U)(K380:TW) 3-073-182-02 BUSHING, CODE 1-468-646-11 POWER BLOCK (ETXNY381N2F)(K380:HK,SP) 3-970-608-51 SUMITITE (B3), +BV 3-970-608-01 SUMITITE (B3), +BV 1-757-693-11 CABLE, FLEXIBLE FLAT (FMO-001)
  • Page 97: Mechanism Deck Assembly

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-3. MECHANISM DECK ASSEMBLY ns : not supplied L 13942296513 Ref. No. Part No. Description Remarks A-6060-425-A LOADING ASSY (T) 3-053-847-11 INSULATOR 3-067-344-01 INSULATOR SCREW A-6062-709-A OPTICAL PICK-UP (KHM-270AAA/SERVICE ASSY) u163 Note : The components identified by mark or dotted line with mark are critical for safety.
  • Page 98: Electrical Parts List

    http://www.xiaoyu163.com AV-63 3 7 63 1515 0 8-2. ELECTRICAL PARTS LIST NOTE: • RESISTORS • Due to standardization, replacements in the parts All resistors are in ohms. When indicating parts by reference number, please include the board name. list may be different from the parts specified in METAL: metal-film resistor the diagrams or the components used on the set.
  • Page 99 http://www.xiaoyu163.com AV-63 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks <IC> <RESISTOR> IC101 8-759-662-86 IC NJM79M05DL1A(TE2) R121 1-216-061-91 RES-CHIP 3.3K 1/10W IC102 8-759-826-45 IC LA73050-TLM R126 1-216-021-00 RES-CHIP 1/10W IC201 8-759-425-23 IC BA4558F-E2 R127 1-216-021-00...
  • Page 100 http://www.xiaoyu163.com AV-63 IF-92 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R256 1-216-049-11 RES-CHIP 1/10W <CONNECTOR> R257 1-208-798-11 METAL CHIP 4.7K 0.5% 1/10W R258 1-208-798-11 METAL CHIP 4.7K 0.5% 1/10W CN404 1-816-365-21 CONNECTOR, BOARD TO BOARD 9P R260...
  • Page 101 http://www.xiaoyu163.com IF-92 MB-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R416 1-216-055-00 RES-CHIP 1.8K 1/10W <VIBRATOR> R417 1-216-063-91 RES-CHIP 3.9K 1/10W R418 1-216-073-91 RES-CHIP 1/10W X401 1-781-472-21 VIBRATOR, CERAMIC R421 1-216-059-00 RES-CHIP 2.7K...
  • Page 102 http://www.xiaoyu163.com MB-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C234 1-126-205-11 ELECT CHIP 47UF 20.00% 6.3V C324 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C235 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C325 1-162-970-11 CERAMIC CHIP...
  • Page 103 http://www.xiaoyu163.com MB-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks <CONNECTOR> FL201 1-234-177-21 FERRITE FL201 1-234-494-21 FILTER, EMI REMOVAL (SMD) CN101 1-816-339-21 CONNECTOR, BOARD TO BOARD 9P FL402 1-234-177-21 FERRITE CN102 1-770-154-11 PIN, CONNECTOR (PC BOARD) 6P FL402...
  • Page 104 http://www.xiaoyu163.com MB-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R112 1-216-809-11 METAL CHIP 1/10W R223 1-216-842-11 METAL CHIP 1/10W R113 1-216-837-11 METAL CHIP 1/10W R224 1-216-850-11 METAL CHIP 270K 1/10W R114 1-216-864-11 SHORT CHIP...
  • Page 105 http://www.xiaoyu163.com MB-103 MC-139 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R326 1-216-833-11 METAL CHIP 1/10W R327 1-218-871-11 METAL CHIP 0.5% 1/10W A-6061-895-A MC-139 BOARD COMPLETE R328 1-216-838-11 METAL CHIP 1/10W (K380:HK,TW,SP) R329 1-216-825-11...
  • Page 106 http://www.xiaoyu163.com MC-139 MS-81 POWER BLOCK (HS11S1U) POWER BLOCK (ETXNY381N2F) 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks <CONNECTOR> R515 1-216-073-91 RES-CHIP 1/10W R516 1-216-073-91 RES-CHIP 1/10W CN501 1-568-943-11 PIN, CONNECTOR 5P R517 1-216-073-91 RES-CHIP...
  • Page 107 CORD POWER (K380:TW) 1-757-693-11 CABLE, FLEXIBLE FLAT(FM0-001) 1-757-694-11 CABLE,FLEXIBLE FLAT (FM0-002) 1-757-697-11 CABLE,FLEXIBLE FLAT (FMM-035) ACCESSORIES ************ 1-477-211-32 REMOTE COMMANDER (RMT-D145E) 1-770-019-11 ADAPTOR, CONVERSION PLUG 3P (K380:HK) 1-823-364-21 CORD CONNECTIONB 3-073-096-01 LID, BATTERY COVER 3-082-863-11 MANUAL INSTRUCTION (ENGLISH) 3-082-863-41 MANUAL INSTRUCTION...
  • Page 108 DVP-K380 3 7 63 1515 0 L 13942296513 u163 Sony Corporation 2002C1600-1 Home Video Company 9-929-752-11 ©2003.3 Published by Quality Assurance Dept. http://www.xiaoyu163.com...

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