3.2.6 Gas Leaks ............. 3-7 WARRANTY ..........1-2 3.2.7 Ventilation ............3-7 ORION CARAVAN WARRANTY COVER ..1-2 3.2.8 Gas BBQ point ..........3-8 6 Year Body Shell Integrity Guarantee ..1-2 1.3.1 THE ELECTRICAL SYSTEM – 230 VOLT ... 3-9 1.3.2...
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Congratulations on the purchase of a fine touring caravan! To ensure you enjoy your caravanning to the full, may we commend the following books from Haynes Publishing? They have been written by John Wickersham whose caravanning articles appear every month in several magazines, including the Members’...
Your caravan is designed to give many years of use, regular maintenance is however necessary to ensure trouble free service. Your Bailey Retailer is equipped to offer service facilities, repair work and any spare parts you may require.
Bailey retailers sell our products of their own choice and not as agents. They are, therefore, unable to bind Bailey Caravans Ltd or make any representation or undertaking whatsoever on behalf of Bailey Caravans Ltd.
1.3.3 Warranty Extension An additional three (3) year extension to the standard Manufacturer’s Warranty cover (making 6 years cover in total) is available as a cost option. Please ask your supplying Bailey Retailer for more information. 1.3.4 Customer Support In the unusual event of something going wrong your first contact should always be your supplying retailer.
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The Warranty Registration Form must have been sent to Bailey within six (6) weeks of the original purchase date. It is the responsibility of the Bailey Retailer to forward this information to Bailey. This is part of the terms of trading that that the Bailey Retailer has with Bailey. The Orion caravan shall:...
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(d) transport costs to and from point of repair. 14 Bailey will only be liable for costs which are incurred as a direct consequence of the event, defect or fault leading to the claim being made under this warranty. No liability will be...
Introduction CARAVAN REGISTRATION AND IDENTIFICATION SCHEME (C.R.I.S) This caravan has been security marked and recorded under the Caravan Registration and Identification Scheme that is organised by the Caravan Industry. Shortly after purchasing this caravan you should receive your Touring Caravan Registration Document. It will be sent by post to your home address.
Introduction SAFETY This handbook contains the information that you will require for safe enjoyment of your tourer. All of the information contained herein is important. However to draw your attention to specific items we have prefixed them with the following symbols to indicate a warning, caution or note respectively: Warnings are items that if ignored can cause the user(s) physical harm.
▲ The towing vehicle and towing hitch handbooks/manufacturers must be consulted for their specification prior to towing. ▲ The maximum static nose weight for all Bailey caravans is 100Kg. This should never be exceeded regardless of whether the towing vehicle’s upper limit is greater.
Nose weight may be measured using a proprietary brand of nose weight indicator. Such equipment is obtainable from your Bailey Dealer. Another simple method is to use bathroom scales and a suitable piece of strong timber as a platform to rest the tow hitch on.
2.2.4 Recommended tow ball height The recommended tow ball height for Bailey Caravans is 415 +/- 35mm (i.e. between 380mm and Purpose - To apply a trailer’s brakes if it becomes separated from its towing vehicle. Having done this, 450mm).
Caravan & Tow Vehicle Fixed ball - Loop the cable around Where no designated Fig c Fig b attachment point has been provided on the towbar: Detachable ball - You must seek the neck of the towball. If you fit the cable like this, use a single loop only.
Caravan & Tow Vehicle ▲ Always load the caravan in such a way that maximises towing safety. Incorrect caravan loading and/or overloading of the towing vehicles rear suspension will also result in poor towing stability. The weight should be distributed so that each side of the caravan carries, approximately, the same LIGHT MEDIUM...
Caravan & Tow Vehicle All lockers and cupboard doors are closed and secured All bunks are secure All rooflights, extractor fans and sunroofs are closed and secured Tables are securely stored in their transit positions Fridge is on 12v operation and door lock is set (if required) All windows are fully closed and latched.
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Caravan & Tow Vehicle The final positioning should be carried out by manoeuvring the caravan by hand. Carefully release the caravan handbrake. Manoeuvre the caravan by hand to position the caravan’s tow hitch directly over the car’s tow ball. ▲ Always manoeuvre the caravan by pushing /pulling on the grab handles only. Not the body panels.
