Cornelius TS-009 Repair Manual
  1. Manuals
  2. Brands
  3. Cornelius Manuals
  4. Ice Cream Maker
  5. TS-009
  6. Repair manual
Cornelius TS-009 Repair Manual

Cornelius TS-009 Repair Manual

Home ice cream maker cornelius ts-009
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
REFRIGERATION INSTALLATIONS LIMITED
Unit D9 Newton Business Park
Cartwright Street
Hyde
Cheshire SK14 4EH
Telephone: +44 (0)161 366 1110
Fax: +44 (0)161 366 1190
HOME ICE
CREAM MAKER
MODEL TS-009
REPAIR MANUAL
© The images and text within
this document are the copyright of Refrigeration
Installations Limited. No part of this document may be reproduced in any form or by
any means without the prior written permission of the copyright owners.
D ocument Reference: WI 9
Page 1 of 1
Issue 02

Advertisement

Table of Contents
loading

Related Manuals for Cornelius TS-009

Summary of Contents for Cornelius TS-009

  • Page 1 Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 HOME ICE CREAM MAKER MODEL TS-009 REPAIR MANUAL © The images and text within this document are the copyright of Refrigeration Installations Limited. No part of this document may be reproduced in any form or by any means without the prior written permission of the copyright owners.

  • Page 2: Table Of Contents

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Index Revision Status and Authority for Issue Purpose Scope Responsibilities Health and Safety Abbreviations and Definitions Parts Overview Fault Identification Unit Dismantling...

  • Page 3: Revision Status And Authority For Issue

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 1. Revision Status and Authority for Issue Document Comments Changed By Date Issue Level First issue Raised by CRP 08-04-05 Reviewed,...

  • Page 4: Purpose

    Fax: +44 (0)161 366 1190 2. Purpose The purpose of this document is to provide a reference to facilitate the diagnosis and repair of faults to the TS-009 Home Ice Cream Maker. 3. Scope This document covers versions of the Home Ice Cream Maker Model TS-009 supplied by Refrigeration Installations Limited.

  • Page 5: Health And Safety

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 5. Health and Safety The Home Ice Cream Maker is mains electricity powered and any checks or repairs must be carried out by qualified personnel and in full compliance with any relevant national or local legislation or codes of practice concerning the safety of personnel working with electrical equipment.

  • Page 6: Parts Overview

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 7. Parts Overview Top Motor Assembly Ice Cream Container Paddle Refrigeration Barrel Control Panel Display F Appliance Body On/Off Switch Mains Entry Cable...

  • Page 7: Fault Identification

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 7. Parts Overview (Continued) Detail of Control Panel Displays: TS-009AS TS-009A 8. Fault Identification 8.1 Machines returned for repair will rarely have an accurate technical description of the suspected fault.
  • Page 8 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 8. Fault Identification (Continued) 8.3 Plug the machine into the mains electrical supply and switch on the On/Off switch located in the rear of the right hand panel.
  • Page 9 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 8. Fault Identification (Continued) 8.8 The positioning of the Ice Cream Container and its handle, and the positioning of the clear sealing ring on the top of the Refrigeration Barrel are critical.
  • Page 10 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 8. Fault Identification (Continued) If the Paddle fails to turn and it is not due to the Top Motor Assembly seating incorrectly then, providing the motor is being supplied with power, the motor itself will need changing.

  • Page 11: Unit Dismantling

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 9. Unit Dismantling IMPORTANT NOTE: The Home Ice Cream Maker has a combined mains distribution and logic control PCB that includes SSD’s. When handling PCB’s either in or out of the unit it is recommended that anti-static handling precautions be taken.
  • Page 12 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 9. Unit Dismantling (Continued) Right hand side panel screw Rear panel screw Front panel screw 9.2 Lift the appliance upper moulding from the unit by holding it low down on the right and left hand sides.

  • Page 13: Repair

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10. Repair 10.1 Motor Replacement 10.1.1 Remove the Top Motor Assembly from the appliance and pull the Paddle out of its seating. Remove the two Philips head cover retaining screws that attach the clear plastic cover to the motor housing and remove the cover.
  • Page 14 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.1 Motor Replacement (Continued) 10.1.3 Carefully lift the top ventilated moulding away to reveal the motor and its wiring. The centre moulding and bottom moulding should be kept in close contact.
  • Page 15 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.1 Motor Replacement (Continued) 10.1.5 Remove the primary drive cog from its location socket and the toothed drive belt. Turn the assembly over and remove the four Philips head mounting screws complete with nut and shakeproof washer.

  • Page 16: Cooling Fan Replacement

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.2 Cooling Fan Replacement 10.2.1 Remove the three Philips head screws that hold the fan mounting bracket to the base of the unit. Remove the cable ties from the wiring and lift the connector block out of its seating.

  • Page 17: On/Off Switch Replacement

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.2 Cooling Fan Replacement (Continued) 10.2.2 The fan can now be separated from the bracket by removing the two Philips head fan fixing screws.
  • Page 18 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.3 On/Off Switch Replacement (Continued) 10.3.2 Note the position of the four wires on the back of the switch and remove them from the spade terminals.

  • Page 19: Pcb And Motor Connector Replacement

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.4 PCB and Motor Connector Replacement (Continued) 10.4.1 If the PCB or other parts are to be replaced remove the two Philips head screws (X in the previous picture) and remove the motor connector retaining bracket.

  • Page 20: Mains Lead Replacement

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.4 PCB and Motor Connector Replacement (Continued) 10.4.2 Continued Transformer Buzzer 10.5 Mains Lead Replacement 10.5.1 Remove the two Philips head screws that attach the cable clamp and remove the clamp.

  • Page 21: Compressor Replacement

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.6 Compressor Replacement 10.6.1 When a compressor fault is suspected, as determined in Section 8.6, and replacement of the compressor is required the machine should be dismantled as described in Section 9.
  • Page 22 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.6 Compressor Replacement (Continued) 10.6.5 Cut through the capillary tubing above the drier (point A in the picture).

  • Page 23: Test

    REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 10.6 Compressor Replacement (Continued) 10.6.8 Fit a new compressor complete with a Schrader valve on the suction pipe and re-connect the second suction pipe and the discharge pipe as originally fitted.
  • Page 24 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 11. Unit Re-assembly Re-assembly of the unit is essentially the reverse of the dismantling procedure but the following points are important. 11.1 Thoroughly clean between the cooling fins of the condenser coil with compressed air, vacuum or a brush.
  • Page 25 REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 IMPORTANT ENVIRONMENTAL INFORMATION FOR REPAIRERS WITHIN THE EUROPEAN ECONOMIC AREA The European Parliament will enforce new regulations in 2006 concerning the disposal of electrical and electronic equipment such as the Home Ice Cream Maker.

Table of Contents