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cerTified under u.S. environmenTAl ProTecTion Agency (e.P.A.) july 1992 40 c.f.r. PArT 60 And The oregon dePArTmenT of environmenTAl
quAliTy (d.e.q.) PArTiculATe emiSSion STAndArdS by e.e.m.c. cerTified under cAnAdiAn And AmericAn nATionAl STAndArdS: ul 391-2010,
HYBRID 100
HMF100
MULTI-FUEL FURNACE
sAFETY INFORMATION
WARNING
!
If the information in these instructions are not followed
exactly, a fi re or explosion may result causing property
damage, personal injury or death.
please read entire manual before you install and use your
heater.
- This heater can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc.
placed too close can catch fi re.
- Children and pets must be kept from touching the heater when
it is hot.
- The chimney must be sound and free of cracks. Before
installing this unit, contact the local building or fi re or other
authority having jurisdiction and follow their guidelines.
- Operate only with the doors tightly closed.
- Do not use an elevated grate or otherwise raise the fi re.
- This heater is designed to burn natural wood only. Higher
effi ciencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to
softwoods or to green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline,
engine oil, etc.
- Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
- Do not let the heater become hot enough for any part to glow
red.
Phone (705)721-1212 • fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonproducts.com
$10.00
INsTALLER: LEAvE THIs MANUAL wITH THE AppLIANCE.
CONsUMER: sAvE THEsE INsTRUCTIONs
OpERATINg INsTRUCTIONs
cSA-b366.1-11, ul1995-2005/cSA c22.2 no.236-05.
Wolf Steel ltd., 24 napoleon rd., barrie, on, l4m 0g8 canada /
103 miller drive, crittenden, kentucky, uSA, 41030
INsTALLATION AND
rPT# 415-S-10-2
rPT# 415-S-09-2, 415-S-09b-8.3
1
W415-1066 / A / 03.06.12
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Related Manuals for Napoleon HYBRID 100
Summary of Contents for Napoleon HYBRID 100
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Page 1: Safety Information
- Do not let the heater become hot enough for any part to glow red. Wolf Steel ltd., 24 napoleon rd., barrie, on, l4m 0g8 canada / 103 miller drive, crittenden, kentucky, uSA, 41030 Phone (705)721-1212 • fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonproducts.com W415-1066 / A / 03.06.12... -
Page 2: Table Of Contents
TABLE OF CONTENTS INsTALLATION OvERvIEw INTRODUCTION dimenSionS generAl inSTrucTionS generAl informATion 2.3.1 feATureS 2.3.2 heATing SPecificATionS 2.3.3 elecTricAl SPecificATionS 2.3.4 oPTionAl moduleS 2.3.5 APPlicAble STAndArdS 2.3.6 cAliforniA ProP65 rATing PlATe informATion INsTALLATION pLANNINg locATion And cleArAnceS ouTSide combuSTion Air INsTALLATION crATed uniT conTAinS recommended STeP removAl of furnAce from bASe of Skid... -
Page 3: Installation Overview
1.0 INsTALLATION OvERvIEw THIs AppLIANCE AND ITs COMpONENTs ARE DEsIgNED TO BE INsTALLED AND OpERATED As A sYsTEM. ANY ALTERATION TO OR sUBsTITUTION FOR ITEMs IN THIs sYsTEM, UNLEss ALLOwED BY THEsE INsTALLATION INsTRUCTIONs, wILL vOID THE OMNI LIsTINg AND MAY vOID THE wAR- RANTY. -
Page 4: Introduction
2.0 INTrOduCTION WARNING • THIs AppLIANCE Is HOT wHEN OpERATED AND CAN CAUsE sEvERE BURNs IF CONTACTED. WARNING • do not operate appliance before reading and understanding operating instructions. failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
dImENSIONS 2 " (368 mm) 11" (279 mm) 6" (152 mm) 4 " (1175 mm) 4 " (1137 mm) 29" (737 mm) 2 " (673 mm) 29" (737 mm) gENErAL INSTruCTIONS BEFORE INsTALLINg THIs AppLIANCE, CONTACT THE LOCAL BUILDINg OR FIRE OR OTHER AU- THORITY HAvINg jURIsDICTION AND FOLLOw THEIR gUIDELINEs. - Page 6 AIR FLOw CIRCULATION AND HEAT TRANsFER COMBUsTION AIR FLOw eXhAuST PATh Air inleT PATh W415-1066 / A / 03.06.12...