Caravan & Tow Vehicle TOWING 2.3.1 Speed limits Where a lower limit is not in force, caravans may be towed at up to a maximum of 50 mph on single carriageways or 60 mph on dual carriageways and motorways. 2.3.2 Pulling away Allow more engine speed to produce the power to move the additional weight of the caravan.
Caravan & Tow Vehicle If there is no rear view through the caravan windows it may be necessary to have additional exterior towing mirrors fitted to provide a view along both sides of the caravan. In some countries these additional mirrors are a legal requirement.
2.3.11 Types of tyres fitted KEY: The tyres fitted by Bailey Caravans 7 Left-hand rear position and 1 Left-hand direction - indicator marker lights, and rear light are suitable for towing at sustained...
If a wheel or tyre has to be changed it should be of the same type of construction and size as originally fitted. ▲ Only use a spare wheel and tyre recommended by Bailey Caravans, which should be of the same specification as those fitted to the caravan.
Caravan & Tow Vehicle 2.3.15 Spare Wheels Orion models are fitted with an ALKO spare wheel carrier together with a wheel and tyre as standard equipment. This is located just behind the caravan axle underneath the caravan. To remove the spare wheel and tyre first extract the split pin on the end of the securing chain, completely remove the large black plastic nut that hold the assembly onto the chassis member.
Caravan & Tow Vehicle 2.3.17 Unhitching Do not pitch in a position in which your outfit will obstruct other people. Try to choose an area that is dry, reasonably level and preferably with a hard base. If you have no alternative but to pitch on a slope ensure that, for when you leave, you are facing down the slope.
Caravan & Tow Vehicle 2.3.20 Driving licences A driver passing a test after 1 January 1997 is restricted to a car/caravan combination not exceeding 3500kg maximum laden weight, and where the maximum loaded weight of the caravan does not exceed the unladen weight of the car.
Caravan Service Systems THE WATER SYSTEM 3.1.1 Water Supply All models are supplied with a 12 volt submersible pump, controlled by a pressure switch. The water inlet is located in the off-side exterior wall, protected by a lift up lid. 3.1.2 The Submersible Pump Operation...
Caravan Service Systems 3.1.3 Troubleshooting FAULT CAUSE SOLUTION Pump doesn’t run No power to pump Check power supply Attach leads/clean connections Fuse has blown Replace fuse do not exceed recommended fuse size. Blockage in pipework Check pipework for kinks. Pump runs but no water No water getting to pump Check water tank is not empty.
3.1.6 Aquasource Direct Mains Water Connection (This is not included as standard equipment, but is available from your nearest Bailey retailer). ● The Aquasource fits simply and securely to your Whale socket system. ● Comes with 7.5m of foodgrade layflat hose, which is compact for storage. (A further 7.5m extension hose is available as an optional extra to extend the hose).
Caravan Service Systems 3.1.8 Setting up the Water System ● Refit old filters: a) Check all plumbing connections. b) It is recommended at this point to sterilise your water container and flush the system through with a sterilising fluid. ● Renew old filter after flushing system through. It is also recommended that the water system is checked during annual service.
Gas Cylinders: Bottled Liquid Petroleum Gas (LPG) is the most convenient portable source of fuel for your caravan. The Orion is designed to be used with CalorLight gas bottles only. The gas locker compartment will accommodate one 7kg and 3.9kg bottle.
Caravan Service Systems ▲ Some industrial LPG appliances operate at high pressure and require a ‘high pressure’ regulator. This often has an adjusting handle on it. Never use such a regulator on a caravan. Propane and Butane gas regulators are not interchangeable. ●...
Caravan Service Systems 3.2.4 Gas safety advice LPG is not poisonous. There is a danger if all air and oxygen were excluded. (Ventilation holes must be kept clear at all times and must not be obstructed). The manufacturers have given LPG a smell in order to identify leaks. 3.2.5 Awning Space LPG Appliance Exhaust There is no danger of pollution within an enclosed awning space from the exhaust of an LPG burning...
Caravan Service Systems All roof-mounted flue installations should be inspected once a year throughout their length for corrosion. Flues should be replaced if any sign of perforation is found. Ensure that the replacement is of an approved type. Check that the external roof seal is seating correctly and the locknut is fully tightened. ▲...
