Lincoln Electric RANGER 275 Operator's Manual page 32

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ACCESSORIES - CONNECTION DIAGRAMS
RANGER 275 TO K867 CONTROL CABLE ADAPTER CONNECTION DIAGRAM
14 PIN
AMPHENOL
TO WORK ELECTRODE
TO WORK
CAUTION :
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
THE ENGINE WELDER OPERATING MANUAL.
N.A. WELDING CABLES MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY. POSITION THE WIRE FEEDER VOLTMETER
SWITCH TO MATCH THE POLARITY OF THE ELECTRODE CABLE.
N.C. PLACE THE MODE SWITCH IN THE "WIRE WELDING-CV" POSITION.
N.D. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.E. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
RELAY TO CLOSE LEADS 2 & 4.
N.F. REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.
RANGER 275 / K691-10 / K488 / K487 SPOOL GUN CONNECTION DIAGRAM
115V RECEPTACLE
RANGER
14 PIN WIRE FEEDER
RECEPTACLE
ELECTRODE
TO WORK
TO WORK
CAUTION : BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE
CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
THE ENGINE WELDER OPERATING MANUAL.
N.A. WELDING CABLES MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY.
N.C. PLACE THE MODE SWITCH IN THE "WIRE WELDING-CV" POSITION. PLACE WELDING TERMINALS SWITCH TO "REMOTELY
CONTROLLED" POSITION.
N.D. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE OUTPUT CONTROL SWITCH IN
"OUTPUT CONTROL REMOTE" POSITION.
N.E. PLACE IDLER SWITCH IN "HIGH" IDLE POSITION.
WARNING
Do not operate with panels open.
Disconnect NEGATIVE (-) BATTERY LEAD
before servicing.
Do not touch electrically live parts.
K867 UNIVERSAL
ADAPTER PLUG
ELECTRODE CABLE
TO WIRE FEED UNIT
WARNING
Do not operate with panels open.
Disconnect NEGATIVE (-) BATTERY LEAD
before servicing.
Do not touch electrically live parts.
6 PIN REMOTE
RECEPTACLE
ELECTRODE CABLE
TO CONTROL MODULE
RANGER 275
Keep guards in place.
Keep away from moving parts.
Only qualified personnel should install,use
or service this equipment.
81
82 NOT USED ON RANGER POWER SOURCES
SPARE
2
CONNECT TOGETHER FOR
4
WELDING OUTPUT
41
42 VAC
42
N.E.
31
115 VAC
32
GND POWER SOURCE FRAME CONNECTION
21
WIRE FEEDER VOLTMETER CONNECTION
CONNECTS TO (WORK TERMINAL) OF POWER SOURCE
77
10K
76
REMOTE OUTPUT CONTROL
MIN.
75
TO
K867
Keep guards in place.
Keep away from moving parts.
Only qualified personnel should install,use
or service this equipment.
N.C.
N.D.
2 TO
WIRE
FEEDER
4
A
S24095-7
K488 SG
CONTROL MODULE
K487-25
SPOOL GUN
K691-10
INPUT CABLE
A
S24095-8
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