Engine; Engine Removal - Toro Reelmaster
4000?D Service Manual

Engine

Engine Removal

1. Park machine on a level surface, lower cutting units,
stop engine, engage parking brake, and remove key
from the ignition switch.
2. Pivot seat up. Lift front canopy and remove from the
brackets (Fig. 19).
3. Disconnect and remove battery from the machine
(see Battery Service in Chapter 5 − Electrical Systems).
CAUTION
If engine is hot, pressurized coolant can escape
and cause burns when the radiator hoses are re-
moved. The radiator and exhaust exhaust tube
may be hot. Avoid possible burns; allow engine,
radiator, and exhaust system to cool before re-
moving radiator hoses or exhaust tube.
4. Drain radiator. Disconnect both hoses from the ra-
diator (Fig. 20).
5. Remove air hose from air intake manifold (Fig. 20).
6. Remove exhaust shield from the engine (Fig. 20).
7. Remove fan guard and fan shroud from the radiator
(Fig. 20).
8. Remove fan from the fan pulley. Remove fan shroud
and fan from machine (Fig. 21). Remove fan shroud
from the machine.
Reelmaster 4000−D
1
1. Canopy
5
4
1
3
1. Battery
2. Upper radiator hose
3. Lower radiator hose
4. Fan guard
5. Fan shroud
6. Exhaust shield
3
1. Fan
2. Fan pulley
Page 3 − 13
2
Figure 19
2. Brackets
2
11
10
6
12
9
Figure 20
7. Starter
8. OIl pressure switch
9. Alternator
10. Air hose
11. Hi temp. warning switch
12. Hi temp. cutout switch
1
2
Figure 21
3. Cap screws
Kubota Diesel Engine
8
7