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Napoleon HYBRID 100 Installation And Operating Instructions Manual

Multi-fuel furnace
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CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1992 40 C.F.R. PART 60 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL
QUALITY (D.E.Q.) PARTICULATE EMISSION STANDARDS BY E.E.M.C. CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: UL 391-2010,
HYBRID 100
HMF100
MULTI-FUEL FURNACE

SAFETY INFORMATION

WARNING
!
If the information in these instructions are not followed
exactly, a fi re or explosion may result causing property
damage, personal injury or death.
Please read entire manual before you install and use your
heater.
- This heater can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc.
placed too close can catch fi re.
- Children and pets must be kept from touching the heater when
it is hot.
- The chimney must be sound and free of cracks. Before
installing this unit, contact the local building or fi re or other
authority having jurisdiction and follow their guidelines.
- Operate only with the doors tightly closed.
- Do not use an elevated grate or otherwise raise the fi re.
- This heater is designed to burn natural wood only. Higher
effi ciencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to
softwoods or to green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline,
engine oil, etc.
- Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
- Do not let the heater become hot enough for any part to glow
red.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: SAVE THESE INSTRUCTIONS
OPERATING INSTRUCTIONS
CSA-B366.1-11, UL1995-2005/CSA C22.2 NO.236-05.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
!
RPT# 415-S-10-2
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
W415-1066 / C / 06.22.12
1

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Summary of Contents for Napoleon HYBRID 100

  • Page 1: Safety Information

    - Do not let the heater become hot enough for any part to glow red. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com W415-1066 / C / 06.22.12...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INsTALLATION OvERvIEw INTRODUCTION dimensions general instruCtions general information 2.3.1 features 2.3.2 heating speCifiCations 2.3.3 eleCtriCal speCifiCations 2.3.4 optional modules 2.3.5 appliCable standards 2.3.6 California prop65 rating plate information INsTALLATION pLANNINg loCation and ClearanCes outside Combustion air INsTALLATION Crated unit Contains reCommended step removal of furnaCe from base of skid...

  • Page 3: Installation Overview

    1.0 INsTALLATION OvERvIEw THIs AppLIANCE AND ITs COMpONENTs ARE DEsIgNED TO BE INsTALLED AND OpERATED As A sYsTEM. ANY ALTERATION TO OR sUBsTITUTION FOR ITEMs IN THIs sYsTEM, UNLEss ALLOwED BY THEsE INsTALLATION INsTRUCTIONs, wILL vOID THE OMNI LIsTINg AND MAY vOID THE wAR- RANTY.

  • Page 4: Introduction

    2.0 INTrOduCTION WARNING • THIs AppLIANCE Is HOT wHEN OpERATED AND CAN CAUsE sEvERE BURNs IF CONTACTED. WARNING • do not operate appliance before reading and understanding operating instructions. failure to operate appliance according to operating instructions could cause fi re or injury. •...

  • Page 5: Dimensions

    dImENSIONS 14 5 " 6" 152mm 370mm 11" 280mm 46 1 " 1175mm 44 3 " 1135mm 29 1 26 3 " " 739mm 671mm 28 7 " 733mm gENErAL INSTruCTIONS BEFORE INsTALLINg THIs AppLIANCE, CONTACT THE LOCAL BUILDINg OR FIRE OR OTHER AU- THORITY HAvINg jURIsDICTION AND FOLLOw THEIR gUIDELINEs.
  • Page 6 AIR FLOw CIRCULATION AND HEAT TRANsFER COMBUsTION AIR FLOw eXhaust path air inlet path W415-1066 / C / 06.22.12...

  • Page 7: General Information

    gENErAL INFOrmATION 2.3.1 FEATurES • maximum log length of 18" (457 mm) • firebrick lining for firebox creates kiln like tempera- • long burn time - up to 8 hours tures for maximum efficiency and low emissions • automatic control with thermostat •...

  • Page 8: Installation Planning

    3.0 INSTALLATION PLANNINg wEAR gLOvEs AND sAFETY gLAssEs FOR pROTECTION. kEEp HAND TOOLs IN gOOD CONDITION, sHARpEN CUTTINg EDgEs AND MAkE sURE TOOL HAN- DLEs ARE sECURE. DO NOT UsE MAkEsHIFT COMpROMIsEs DURINg INsTALLATION. DO NOT BLOCk OR REsTRICT AIR. DO NOT IMpEDE AIR MOvEMENT zONEs MARkED “CLEARANCE TO COMBUsTIBLEs”.
  • Page 9 W415-1066 / C / 06.22.12...
  • Page 10 wHEN INsTALLINg A sYsTEM FOR MAkE Up FREsH AIR, THE INsTALLER MUsT TAkE INTO AC- COUNT A sATIsFACTORY AIR MAkE Up RATE IN THE LIkELIHOOD THAT MORE THAN ONE FUEL- BURNINg FURNACE IN A MULTI FURNACE CONFIgURATION MAY OpERATE AT THE sAME TIME. W415-1066 / C / 06.22.12...

