P. 6 Cam; Clutch, L - Honda C72 Shop Manual

Honda motorcycles shop manual
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I
t
e
m
Ex.
In. valve
Ex. valve
stem
and
guide
In.
valve
stem and
guide
Valve spring ou
l
er
Valve
spring ou te
r
Valve sp ring
inner
Co
m shoft
Thickness
of head
Width
C
lea rance
C learan
ce
Fr
ee
length
Te
ns ion
Decl
in
e
Free length
Ten
sion
Decline
Shoft
dio.
Bend
of sho
ft
Hei
gh
t
of cam
Cam
shaft and bearing
Clearan
ce
of
jou
rnal
Valve timing Ex.
Opening
angle
[
at
1.1
mm (0.0431 of
l
ift
length)
Closing
angle
Valve timing
In.
Ope
ning
angle
[
a
t
1.1
mm
10.0431 of
l ift lengt
h)
Closing
ongle
Com
sprocket
Bottom diameter
Rocker arm
T
a fix
steps
on slippe
r face
Standard
1.
0
0 .03936
1.0
-
1.5
0.0393
-
0.059
0.02-004
0.0007 -
0.00
15
0.01-0.03
0.00039 -0.0011
43.82
1.725
11.6-12.4
kg
24.2-25.8 kg
25.57 -27.3Ib
53.36 -
56.8
Ib
wilhin
1.
0.03937
34.66
1.364
3.9-4.3
kg
14
.5-15.5 kg
8.59-9.48 Ib
31.97-34
.17Ib
within
I
.
0.0393
19.98-19.99
0.5
Or
less
0.0019
Over 20
0.0787
ove
r
0.08
0.0031
over 0.07
0.00275
42
.3
o
r
less
1.
665
Remarks
At 34.5 mm
(1.351
of
binding
leng th
I
At
27.5
mm 11.081
of
t
I
max. lifl
~~5;ore
I
33.4
less
1.314
1.5
mo
re
0059
19.95
less
At 31.5
mm
(1.2
41
o
f
binding
len
gth
At
24.5
mm
(0
.96t
of
ma x.
lifl
0.786-0.787
0.785
withi
n
0.01
0.0003
26.98-2 7.02
001062-001063
I-I
1+1
0.003-0.Q3
0.00011-
0.00
11
before lower
dead
point
25
°
after
upper
dead
poin
t
10°
bef
o
re
upper
dead
point
10
0
aft
e
r
lowe
r
dead
pcint
25
0
74.766
2.943
4
0
.05
more
0.0019
26.7 less
001
05
0.08
mo
re
0.0031
±5°
74.2
less
2.922
0.3
more
0.0118
P. 6 cam
N
on-cle
aran
ce
I
P.
6
com
N
on-clearance
In case of having
some
trouble on
slipper
surface
r
1
e m
I
Standard
I
Repairing limit
I
Rema
rks
In
.
dia.
13.0
-
13.027
13.1
mo
re
0.51
1 -
0.522
0.515
Rocker
arm c rank pin
Out. dia.
12.966-12.984
12.9 less
I
0.510-0.511
0.5
078
Clearance to
rocker
0.16
-
0.061
0.1
more
orm
0.0006-0.0024
0.0039
Ex. In.
valve
adjust
T
oppet
clea rance
0.09-0
.11
out of
Cool
sta
te
0.0035
-
0.0043
stonda
rd
Cam
choin
tensi
one
r
Free length
73
70
less
spring
2.874
2.755
Tension
16.0
-
16.2
kg
10 less
35
.28
- 35.71
Ib
22.05
Cam
cha
in tensi
one
r
Oul. dio.
59.2-59.8
58.5 less
Without injury
of
roller
2.33-2.35
2.303
rubb
e
r
D.
Upper Crank Ca se
I
t
e
m
I
Standa
rd
I
Repair
ing
limit
I
Remar
ks
I
H
o
le,
shift drum
In
dia.
34
.0-34.02
34.2
more
I
1.338
-
1.339
1.346
In
dia
.
of
ox
Ie
12.0
-
12.01
12.2 mo
re
0.472
-
0.473
0.4803
I
Com
choin gu
id
e roller
Out. dia.
13.966
-13.984
13.9 less
pi
n
0.549
-
0.550
0.547
Chain
gu
ide roller
In.
dio
.
14.
0
-14
.0
1
14 .1
mo
re
0.5511-0.5518
0.5551
I
E.
Clutch· L.
Cr
ank Case Caver
r
tern
I
Standard
I
Repa iring
limit
I
Remarks
I
I
I
Clutch
cen ter
In.
dia.
I
25
.0
- 25 .021
,
24
.9
I
21.0
-
21.08
4
20.9
less
0.984-0.985
0.980
0.826
-
0.830
I
0.822
Out-r
oun
d swing
withi
n
0.1
0
.2
mo
re
,
0.0039
0.0078
Pri
mary
drive sprocket
Bottom diameter
39.11-39.21
38.3 less
I
1.5397 -
1.5436
1.5078
Clu
tch
friction
disc
Thickness
4.8
-4
.9
4.4
less
0
.1889
- 0.1
929
0.1732
Strain
within
0.2
0.5
mo
re
I
0.007B
0.0196

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