Caravan Service Systems THE ELECTRICAL SYSTEM – 230 VOLT As in the home, care must be exercised when handling mains electricity. Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers. Instructions for electricity supply - low voltage (230 v) 3.3.1 On arrival at caravan site ▲...
Caravan Service Systems 3.3.2 On leaving caravan site ● first switch off the site supply. ● switch off the caravan RCD unit. ● then disconnect the pitch lead. In case of difficulty consult an approved electrical installation contractor (who may be the local electricity board).
Caravan Service Systems A means of checking the polarity of the mains supply when overseas is useful. There are available several proprietary makes of equipment for the purpose (e.g. Martindale tester unit). If it can be achieved, it is preferable to connect live to live, and neutral to neutral to maintain full electrical protection.
● All models have light isolation and awning switches fitted into the control panel. ▲ The appearance of the control panel ORION may vary, but the functions are the CONTROL PANEL same. The 12-volt electrical system fuses are located in the caravan bed box. It has 14 fuses each having identification to their particular use.
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▲ Car type battery chargers are not suitable for charging a leisure battery and may damage ▲ When not using Orion models always ensure that the fridge control knob is turned to the ‘off’ position. Failure to do this will result in a flat battery due to 12V power drain from the fridge circuit relays.
Caravan Equipment THE TRUMA ULTRASTORE WATER HEATER Operating Instructions 4.1.1 Filling the Truma Ultrastore with water ● Check that the safety/drain valve in the cold water intake is closed. The yellow lever should be in the horizontal position, position (e). ●...
Caravan Equipment 4.1.2 Gas operating instructions ▲ Never operate the water heater without water in it! ● Remove exterior cowl cover. ● Open gas cylinder and open quick-acting valve in the gas supply line. ● Select required water temperature at rotary knob (a) infinitely variable from approx. 30 to 70 rotating the inner ring (b).
Caravan Equipment 4.1.4 Electrical operating instructions (230v) Ensure that the water heater is full then switch the isolation switch on. (Usually mounted on the bunk face adjacent to the gas control switch.) ▲ The water temperature cannot be selected, temperature is automatically limited to 70 C.
Caravan Equipment 4.1.7 Important Operating Notes: ● If the cowl is positioned close to an opening hatch (window), keep this closed during operation . See warning plate. Always mount the cowl cover if the heater is not being used. Non observation of this point can lead to the function of the appliance being impaired through water, dirt or insects.
Caravan Equipment 4.1.9 Technical Data Water contents: ........10 litres Gas and electrical operation ... approx. 25 mins Water pressure: ....up to max. 2.8 bar Power consumption ........12V Type of gas: ..Liquid Gas (propane or butane) Ignition: ........... 0.17 A Operating Pressure: ......
Caravan Equipment WHALE SPACE HEATER 4.2.1 General Safety Notes Observe all warnings. In the unlikely event of leaks in the gas system, or if there is a smell of gas: ▲ Extinguish all naked flames ▲ Do not operate any electrical switches ▲...
Caravan Equipment 4.2.2 Operating Instructions For operation of the heater, a 12 V d.c. supply must be connected at all times. To operate the heater’s electric elements, it must also be connected to a suitable 230V a.c. supply. Fan only operation. Turn the selector knob to the fan on ( ) position.
Caravan Equipment 4.2.4 Troubleshooting The heater is equipped with an electronic diagnostic system which will detect fault conditions ranging from poor gas or d.c. supply to internal heater malfunctions. In the unlikely event of a failure, the red light on the control panel will flash a number of times, pause, and repeat until switched off. Count the number of flashes and refer to the table below.
Caravan Equipment THE COUNTRY LEISURE COOKING APPLIANCES Operating Instructions Ensure the gas cylinder is turned on. In the event of a gas smell turn off at the cylinder and contact supplier. The use of a gas cooking appliance results in the production of heat and moisture in the room in which it is installed.
Caravan Equipment THE MIDI OVEN & GRILL 4.5.1 Grill ▲ Accessible parts may be hot when the grill is used! Young children should be kept away. ▲ The heater deflector below the fascia should be pulled out prior to grill operation. ▲...
