Majestic 33LDVR Installation Instructions And Homeowner's Manual

Builder rear vent direct vent
Table of Contents

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INSTALLER/CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Builder Rear Vent Direct Vent
Models: 33LDVR, 36LDVR,
39LDVR, 43LDVR
Installation Instructions and
Homeowner's Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
7317
LDVR COVER
1/05
10007317 1/13 Rev. 17

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Summary of Contents for Majestic 33LDVR

  • Page 1: Safety Information

    Builder Rear Vent Direct Vent Models: 33LDVR, 36LDVR, 39LDVR, 43LDVR INSTALLER/CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 2: Table Of Contents

    LDVR Series Direct Vent Gas Fireplace Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of an Vermont Castings Group fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions fully may result in a possible fire hazard and will void the warranty.
  • Page 3: Installation & General Information, Cautions, Warning

    . Children and adults should be alerted to the hazards of high 33LDVR / 36LDVR / 39LDVR / 43LDVR surface temperatures of this fireplace and should stay away Certified To to avoid burns or ignition of clothing.
  • Page 4: Operating Instructions Requirements For The Commonwealth Of Massachusetts

    LDVR Series Direct Vent Gas Fireplace Installation & Operating Instructions Inspection Requirements for the Commonwealth of Massachusetts The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the All gas fitting and installation of this heater shall only be installation unless, upon inspection, the inspector observes done by a licensed gas fitter or licensed plumber.
  • Page 5: Fireplace Dimensions

    Voltage Electrical Access Access Gas Line Voltage Electrical Access Access Gas Line Access Fig. 1 Fireplace specifications and framing dimensions. Ref. 33LDVR 36LDVR 39LDVR 43LDVR 33” (838 mm) 36” (914 mm) 39” (991 mm) 43” (109 mm) 8⁷⁄₈” (733 mm) 34¹⁄₄”...
  • Page 6: Locating Your Fireplace

    NOTE: (Fig. ) ** Island (C) and Room Divider (D) installation is possible as long Depth 36/39/43 LDVR 33LDVR as the horizontal portion of the vent system (X) does not exceed 10” (54 mm) 17” (43 mm) 16¹⁄₂” (419 mm) 0’...
  • Page 7: Hearth

    LDVR Series Direct Vent Gas Fireplace Final Finishing Hearth Noncombustible materials such as brick or tile may be A hearth is not mandatory but is recommended for aes- extended over the edges of the face of the fireplace. DO thetic purposes. We recommend a noncombustible hearth NOT cover any vent or grille panels.
  • Page 8: High Elevations

    LDVR Series Direct Vent Gas Fireplace The fireplace valve must not be subjected to any test pres- High Elevations sures exceeding 1/ psi. Isolate or disconnect this and any other gas appliance control from the gas line when Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 pressure testing.
  • Page 9: Eb-1 Electrical Box

    LDVR Series Direct Vent Gas Fireplace EB-1 Electrical Box INSIDE Electrical Box Retaining Screw The fireplace, when installed, must be electri- cally connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.
  • Page 10: Wiring Diagrams

    LDVR Series Direct Vent Gas Fireplace BLACK WHITE POWER CORD GREEN PURPLE PILOT SENSING CLEAR PILOT IGNITER YELLOW VALVE CIRCUIT BOARD BLUE ORANGE ON/OFF SWITCH WHITE WALL THERMOSTAT FP1571 Fig. 9 SIT8 Valve with Synetek electronic control wiring diagram. White or Green To Pilot Ignitor Green or White White or Orange...
  • Page 11: General Venting

    LDVR Series Direct Vent Gas Fireplace General Venting There must not be any obstruction such as bushes, Your fireplace is approved to be vented either through the side wall, or vertically through the roof. garden sheds, fences, decks or utility buildings within 4” (610 mm) from the front of the termination hood.
  • Page 12: General Venting Information-Termination Location