  • Page 11: Installation

    4.0 INSTALLATION CrATEd uNIT CONTAINS • electrical harness (1 pc.) • bricks (25 pcs.) • baffles (2 pcs.) • secondary air tubes (4 pcs.) • installation and operating manual • limit switch and mount bracket (plenum) (2 pcs.) • pleated filter and frame (2 pcs.) •...

  • Page 12: Removal Of Furnace From Base Of Skid

    rEmOvAL OF FurNACE FrOm BASE OF SkId CAUTION high Centre of gravity! use eXtreme Caution to avoid toppling of the furnaCe "Crush hazard"! sTEp #1: push the furnace to one side until close to the weight tipping the skid. installer #1 installer #1 installer #2 installer #2...

  • Page 13: Locating Return Air Filter

    sTEp #4 • locate and level the hmf100. • use levelling the legs to compensate for uneven floor and snug lock nuts up to the furnace base to prevent movement through vibration. LOCk NUT LEvEL LEg LOCATINg rETurN AIr FILTEr the hmf100 can be installed with the return air entering from the left, right, or rear of the furnace.

  • Page 14: Electrical Locations And Connections

    4. insert the filter frame and bend the inner tabs back to lock the frame in place. make sure the filter frame is positioned for easy access for removing the filter. the return air plenum and related ducting can then be installed on the air filter rack. ELECTrICAL LOCATIONS ANd CONNECTIONS UsE COppER CONDUCTOR ONLY.
  • Page 15 remove the front lower cover of furnace (wiring schematic located on backside of cover). remove the desired knockout from the panel and bring the 120v supply conductors through the panel (using electric conductor feed through connectors and strain reliefs as required by electrical code). route and secure the 120v wires to the door switch junction box located at the front of the furnace.

  • Page 16: Thermostat Wiring

    remove access cover of the door switch junction box and route supply conductors into box via plastic grom- met at the rear of the box. Connect conductors together, using a twist on wire connector as per picture. position wiring back into door switch junction box, replace and secure junction box cover. 4.5.2 THErmOSTAT wIrINg the thermostat and control wiring should be a minimum of 18 aWg copper.

  • Page 17: Installing The Fan/Limit Switch

    HMF/CHMF100 CONTROLS DOOR SWITCH/ CIRCUITRY DIAGRAM ELECTRIC SCHEMATIC INTERRUPTEUR FAN/LIMIT SWITCH/ DE PORTE INTERRUPTEUR DE SCHÉMA DES CONTRÔLES ET DES CIRCUITS DE FIN DE COURSE / LA FOURNAISE HMF/CHMF100 SCHÉMA ÉLECTRIQUE 120/24 VAC TRANSFORMER/ 120V SOUFFLERIE TRANSFORMATEUR 120/24 V CA T(I) S F F C 7 8 9 10 11 G T(II)
  • Page 18 fan / limit sWitCh fan / limit harness supply plenum supply plenum harness Cover return return • Choose left or right side of the front or rear of the supply plenum based on where the return air filter bracket is being mounted, and use diagram below to locate and drill 7/8”...
  • Page 19 • using the self drilling screws, mount switch and bracket as per diagram. 7/8” diameter hole supply plenum • Connect harness wiring to switches as per picture: high limit 250°f (121°C) fan on 165°f (74°C) fan off 110°f (43°C) CAUTION the preset values on the fan limit Control must not be Changed from the faCtory setting.

  • Page 20: Securing Wire Harnesses

    • remove the harness cover from the right side panel (remove three (3) screws). run harness down the side panel of the furnace and into 7/8” diameter knockout hole. snap the 90° harness elbow securely into the panel. • from the inside of the furnace, thread the connector end of the limit harness through the reducing washer (supplied with the harness).