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Page 7: General Information
6.5 amps, 120 v. (optional electric furnace module’s up to 40 amps.) 2.3.4 OPTIONAL mOduLES Optional Modules Available: • 10 kw electric furnace module hmfk-ef10 • napoleon® diffusion Plenum hmfk-dP 2.3.5 APPLICABLE STANdArdS certification Standards and installation codes: ul391-2010 cSA b366.1-11 ul1995-2005/cSA c22.2 no.236-05... -
Page 8: Installation Planning
FROM pREvAILINg wINDs TO pREvENT FROM REvERsINg IN THE vENT sYsTEM. The napoleon hmf100 draws combustion air from the room and the installer must ensure adequate make up air is available. fresh air makeup for solid fuel furnaces must follow criteria set out in installation standard cAn/cSA-b365-01 Annex d “outside combustion Air”... - Page 9 W415-1066 / A / 03.06.12...
- Page 10 wHEN INsTALLINg A sYsTEM FOR MAkE Up FREsH AIR, THE INsTALLER MUsT TAkE INTO AC- COUNT A sATIsFACTORY AIR MAkE Up RATE IN THE LIkELIHOOD THAT MORE THAN ONE FUEL- BURNINg FURNACE IN A MULTI FURNACE CONFIgURATION MAY OpERATE AT THE sAME TIME. W415-1066 / A / 03.06.12...
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Page 11: Installation
4.0 INSTALLATION CrATEd uNIT CONTAINS • electrical harness (1 pc.) • bricks (25 pcs.) • baffles (2 pcs.) • Secondary Air Tubes (4 pcs.) • installation and operating manual • limit Switch and mount bracket (Plenum) (2 pcs.) • Pleated filter and frame (2 pcs.) •... -
Page 12: Removal Of Furnace From Base Of Skid
rEmOvAL OF FurNACE FrOm BASE OF SkId CAUTION high cenTre of grAviTy! uSe eXTreme cAuTion To Avoid ToPPling of The furnAce "cruSh hAzArd"! sTEp #1: Push the furnace to one side until close to the weight tipping the skid. inSTAller #1 inSTAller #1 inSTAller #2 inSTAller #2... -
Page 13: Locating Return Air Filter
sTEp #4 • locate and level the hmf100. • use levelling the legs to compensate for uneven floor and snug lock nuts up to the furnace base to prevent movement through vibration. LOCk NUT LEvEL LEg LOCATINg rETurN AIr FILTEr The hmf100 can be installed with the return air entering from the left, right, or rear of the furnace. -
Page 14: Electrical Locations And Connections
The return plenum and related ducting can then be built on the air filter rack. ELECTrICAL LOCATIONS ANd CONNECTIONS UsE COppER CONDUCTOR ONLY. ALL 115 vOLT ELECTRICAL pRE AssEMBLED HARNEssEs MUsT BE INsTALLED As pER INsTRUC- TIONs AND ELECTRICAL CODEs. INsTALLATION REqUIREs wIRINg BY A CERTIFIED ELECTRICIAN. - Page 15 horizonTAl hASh mArk lineS Side PAnel reAr PAnel AreA AvAilAble for mounTing AcceSS PoinTS for elecTricAl PoWer SuPPly And 24v conTrol Wiring remove the front lower cover of furnace (wiring schematic located on backside of cover). bring supply con- ductors through outer panels (using electric conductor feed through connectors and strain relief as required by electrical code) and route wires to the door switch junction box located at the front of the furnace.
- Page 16 remove access cover of the door switch junction box and route supply conductors into box via plastic grom- met at the rear of the box. connect conductors together, using a twist on wire connector as per picture. Push wiring back into door switch junction box, replace and secure switch box cover.
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Page 17: Limit Harness
NAPOLEON PRODUCTS DOOR SWITCH/ HMF100 CONTROLS / CIRCUITRY DIAGRAM ELECTRIC SCHEMATIC INTERRUPTEUR FEBRUARY 9, 2012 FAN/LIMIT SWITCH/ DE PORTE INTERRUPTEUR DE FIN DE COURSE / PRODUITS NAPOLÉON 120/24 VAC TRANSFORMER/ 120V SCHÉMA DES CONTRÔLES ET DES CIRCUITS DE LA FOURNAISE HMF100... -
Page 18: Mounting And Wiring The Fan/Limit Switch
furnAce fronT righT Side PAnel AcceSS PoinT for fAn limiT hArneSS fAn / limiT SWiTch fAn / limiT hArneSS SuPPly Plenum SuPPly Plenum reTurn reTurn 4.5.3 mOuNTINg ANd wIrINg THE FAN/LImIT SwITCH • choose left or right side of the front or rear of the supply plenum based on where the return air filter bracket is being mounted, and use diagram to locate and drill 7/8”... - Page 19 NOTE if rear installation is chosen for the fan/limit switch, 24” (610 mm) service clearance is required at the side of the unit the fan/limit switch is located on. (51 mm) (51 mm) hole locATion hole locATion 2" 2" When Air filTer When Air filTer brAckeT iS brAckeT iS...