    LDVR Series Direct Vent Gas Fireplace General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Closed Fixed Operable Closed CFM145a VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations A = Clearance above grade, veranda, porch, 1”...
  • Page 13: General Information Assembling Vent Pipes

    LDVR Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Alcove Applications* Outside Corner Combustible 6" (152 mm) Combustible 6" (152 mm) Noncombustible 2" (51 mm) Noncombustible 2" (51 mm) Balcony - Balcony - with no side wall with perpendicular side wall...
  • Page 14: How To Use The Vent Graph

    LDVR Series Direct Vent Gas Fireplace Twist Lock Pipes When using Vermont Castings Group twist-lock pipe it is Vermont Castings Group twist-lock pipe it is twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
  • Page 15 LDVR Series Direct Vent Gas Fireplace Vent Opening for Combustible Wall 9³⁄₈” (40mm) 20" (508mm) Framing Detail 10³⁄₈” (64mm) Top View Straight Venting Fireplace Hearth DVR584-600 Opening for Noncombustible Wall 20" 20" Rear vent no elbows (508mm) (508mm) Max. Max. 2/99 djt 7¹⁄₂”...
  • Page 16: Vertical Sidewall Applications & Installation

    LDVR Series Direct Vent Gas Fireplace Zero Termination Clearance Sleeve Flex Section Appliance Collars Firestop CFM133 Fig. 19 Firestop and zero clearance sleeve in place. CFM133 DVR Series Typical corner install FP1473 2/26/01 sta Finished Wall Fig. 21 Grasp the vent pipe close to the collar and bend to 45° angle.
  • Page 17 LDVR Series Direct Vent Gas Fireplace • The maximum horizontal vent run is 0 ft. (6.1 m) when 7 ft. (2134 mm) the vertical vent rise is 7¹⁄₂ ft. (.3 m). (Fig. 3) • The maximum number of 90° elbows per side wall 10 ft.
  • Page 18 LDVR Series Direct Vent Gas Fireplace Vertical Sidewall Installation Adjustable Zero Clear- Maximum Length ance Sleeve 1” (305mm) STEP 1 Locate vent opening on the wall. It may be necessary #8 Screws () to first position the fireplace and measure to obtain hole location.
  • Page 19: Below Grade Installation

    LDVR Series Direct Vent Gas Fireplace Always install hori- zontal venting on a level plane. CFM138 CFM136 Fig. 30 Measure horizontal length including ” overlap. Fig. 32 Horizontal length requirement. CFM136 CFM138 Below Grade Installations Rear Vent horizontal length High 4", 7"...
  • Page 20: Vertical Through-The-Roof Applications & Installation

    LDVR Series Direct Vent Gas Fireplace Vertical Through-the-Roof Applications Zero Clearance Sleeve 7TDVSNORK (if required) This Gas Fireplace has been approved for: (Snorkel) 1. Vertical installations up to 40’ (1 m) in height. Up to Firestop 10’ (3 m) horizontal vent run can be installed within the 4”...
  • Page 21 LDVR Series Direct Vent Gas Fireplace Attic Insulation Shield Max. 8’ (.4m) Joist Typical Ceil- 45° ing Support 40’ Application (1m) Max. 8’ (.4m) Ceiling Instal- 45° lation 11" Upper Floor 11" Joist Typical Roof Support Ap- Firestop Spacer plication Nails (4) Typical Offset Installation FP101...
  • Page 22 LDVR Series Direct Vent Gas Fireplace Vent Termination Roof Min. Storm Collar ’ Min. 2' (610 mm) Roof Flash- Roof Support Attic Insulation 40’ Shield (1 m) Attic Insulation Joists Joists FP1185 Fig. 40 Minimum termination to roof clearance. FP10 Fig.
  • Page 23: Venting Components

    LDVR Series Direct Vent Gas Fireplace Venting Components 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - 584A Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) venting components rear vent term 4/6/99 djt Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination Kit Starter Kit - Model 7TDVSKV - Vertical Venting...
  • Page 24: Louvre Removal