Caravan Equipment 4.5.2 Oven 1. Ensure the gas cylinder is connected and turned on. In the event of a gas smell turn off at gas cylinder and contact supplier. 2. Remove all accessories and packing that may be in the oven and clean the interior before using it for the first time.
Caravan Equipment 4.5.3 Temperature Control The temperature control in the oven is controlled by a thermostatic gas tap and is variable over the range 130°C to 240°C. Approximate temperatures for the settings on the control knob are shown in the table below.
Caravan Equipment Most cookery books give details of the shelf positions and gas mark settings for each recipe. If in doubt about a recipe you intend to use, study the recipe carefully then find a similar dish in our guide and use our shelf position and gas mark setting recommendation.
Caravan Equipment THE FIRE SENTRY SMOKE ALARM The Smoke Alarm is operational once the battery is connected. When products of combustion are sensed, the unit sounds a loud pulsating alarm until the air is cleared. 4.6.1 False Alarms ‘Hush’ Control Units with the ‘hush’...
Caravan Equipment THETFORD REFRIGERATOR MODEL N112 4.7.1 Switching on the refrigerator ● Clean the inside of the refrigerator before you switch it on. ● Let the refrigerator cool for at least eight hours before you place food in it for the first time. ●...
Caravan Equipment Open the valve of the gas bottle and the gas taps. Set the gas control button to the maximum position. Set the energy source selector switch (A) to ignite the gas flame. 4.7.4 Power with gas 1 Open the valve of the gas bottle and the gas taps. 2 Set the thermostat button (B) to the maximum position.
Caravan Equipment 4.7.7 Door locking mechanism The refrigerator door has an automatic locking mechanism. The door locks automatically when you press it shut firmly. The lock releases unnoticed when you open the refrigerator with your hand. This automatic locking mechanism also keeps the refrigerator door shut during driving. For some models an additional security device is fitted below the refrigerator.
Caravan Equipment THETFORD CASSETTE C-250 TOILET 4.8.1 Introduction The Thetford Cassette Toilet is a high quality product. The toilet forms an integral part of your caravan or camper bathroom, thanks to its functional design which combines modern styling and ease of use. The C-250 Cassette Toilet is manufactured from high quality synthetic materials which makes it a durable, user and maintenance friendly toilet.
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Caravan Equipment Optional features C250 Standard C250 Control panel (with optional features) 4-19...
Caravan Equipment 4.8.2 Preparing for use (standard) Open the access door on the outside of your caravan or camper. Remove the Waste Holding Tank by pulling the safety catch (which holds the tank in place) upwards. Pull the Waste Holding Tank outward to the stop. Tip it slightly and take the tank fully out. Place the tank upright and turn the rotating emptying spout upwards.
Caravan Equipment 4.8.4 Emptying The Waste Holding Tank has a capacity of 18 litres and requires emptying when the red light (LED) on the toilet control display lights up, when the Waste Holding Tank only has capacity for approximately 2 more litres, which is no more than two to three further uses.
Caravan Equipment Toilet Bowl Squirt Thetford Bathroom Cleaner into the toilet bowl. Flush the toilet bowl with water and wipe down the rest of the toilet with a damp cloth. Clean seat and lid The seat and lid can easily be removed: Lift the seat and lid assembly and pull the round pins (inside the assembly) outwards from the pin holes.
Caravan Equipment 4.8.9 Storage It is important that you follow the instructions below if you do not expect to use your Thetford toilet for a long (winter) period. Activate the Control Panel by pressing the flush button. Open the blade and press the flush button until water stops flowing into the bowl.
Caravan Equipment AL-KO SECURE WHEEL LOCK (optional extra) ● Align the wheel so that the receiver can be ● Tighten the locking bolt socket using the wheel seen in the centre of the rim opening. DO NOT spanner provided (or torque wrench as shown) use the rim opening in which the tyre valve is to wheel torque (ideally 86 Nm).
Caravan Equipment 4.10 THE ALKO CARAVAN CHASSIS 4.10.1 Chassis members The recommended tow vehicle coupling height is 415 +/- 35mm from the ground to the centre of the ball. Manufactured from high quality steel, the chassis has extra deep sections to provide strength at points of maximum stress.
4.10.7 Brake drum/hub assembly The Euro Axle fitted to your Bailey caravan comes complete with maintenance-free wheel bearings greased and serviced for life. Adjustment is not required during the design life of the sealed bearing (100,000 km).