  • Page 21: Door Handle Installation

    dOOr HANdLE INSTALLATION NOTE: DOOR MAY NOT BE AS ILLUSTRATED FRONT VIEW DOOR DOOR HANDLE LATCH LOCK WASHER SPRING SPACER DOOR WASHER HANDLE NOTE: Position of door handle latch. 98.1 WARNING BURNINg YOUR AppLIANCE wITH THE DOORs OpEN OR AjAR CREATEs A FIRE HAzARD THAT MAY REsULT IN A HOUsE AND OR CHIMNEY FIRE.
  • Page 22 • open hmfk-ef10 module carton and check items in box: • CONTROL BOARD (1 pC.) • ELECTRIC ELEMENT AssEMBLY (1 pC.) • CONTROLs COvER (1 pC.) • voltage Warning sticker (1 pc.) • electric schematic sticker (1 pc.) • #8-18x1/2 hex head sheet metal screws (8 pcs.) •...
  • Page 23 NOTE the connector is not symmetric and can only fit into the knock out in one orientation. push connector down until it “locks” into bulk head. the second part of the installation requires removing the blower assembly to allow easy installation of the electric furnace control board to the main electric con- trol board.
  • Page 24 Connect the plastic harness connector of the supply harness coming off the electrical control board to the mating bulk head connector protruding thru the bot- tom of the blower division bulk head. CONNECT HARNESS turn the circuit breaker switch on the electric control panel to the “on”...

  • Page 25: Clearance To Combustible Materials/ Plenum And Venting Installation

    5.0 CLEArANCE TO COmBuSTIBLE mATErIALS/ PLENum ANd vENTINg INSTALLATION ALL pLENUM DUCTINg AND vENTINg INsTALLATION MUsT CONFORM wITH CAN/CsA B365-01, AND NFpA 211. THE wARM AIR sUppLY DUCT sHALL BE CONsTRUCTED OF METAL IN ACCOR- DANCE wITH NFpA 90B, 2-1.1. pLENUM INsTALLED TO FURNACE sHALL BE CONTsTRUCTED OF METAL IN ACCORDANCE wITH NFpA 90B, 2.1-3.

  • Page 26: Minimum Clearance To Combustibles

    mINImum CLEArANCE TO COmBuSTIBLES DO NOT INsTALL INTO ANY AREA HAvINg A CEILINg HEIgHT LEss THAN THE MINIMUM CEILINg HEIgHT REqUIREMENTs LIsTED IN sECTION 5.3.1. BACK WALL BACK WALL CEILING FLOOR pARALLEL & CORNER sINgLE wALL CONNECTOR DOUBLE wALL CONNECTOR sideWall (a) 6”...

  • Page 27: Installation With The Hmfk-Dp Diffusion Plenum

    Plenum 7ft. 6” (2286 mm) • connected to standard plenum/ duct systems 6ft. 6” (1981 mm) NOTE - The Napoleon Diffusion Plenum (HMFK-DP) is the only diffusion plenum certified for use with the HMF100 furnace. SEE MANUAL *Drawing not to scale.

  • Page 28: Ember Stop

    NEvER INsTALL A FILTER RACk AND FILTER ON THE FURNACE sIDE pANELs wHEN CONFIgUR- INg FURNACE wITHOUT A RETURN AIR pLENUM. spILT EMBERs FROM THE FUEL LOADINg AREA COULD BE DRAwN INTO THE FILTER, FURNACE AND DUCT sYsTEM CAUsINg A pOTENTIAL FIRE, pROpERTY DAMAgE AND pERsONAL INjURY.

  • Page 29: General Operating Instructions

    blocked...

  • Page 30: Control System - Secondary Furnace "Wood/Electric" Configuration

    POwEr OuT OPErATION DURINg A pOwER OUTAgE DO NOT CREATE A FLAsH FIRE CONDITION (sEE sECTION 6.9), DAM- AgE TO FURNACE AND pROpERTY MAY REsULT. DURINg A pOwER OUTAgE DO NOT LOAD FIREBOx MORE THAN ONE HALF FULL. DURINg A pOwER OUTAgE MAINTAIN vIgILANCE OF FURNACE TO INsURE NO OvER FIRINg. HIgH TEMpERATUREs CAN BUILD IN THE DUCT wORk, TO ENsURE AIR CIRCULATINg IN A gRAv- ITY METHOD REMOvE AIR FILTER FROM FURNACE.

  • Page 31: Control System - Summer Fan

    CONTrOL SySTEm - SummEr FAN • a manual fan switch has been added to the fan speed/limit control located on the furnace plenum. this will provide air circulation during the summer time when the furnace is not being used. pUsHED IN = MANUAL FAN OpERATION pULLED OUT = AUTO FAN OpERATION (plenum temperature dependant) ENsURE THE MANUAL swITCH REMAINs pULLED OUT INTO THE "AUTO"...
  • Page 32 make sure the air control lever is in "full open" position and thermostat has a call for heat. you may also open the door 1" (25 mm) to 2" (50 mm) during the first five minutes of start-up, for additional information see sec- tion 3.2 “outside Combustion air”.