    LDVR Series Direct Vent Gas Fireplace Operating Instructions 6. Tilt the window frame assembly out slightly at the Glass Information bottom, lift the window frame assembly up and away from the fireplace. Only glass approved by Vermont Castings 7. To replace the window frame assembly reverse Group should be used on this fireplace.
  • Page 25: Installation Of Logs, Lava Rock & Ember Material

    LDVR Series Direct Vent Gas Fireplace Installation of Logs, Lava Rock & Ember Material The logs are fragile and should be handled 33LDVR with care. Keep the packaging material out of the reach of children and dispose of the 1. Place rear log left (A41) on rear bracket (ensure the material in a safe manner.
  • Page 26 LDVR Series Direct Vent Gas Fireplace 36LDVR 1. Place rear log (B158) on rear bracket (ensure log is seated properly to the bracket and located to the two pins), so it will not move from side to side and is Rear Figure 44 (B158)
  • Page 27: Flame & Temperature Adjustment

    LDVR Series Direct Vent Gas Fireplace 43LDVR 1. Place rear log (BD15) on rear bracket (ensure log is Figure 46 centered and seated properly to the log support). 43LDVR . Place front left log (BD16). Use log’s bottom notch to Top Center locate it onto the front support and just rest on top of (BBD18)
  • Page 28 LDVR Series Direct Vent Gas Fireplace 33LDVR LG384 Glowing Embers 36LDVR LG48 Glowing Embers LG384 33LDV log flames 1/05 39LDVR LG415 Glowing Embers Figure 49 43LDVR LG435 Glowing Embers 10007317...
  • Page 29: Lighting And Operating Instructions (Sit80 Valve)

    LDVR Series Direct Vent Gas Fireplace Lighting and Operating Instructions For Fireplaces Equipped with the SIT820 Valve FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A.
  • Page 30: Lighting And Operating Instructions (Sit8 Valve)

    LDVR Series Direct Vent Gas Fireplace Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGHTING THE APPLIANCE Follow the gas suppliers instructions.
  • Page 31: Lighting And Operating Instructions (Af4000 Valve)

    LDVR Series Direct Vent Gas Fireplace Lighting & Operating Instructions For Fireplaces equipped with AF4000 Gas Valve WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. For Your Safety, Read the Following Warnings before Lighting the Appliance •...
  • Page 32: Troubleshooting The Gas Control System

    LDVR Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION...
  • Page 33: Troubleshooting (Sit8 Valve)

    LDVR Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT 8 Valve with Synetek Electronic Control Operating Diagram Abnormal Operation Normal Operation ON/OFF Switch Closed? 5 sec Inter-Trial Delay LED: Steady Flash? Safe Start Check On? Lockout: Flame detected out of sequence Reset by interrupting ON/OFF switch or power for 10 sec 0 Sec Purge...
  • Page 34: Troubleshooting (Sit80 Valve)

    LDVR Series Direct Vent Gas Fireplace Troubleshooting American Flame Gas Control System If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals.
  • Page 35 LDVR Series Direct Vent Gas Fireplace Troubleshooting American Flame Gas Control System (continued) Figure 50: AF4000 MOD Module Right Side Remote/Off Switch Adjustment Continuous PIlot Off/On Switch FP176 “I” Pilot “S” Pilot Connection Connection Figure 51: AF4000 MOD Module End 8 Pin IPI Connection 6 Volt DC Adapter...
  • Page 36: Gas Control System Error Codes (Af4000 Valve)

    LDVR Series Direct Vent Gas Fireplace American Flame Gas Control System Error Codes Ignition Safety: Protection for Ignition System Error Code: One beep every one second Description of Fault: Warn users if the pilot is not successfully ignited in 60 seconds. How to Clear: Switch OFF then ON to re-attempt ignition.
  • Page 37: Fuel Conversion Instructions

