Napoleon GDI-30GN Installation And Operating Instructions Manual

Natural gas propane

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed as an OEM
installation in manufactured home (USA only) or
mobile home and must be installed in accordance
with the manufacturer's instructions and the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United
States or the Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH, in Canada.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. A conversion kit
is supplied with the appliance.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
GDI-30GN
NATURAL GAS
GDI-30GP
WARNING
!
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.28A
W415-0832 / A / 02.14.11
1

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Summary of Contents for Napoleon GDI-30GN

  • Page 1: Safety Information

    NEVER ALLOW CHILDREN TO TOUCH GLASS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION INSTALLATION INSERT LEVELLING CHIMNEY CONNECTION GAS INSTALLATION OPTIONAL WALL SWITCH / THERMOSTAT FRAMING MINIMUM MANTEL CLEARANCES FINISHING 4 SIDED SURROUND DOOR REMOVAL AND INSTALLATION MEDIA TRAY INSTALLATION MEDIA INSTALLATION LOGO PLACEMENT REPLACEMENT BLOWER INSTALLATION...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Door, see “FINISHING - DOOR REMOVAL AND INSTALLATION” section. Venting, see “INSTALLATION - CHIMNEY CONNECTION” section. Surround, see “FINISHING - 4 SIDED SURROUND INSTALLATION” section. Rating Plate, see “RATING PLATE INFORMATION” section. Glass, see “FINISHING - GLASS BURNER INSTALLATION”...
  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...
  • Page 5: Dimensions

    DIMENSIONS 3” Ø COLLARS 27 ½” ” ” 25 ½” ” ” ” ” 13 ¾” ” 13 ¾” ” ” 7 ¼” 42” GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 6: General Information

    The installation must conform with local codes or, in We suggest that our gas absence of local codes, the National Gas and Propane hearth products be installed Installation Code CSA B149.1 in Canada, or the National and serviced by professionals Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United who are certified in the U.S.
  • Page 7: Rating Plate Information

    MENT. LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT 10 PIEDS ET 35 PIEDS RESPECTIVEMENT. LONGUEURS VERTICALES NGUEURS V WOLF STEEL LTD. 24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA TARIO L TARIO GDI/CDI-30G W385-0492 / C INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.
  • Page 8: Installation

    3.0 INSTALLATION WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF USING CO-AXIAL VENTING WITH SPACERS, THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.
  • Page 9: Chimney Connection

    2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended Napoleon kits come in 3 lengths: 1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST & 2-3" TO 2" REDUCER:...
  • Page 10: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 11: Framing

    4.0 FRAMING WARNING MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. This insert must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is: HEIGHT 21.75"...
  • Page 12: Finishing

    5.0 FINISHING WARNING ENSURE THE UNIT IS COMPLETELY COOL BEFORE STARTING INSTALLATION. 4 SIDED SURROUND LIGHT SWITCH ON/OFF SWITCH Connect the two black on/off switch wires SHOULDER (already connected to the SCREWS frame) to the white and green wires located on the lower right hand side of the appliance control compartment.
  • Page 13: Media Tray Installation

    MEDIA TRAY INSTALLATION Secure the media tray to the burner using 6 screws (W570-0001). When removing the media tray make sure the glass media are away from the center of the screen, exposing the burner, remove screws and lift media tray out. When replacing burner, absolutely no glass media can be in cup surrounding the orifi...
  • Page 14: Replacement Blower Installation

    6.0 REPLACEMENT BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
  • Page 15: Operation

    7.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 16: Anti Condensation Switch

    ANTI CONDENSATION SWITCH This appliance has the option to go from an electronic intermittent pilot ignition (IPI) to a standing pilot for cold climates. The anti condensation control switch (standing pilot) is located on the left of the control panel. Using your fi...
  • Page 17: Night Light Tm Wiring Diagram

    NIGHT LIGHT WIRING DIAGRAM W415-0832 / A / 02.14.11...
  • Page 18: Adjustments

    9.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point.
  • Page 19: Flame Characteristics

    FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8” - 1/2” PILOT BURNER ELECTRODE FLAME SENSOR FLAME MUST ENVELOP...
  • Page 20: Lamp Replacement

    10.1 LAMP REPLACEMENT This appliance comes equipped with our “Night Light™”. If in the event the lamp needs to be replaced, follow these instructions. Turn off all electrical supply. Remove the glass media and media tray from the fi rebox, see "MEDIA TRAY INSTALLATION"...
  • Page 21: Door Glass Replacement

    10.3 DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.
  • Page 22: Replacements

    PROPANE GAS PILOT ASSEMBLY W690-0002 THERMAL SENSING SWITCH W660-0009 BURNER ON/OFF SWITCH W455-0069 NATURAL GAS PILOT INJECTOR W455-0068 PROPANE GAS PILOT INJECTOR W385-0334 NAPOLEON LOGO W562-0008 GLASS GASKET KB-35 VARIABLE SPEED SWITCH W010-1095 GLASS W/ GASKET W010-1042 DOOR, GLASS & GASKET ASSEMBLY W100-0112...
  • Page 23 ACCESSORIES REF NO. PART NO. DESCRIPTION ON / OFF REMOTE THERMOSTAT REMOTE GD-660 REMOTE WALL SWITCH WITH 20" WIRE W660-0026 TIMER, BATTERY OPERATED GI-RB RISER BOX - PAINTED BLACK W175-0322 CONVERSION KIT - LP-NG W175-0323 CONVERSION KIT - NG-LP W415-0832 / A / 02.14.11...
  • Page 24: Trouble Shooting

    12.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 25 SYMPTOM PROBLEM TEST SOLUTION Carbon is being Air shutter has become Ensure air shutter opening is free of lint or other deposited on blocked. obstructions. glass, logs, Flame is impinging on the Check that the glass, logs, rocks or media are rocks, media glass, logs, rocks, media correctly positioned.
  • Page 26 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm Sulphur from fuel is being Clean the glass, see “CARE OF GLASS” section forms. deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT. combustion chamber If deposits are not cleaned off regularly, the glass surfaces.
  • Page 27: Warranty

    All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...
  • Page 28: Service History

    14.0 SERVICE HISTORY 43.1 W415-0832 / A / 02.14.11...

This manual is also suitable for:

Gdi-30gp

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