  • Page 33: Fuel Loading And Burn Cycle

    FuEL LOAdINg ANd BurN CyCLE BURN wOOD DIRECTLY ON THE FIREBRICks. DO NOT UsE ELEvATED gRATE OR OTHERwIsE RAIsE THE FIRE. DO NOT sTORE wOOD wITHIN AppLIANCE INsTALLATION CLEARANCEs OR wITHIN THE spACE REqUIRED FOR RE-FUELINg AND AsH REMOvAL. the bricks will be nearly all white and the glass mostly clear. the whiteness of the bricks and the cleanness of the glass (if equipped) are good indicators of your operating efficiency.

  • Page 34: Flash Fires

    FLASH FIrES DURINg A pOwER OUTAgE DO NOT CREATE A FLAsH FIRE CONDITION, DAMAgE TO FURNACE AND pROpERTY MAY REsULT. a flash fire is created by igniting a very loosely stacked pile of kindling (typically but not restricted to wood with a cross section less than 1”...

  • Page 35: Inspection Of Flues And Chimneys

    6.11 INSPECTION OF FLuES ANd CHImNEyS IMpORTANT: • establish a routine for the storage of fuel, care of appliance, and firing techniques. • Check daily for creosote build up until experience shows how often cleaning is necessary. • be aware that the hotter the fire, the less creosote is deposited, and that weekly cleaning may be nec- essary in mild weather, even though monthly cleaning may be enough in the coldest months.

  • Page 36: Maintenance

    7.0 mAINTENANCE ruN-AwAy Or CHImNEy FIrE A CHIMNEY FIRE CAN pERMANENTLY DAMAgE YOUR CHIMNEY sYsTEM. THIs DAMAgE CAN ONLY BE REpAIRED BY REpLACINg THE DAMAgED COMpONENT pARTs. CHIMNEY FIREs ARE NOT COvERED BY THE LIFETIME LIMITED wARRANTY. run-away fires can be the result of four major factors: CAUsEs: 1.

  • Page 37: Fire Extinguishers And Smoke Detectors

    FIrE EXTINguISHErS ANd SmOkE dETECTOrS all homes with a solid fuel burning appliance should have at least one fire extinguisher in a central location, known to all, and at least one smoke detector in the room containing the appliance. if it sounds an alarm, correct the cause but do not de-activate or relocate the smoke detector.

  • Page 38: Brick Overview

    FIrEBrICkS ANd BAFFLES inspect and replace all broken firebricks ad baffles. WARNING OpERATION OF THE AppLIANCE wITHOUT THE BAFFLEs CAN REsULT IN ExCEssIvE TEMpERATUREs THAT COULD DAMAgE THE AppLIANCE, CHIMNEY AND THE sURROUNDINg WARNING ENCLOsURE. 2200 briCk overvieW: gLASS rEPLACEmENT DO NOT sUBsTITUTE MATERIALs.

  • Page 39: Care Of Glass (If Equipped)

    FILTErS the furnace must not be operated without filters. in order to efficiently and safely operate a slow combustion heating system, you have to ensure a regular maintenance. this means that the chimney, the joints and the flue must be kept in good condition and the air filters must be replaced regularly; use standard capacity pleated air filters (16”...

  • Page 40: Replacements

    8.0 rEPLACEmENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. normally all parts can be ordered through your authorized dealer / distributor. FOR wARRANTY REpLACEMENT pARTs, A pHOTOCOpY OF THE ORIgINAL INvOICE wILL BE WARNING REqUIRED TO HONOUR THE CLAIM.

  • Page 41: Trouble Shooting Guide

    9.0 TrOuBLE SHOOTINg guIdE TURN OFF THE ELECTRICAL pOwER BEFORE sERvICINg THE AppLIANCE. AppLIANCE MAY BE HOT, DO NOT sERvICE UNTIL AppLIANCE HAs COOLED. DO NOT UsE ABRAsIvE CLEANERs. SYMPTOM PROBLEM TEST SOLUTION - Burn a piece of newspaper to establish a draft. Smoke enters the Cold air blockage in chimney.

  • Page 42: Warranty

    After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

  • Page 43: Service History

    11.0 SErvICE HISTOry 43.1 W415-1066 / C / 06.22.12...

  • Page 44: Notes

    12.0 NOTES 44.1 W415-1066 / C / 06.22.12...
  • Page 76 ...

This manual is also suitable for:

Hmf100Hybrid 100 hmf100

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