    LDVR Series Direct Vent Gas Fireplace PSE Pilot Fuel Conversion Instructions Using a suitable wrench on the hexagonal body unscrew The conversion of this appliance from one gas the pilot hood assembly from the pilot, do not twist the to another must be carried out by an authorized hood itself.
  • Page 38 LDVR Series Direct Vent Gas Fireplace Main Connection MAIN Inlet Pilot Adj. PILOT Outlet Gas Type Marker Rubber Cap (LP Position Shown) Minimum FP1769a Rate Screw CO137 Fig. 55 Remove rubber cap and adjust gas type marker. 5. Turn on gas supply and check that plugs are tight and leak free.
  • Page 39: Maintenance

    LDVR Series Direct Vent Gas Fireplace Maintenance Most of these components may require only an occasional Burner and Burner Compartment checkup and cleaning and some may require adjustment. It is important to keep the burner and the burner compartment If repair is necessary, it should be performed by a clean.
  • Page 40: Replacement Parts

    LDVR Series Direct Vent Gas Fireplace 39LDVR 36LDVR 43LDVR 33LDVR 7a,b 6a,b 18a,b 19a,b ON H/L OFF/CONTINUOUS PILOT BUTTON Vermont Castings Group reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
  • Page 41 LDVR Series Direct Vent Gas Fireplace LDVR (continued) Ref. Description 33LDVR 36LDVR 39LDVR 43LDVR Log Set (complete) 10007567 10010113 1000814 10008314 Front Left Log B160 BC15 BD16 Front Right Log B159 BC16 BD17 Front Center Log B161 B138 B138 Rear Log...
  • Page 42 LDVR Series Direct Vent Gas Fireplace LDVR (continued) Ref. Description 33LDVR 36LDVR 39LDVR 43LDVR Support Front Log 1000756 1000711 10008416 10008469 ON/OFF Switch 5184 5184 5184 5184 Relief Plate Assy (Burner Base) 1000419 1000419 1000419 1000419 Remote Switch Kit (Not shown)
  • Page 43: Optional Accessories Fan Kits

    LDVR Series Direct Vent Gas Fireplace Optional Accessories Available Fan Kits Thermal Sensor FK24 Fan Assembly This auxiliary fan system increases the efficiency of the circulation of the heated air. The FK4 fan kit allows variable speed control of the circulation fan and also incorporates a heat sensor in the circuit.
  • Page 44: Ceramic Refractory Lining

    11/02 Kit Model and Finish Model Function/s Controlled ON/OFF Unit Sandstone Black Grey ON/OFF and Temperature 33LDVR 33LDVRCR 36LDVR GAHC3J0 GAFC3J0 GABC3J0 GAGC3J0 IMTFK Wall mounted thermostat control 39LDVR 39LDVCR (must be used in bedroom installations)
  • Page 45: Trim Kits

    LDVR Series Direct Vent Gas Fireplace Screen Door Kit Optional Trim Kits Appliance Model Kit Model Louvre Accent Trim 33LDVR 33DVSDKS Pewter Appliance Model Main Louvre Kit Additional Louvre 36LDVR 36DVSDKS Pewter Polished Brass 33LDVR 33DVSDKB Black 36LDVR 36DVLMP 36DVLAP...
  • Page 46 LDVR Series Direct Vent Gas Fireplace 10007317...
  • Page 47: Limited Lifetime Warranty

    LDVR Series Direct Vent Gas Fireplace LIMITED LIFETIME WARRANTY Lifetime Warranty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. Five Year Warranty The following components are warranted for five (5) years to the original owner, subject to proof of purchase: Ceramic Fiber Logs.
  • Page 48: Energuide

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) 33LDVRRN 6.6 33LDVRRP 6.6 33LDVREN 7.7 33LDVREP 7.7 33LDVRIN 7.7 33LDVRIP 7.7 36LDVRRN 57.5 36LDVRRP 57.5 36LDVREN 63.6 36LDVREP 63.6 36LDVRIN 63.6 36LDVRIP 63.6 39LDVRRN 50. 39LDVRRP 50....

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