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Page 20: Securing Wire Harnesses
CAUTION The PreSeT vAlueS on The fAn limiT conTrol muST noT be chAnged from The fAcTory SeTTing. Any AdjuSTmenT To ThiS conTrol Will AffecT The oPerATing efficiency of The furnAce And Will void The WArrAnTy coverAge. • remove the harness cover from the right side panel (remove three (3) screws). run harness down side panel of furnace and into 7/8”... -
Page 21: Secondary Air Tubes/Baffles Installation
SECONdAry AIr TuBES/BAFFLES INSTALLATION The four secondary air tubes have been factory in- stalled. The front most tube has larger holes than the OVERLAP JOINT rear three tubes. • carefully pivot the fibre baffles (f) up onto the secondary air tubes as illustrated. ensure that the BAFFLE top baffles are pushed all the way to the rear of the firebox, leaving a minimum of 1 inch (25 mm) gap... -
Page 22: Optional Electric Back Up Furnace
WARNING BURNINg YOUR AppLIANCE wITH THE DOORs OpEN OR AjAR CREATEs A FIRE HAzARD THAT MAY REsULT IN A HOUsE AND OR CHIMNEY FIRE. WARNING DO NOT sTRIkE OR sLAM DOOR. NEvER REMOvE THE DOOR wHEN THE AppLIANCE Is HOT. OPTIONAL ELECTrIC BACk uP FurNACE ALL 120 vOLT ELECTRICAL pRE AssEMBLED HARNEssEs MUsT BE INsTALLED As pER IN- sTRUCTIONs AND ELECTRICAL CODEs. - Page 23 orientate electric element assembly and slide into upper blower division cavity. Push support panel of electric element assembly over internal weld studs and secure using four (4) nyloc lock nuts. remove rectangular knock out from blower division bulk head. remove recTAngulAr knock ouT bloWer diviSion bulk heAd...
- Page 24 NOTE The connector is not symmetric and can only fit into the knock out in one orientation. Push connector down until it “locks” into bulk head. The second part of the installation requires removing the blower assembly to allow easy installation of the electric furnace control board to the main electric con- trol board.
- Page 25 connect the plastic harness connector of the supply harness coming off the electrical control board to the mating bulk head connector protruding thru the bot- tom of the blower division bulk head. CONNECT HARNESS Turn the circuit breaker switch on the electric control panel to the “on”...
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Page 26: Clearance To Combustible Materials/ Plenum And Venting Installation
5.0 CLEArANCE TO COmBuSTIBLE mATErIALS/ PLENum ANd vENTINg INSTALLATION ALL pLENUM DUCTINg AND vENTINg INsTALLATION MUsT CONFORM wITH CAN/CsA B365-01, AND NFpA 211. THE wARM AIR sUppLY DUCT sHALL BE CONsTRUCTED OF METAL IN ACCOR- DANCE wITH NFpA 90B, 2-1.1. pLENUM INsTALLED TO FURNACE sHALL BE CONTsTRUCTED OF METAL IN ACCORDANCE wITH NFpA 90B, 2.1-3. -
Page 27: Minimum Clearance To Combustibles
• option A - 7 foot 6 inches (2.29 m) is the minimum ceiling height required when the hmf100 is configured with the napoleon hmfk-dP (napoleon diffusion Plenum). • option b - The ceiling height required can be reduced to 6 foot 6 inches (1.98 m) when the hmf100 is connected with both supply and return air plenums and a complete ducting system. -
Page 28: Installation With The Hmfk-Dp Diffusion Plenum
5.3.3 INSTALLATION wITH THE HmFk-dP dIFFuSION PLENum The hmf100 may be installed without a return air plenum and duct system only when the hmf100 is configured with the napoleon diffusion Plenum (hmfk-dP). ONLY UsE kITs OR ACCEssORIEs TEsTED AND AppROvED FOR UsE wITH THE HMF100. UsINg NON AppROvED kITs vOIDs wARRANTY AND INCREAsEs RIsk OF pROpERTY DAMAgE AND pERsONAL INjURY. -
Page 29: Ember Stop
NEvER INsTALL A FILTER RACk AND FILTER ON THE FURNACE sIDE pANELs wHEN CONFIgUR- INg FURNACE wITHOUT A RETURN AIR pLENUM. spILT EMBERs FROM THE FUEL LOADINg AREA COULD BE DRAwN INTO THE FILTER, FURNACE AND DUCT sYsTEM CAUsINg A pOTENTIAL FIRE, pROpERTY DAMAgE AND pERsONAL INjURY. -
