Napoleon GDI-44N Installation And Operation Instructions Manual

Gas-fired direct vent insert for vented gas fireplace

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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GAS-FIRED DIRECT VENT INSERT
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapours and liquids in the
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your
building.
Installation and service must be performed by a qualified installer, service
R-2000
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
VENTED GAS FIREPLACE
NATURAL GAS MODELS
PROPANE GAS MODELS
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
FOR YOUR SAFETY
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
agency or the gas supplier.
www.napoleonfireplaces.com • ask@napoleon.on.ca
GDI-44N
GDI-44P
• Immediately call your gas supplier
from a neighbour's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
1
W415-0314 / C / 01.15.04

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Summary of Contents for Napoleon GDI-44N

  • Page 1 Installation and service must be performed by a qualified installer, service R-2000 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www.napoleonfireplaces.com • ask@napoleon.on.ca VENTED GAS FIREPLACE GDI-44N NATURAL GAS MODELS GDI-44P FOR YOUR SAFETY • Immediately call your gas supplier from a neighbour's phone.
  • Page 2: Table Of Contents

    TABLE of CONTENTS Pg 2-4 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts INSTALLATION Insert Vent Connection Chimney Connection Gas Pipe Installation Wall Switch / Thermostat FINISHING Trim Extrusion Installation Log Placement Ember Placement Door Installation Mantle Clearances PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE •...
  • Page 3: Warranty

    NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001:2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
  • Page 4: General Instructions

    GENERAL INSTRUCTIONS THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to con- form with local codes. Installation practices vary from re- gion to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: •...
  • Page 5: Installation

    Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace insert. Never obstruct the front opening of the fire- place insert. Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.
  • Page 6: Insert Vent Connection

    INSERT VENT CONNECTION Move the insert close to its final position inside the wood- burning fireplace. This unit is equipped with 6 levelling screws located as follows: two are on either side of the circulation blower on the rear panel; four are located front and back on either side beneath the log support.
  • Page 7: Wall Switch / Thermostat

    VENT CONNECTION ASSEMBLY FIGURE 7 6. Reinstall the back wall, followed by the log support, us- ing the perimeter screws removed in step 4. GAS INSTALLATION Install suitable supply piping connection to the nector supplied (as per local gas codes). FIGURE 8 In order to close off the fireplace opening or if the opening is larger than the 3- or 4-sided aluminium extrusion trim...
  • Page 8: Log Placement

    LOG PLACEMENT PHAZER logs, exclusive to Napoleon Fireplaces, pro- vide a unique and realistic glowing effect that is different in every installation. Use only certified PHAZER able from your Napoleon / Wolf Steel Ltd. dealer. POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING.
  • Page 9: Operation / Maintenance

    OPERATION / MAINTENANCE OPERATING INSTRUCTIONS Purge all gas lines with the glass door open. Assure that a continuous gas flow is at the burner before clos- ing the door. Allow several minutes (5-15) for the flame to stabilize after ignition. Do not operate the main burner of the in- sert with the door removed.
  • Page 10: Replacement Blower

    2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacu- uming or brushing, at least once a year. 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.
  • Page 11: Adjustments

    PILOT BURNER ADJUSTMENT Remove the pilot screw cap. Adjust the pilot screw to pro- vide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Replace the pilot screw cap. FIGURE 23 VENT RESTRICTION Some vent configurations may display a very active flame. If this appearance is not desirable, the vent exit may be restricted using the restrictor plate shown in FIGURE 24.
  • Page 12: Replacements

    Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM REPLACEMENT PARTS PART # DESCRIPTION...
  • Page 13 W415-0314 / C / 01.15.04 WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
  • Page 14: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM Pilot will not light. No spark at pilot burner Spark gap is incorrect No gas at the pilot burner Out of propane gas.
  • Page 15 SYMPTOM PROBLEM REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON" Main burner goes out; pilot goes out. Vent re-circulating Thermocouple shorting or faulty. Vent is reversing Exhaust fumes Fireplace is spilling. smelled room, headaches. Carbon is being de- Air shutter has become posited on glass, blocked logs or combustion...
  • Page 16 W415-0314 / C / 01.15.04...

This manual is also suitable for:

Gdi-44p

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