Caravan Equipment 4.10.10 Stabiliser Unit: 2) To operate the Stabiliser (once coupled to the towball), simple press the stabiliser lever down as far as it will go (Fig. 4/Item 2). 4.10.11 Uncoupling 1) Pull the stabiliser lever handle up as far as it will go, open the coupling handle and lift the AKS 3004 from the towball.
Caravan Equipment down by hand force only DO NOT use your foot or an extension bar, this will damage the components (Fig. 6). 3) When opening or closing the stabiliser lever, please ensure your hand does not touch the coupling handle - you may accidentally trap your fingers! (Fig.
Caravan Equipment 4.10.19 Jockey wheel Lubricate wheel and screw thread periodically with grease. 4.10.20 Brake linkage All moving parts should be lubricated periodically to ensure their satisfactory operation. 4.10.21 Corner steadies The screw and pivot pins should be lubricated periodically to ensure their satisfactory operation. 4.10.22 Braking system adjustment (At 500 miles, then every 3,000 miles or 1 year) Ensure the towing shaft with coupling...
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Caravan Equipment Check the brake rod support bracket, (fixed to the floor) is supporting the brake rod evenly. The brake rod must always run straight, never bent or curved under any fittings. On tandem axles, using the double balance bar, a brake rod support tube (Part No.
Caravan Equipment ▲ In order to operate the Al-Ko braking system correctly adequate traction of caravan wheels is required when reversing. Therefore surface conditions that would result in a lack of traction should be avoided. Example: Peas, shingle/loose gravel. ▲ Care should be taken when traversing ramps or other obstacles in order to prevent damage to the caravan under gear.
Caravan Equipment b) Using both hands on the two toggle catches, press the glass dome up about 2 cm and fasten the toggle catches in the corresponding setting. To close Heki 2, proceed with steps (a - b) in reverse order. 4.11.4 Closing the blinds a) To close the blinds, take hold of the end rod (without rocker) in the recessed grip and engage in the b) Select the required position (black-out / flyscreen) by moving both joined end rods together.
Caravan Equipment 4.12 STATUS 530 DIRECTIONAL TELEVISION & FM RADIO ANTENNA Frequency Range UHF 470-860 MHz VHF 40-230 MHz FM 88 - 108 MHz Antenna Forward Gain Amplifier Gain 18 db* Gain Adjustment 15 db ± 1.52 db Flatness Noise Figure 3 db Output Impedence 75 ohms...
Caravan Equipment 4.12.4 Fault Finding The following are some of the key areas we suggest you check which generally solve the most common problems encountered with the operation of the Status antenna. Coaxial Plugs It is critical that all coaxial plugs in the system are fitted correctly. Please check each individual plug ensuring it is wired correctly.
Caravan Equipment 4.13 DAEWOO MICROWAVE OVEN 4.13.1 Precautions to avoid possible exposure to excessive microwave energy ▲ Do not attempt to operate this oven with the door open since open-door operation can result in harmful exposure to microwave energy. It is important not to remove or tamper with the safety interlocks.
Caravan Equipment FEATURES (continued): Display - Cooking time, power level, indicators and present time are displayed. Auto cook - Used to cook using a programme or to reheat. Defrost - Used to defrost foods by weight or time. Power - Used to set power level. Clock - Used to set clock.
Caravan Equipment 4.13.3 Wattage Output Chart The power-level is set by pressing the power button. The chart shows the display, the power level and the percentage of power. Touch Power button Power level (Display) Approximate Percentage of Power once P-HI 100% twice P-80...
Caravan Equipment 4.13.5 Weight Defrosting “Weight Defrost” lets you easily defrost food by eliminating guesswork in determining defrosting time. The minimum weight for “Weight Defrost” is 200 gram and the maximum weight is 3,000 grammes. Follow the steps below for easy defrosting. 1.
Caravan Equipment 4.13.8 Cooking in Two Stages All recipes require frozen foods to be defrosted fully before cooking. This oven can be programmed to automatically defrost foods before cooking. 1. Press Defrost button (The DEF indicator and “0” appear and the g indicator starts blinking). 2.
Caravan Equipment 4.13.11 Child Safety Lock SAFETY LOCK prevents unwanted oven operation such as by small children. To set, press and hold Stop/Clear button for 3 seconds. Lock indicator appears and a beep sound. To cancel, press and hold Stop/Clear button for 3 seconds. Lock indicator disappears and a beep sounds. 4.13.12 To Stop The Oven While The Oven Is Operating 1.
Caravan Equipment • The oven doesn’t work 4.13.14 Before You Call For Service Refer to the following checklist, you may prevent an unnecessary service call. Check that the power cord is securely plugged in. • Sparking in the cavity: Check that the door is firmly closed. Check that the cooking time is set.
▲ Under no circumstances use any abrasive agents, methylated spirit, white spirit, other solvents or washing up liquid to the exterior of your caravan. ▲ No touch up painting should be carried out prior to consulting with a Bailey Service Centre for approved methods.
General 5.1.3 Window Catches and Stays Turn catch arm to the vertical position to open. A night vent position is available by depressing the locking knob and locating the catch into the outer catchplate slot. The windows are held open by an adjuster knob, tightening off the knob in a clockwise direction will hold the window open in the desired position.
General These actions will not affect the FR treatment of the fabric. Heavy soiling will require professional cleaning. 5.1.8 Curtains All fabrics will fade to some degree if exposed to direct sunlight, particularly natural fibres such as cotton etc. ▲ Curtains should not be left closed during daytime otherwise some fading will be experienced. Dry cleaning only recommended.
General 5.1.13 For Containers 1. All water remaining in the container should be disposed of so that the container is empty. (If the container is an onboard tank, it should be removed if possible.) 2. The outside of the container should be thoroughly cleansed and washed down to remove any dirt, dust or other contaminant.
General FIRE AND SAFETY PRECAUTIONS ▲ Your attention is drawn to the notice affixed in the caravan advising on fire prevention, ventilation and what to do in case of fire. Ensure that the occupants are familiar with escape routes, in case of a fire. 5.2.1 Children ▲...
General 5.2.6 Petrol/Diesel Fumes The fitting of a tail pipe deflector to your exhaust will reduce the possibility of fumes entering your caravan through the front fixed ventilation points. However, an extension fitted to an exhaust tail pipe will be illegal if it projects excessively beyond the vehicle body or bumper. 5.2.7 Original Equipment Appliances See sections devoted to individual appliances.
General BUNK ASSEMBLY 5.3.1 Slatted Bed (Fig. 1) Grasp the leader board. Walk backwards holding the leader board until bed is fully extended. iii. Arrange seat cushions to suit. Fig. 1...
General WATER SYSTEM - FAULT FINDING FAULT - Water not flowing from any tap when operated but pump runs 5.4.1 Cause Cure Water source empty Check water level and re-fill if necessary Pump wired in reverse Check wiring, refer to pump manufacturers’ instructions Pump not primed Refer to pump manufacturers’...
General 5.4.4 FAULT - Water flows from hot tap but has reduced flow from cold Cause Cure Cold water pipe kinked preventing flow Check and re-route if necessary Blockage in cold pipe line Disconnect pipes after 1st Y connector and check up to tap Cold tap not connected Refer to installation instructions...
General 5.4.8 FAULT - Water heater difficult to drain Cause Cure Hot taps not open preventing air entering Open taps hot system to let water out. Air bleed pipe kinked or blocked. Unkink or unblock pipe. 5-10...
General ROOM HEATER - FAULT FINDING FAULT - Heater will not light 5.5.1 Symptoms Cause Cure Spark visible No gas. Bottle temperature too low Check bottle and taps. See gas supply notes. Regulator malfunction. See gas supply notes. Overgassed. Refer to lighting instructions.
General BRAKE FAULT FINDING CHART - AL-KO FAULT - Braking is one-sided 5.6.1 Cause Cure Incorrect adjustment at wheel. Adjust as described. Brake cable seized. Free off cable or replace. Brake lining contaminated with grease. Replace brake shoe assemblies. FAULT - The trailer brakes during mild decelerations 5.6.2 Cause Cure...
General FREQUENTLY ASKED QUESTIONS Does the battery charge when connected to the car or mains supply? Yes. Does the master switch need to be in the “ON” position for this? Irrespective of the position of the 12V switch the caravan battery should automatically charge whilst in transit.