Page 30: General Operating Instructions
A properly installed napoleon appliance should not smoke. if yours does, check the following: has the chimney had time to get hot? Are the air intake hoods blocked... -
Page 31: Power Out Operation
POwEr OuT OPErATION DURINg A pOwER OUTAgE DO NOT CREATE A FLAsH FIRE CONDITION (sEE sECTION 6.9), DAM- AgE TO FURNACE AND pROpERTY MAY REsULT. DURINg A pOwER OUTAgE DO NOT LOAD FIREBOx MORE THAN ONE HALF FULL. DURINg A pOwER OUTAgE MAINTAIN vIgILANCE OF FURNACE TO INsURE NO OvER FIRINg. HIgH TEMpERATUREs CAN BUILD IN THE DUCT wORk, TO ENsURE AIR CIRCULATINg IN A gRAv- ITY METHOD REMOvE AIR FILTER FROM FURNACE. -
Page 32: Control System - Summer Fan
CONTrOL SySTEm - SummEr FAN • A manual fan switch has been added to the fan speed/limit control located on the furnace plenum. This will provide air circulation during the summer time when the furnace is not being used. pUsHED IN = MANUAL FAN OpERATION pULLED OUT = AUTO FAN OpERATION (plenum temperature dependant) ENsURE THE MANUAL swITCH REMAINs pULLED OUT INTO THE "AUTO"... - Page 33 make sure the air control lever is in "full open" position and thermostat has a call for heat. you may also open the doors 1" (25 mm) to 2" (50 mm) during the first five minutes of start-up, for additional information see Sec- tion 3.2 “outside combustion Air”.
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Page 34: Fuel Loading And Burn Cycle
FuEL LOAdINg ANd BurN CyCLE BURN wOOD DIRECTLY ON THE FIREBRICks. DO NOT UsE ELEvATED gRATE OR OTHERwIsE RAIsE THE FIRE. DO NOT sTORE wOOD wITHIN AppLIANCE INsTALLATION CLEARANCEs OR wITHIN THE spACE REqUIRED FOR RE-FUELINg AND AsH REMOvAL. The bricks will be nearly all white and the glass mostly clear. The whiteness of the bricks and the cleanness of the glass (if equipped) are good indicators of your operating efficiency. -
Page 35: Ash Removal Procedures
FLASH FIrES DURINg A pOwER OUTAgE DO NOT CREATE A FLAsH FIRE CONDITION, DAMAgE TO FURNACE AND pROpERTY MAY REsULT. A flash fire is a small fire burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. -
Page 36: Inspection Of Flues And Chimneys
6.11 INSPECTION OF FLuES ANd CHImNEyS imPorTAnT: • establish a routine for the storage of fuel, care of appliance, and firing techniques. • check daily for creosote build up until experience shows how often cleaning is necessary. • be aware that the hotter the fire, the less creosote is deposited, and that weekly cleaning may be nec- essary in mild weather, even though monthly cleaning may be enough in the coldest months. -
Page 37: Maintenance
7.0 mAINTENANCE ruN-AwAy Or CHImNEy FIrE A CHIMNEY FIRE CAN pERMANENTLY DAMAgE YOUR CHIMNEY sYsTEM. THIs DAMAgE CAN ONLY BE REpAIRED BY REpLACINg THE DAMAgED COMpONENT pARTs. CHIMNEY FIREs ARE NOT COvERED BY THE LIFETIME LIMITED wARRANTY. run-away fires can be the result of four major factors: CAUsEs: 1. -
Page 38: Fire Extinguishers And Smoke Detectors
FIrE EXTINguISHErS ANd SmOkE dETECTOrS All homes with a solid fuel burning appliance should have at least one fire extinguisher in a central location, known to all, and at least one smoke detector in the room containing the appliance. if it sounds an alarm, correct the cause but do not de-activate or relocate the smoke detector. -
Page 39: Glass Replacement
gLASS rEPLACEmENT DO NOT sUBsTITUTE MATERIALs. gLAss MAY BE HOT, DO NOT TOUCH gLAss UNTIL COOLED. CARE MUsT BE TAkEN wHEN REMOvINg AND DIspOsINg OF ANY BROkEN DOOR gLAss OR DAMAgED COMpONENTs. BE sURE TO vACUUM Up ANY BROkEN gLAss FROM INsIDE THE Ap- pLIANCE BEFORE OpERATION. -
Page 40: Replacements
8.0 rEPLACEmENTS contact your dealer or the factory for questions concerning prices and policies on replacement parts. normally all parts can be ordered through your Authorized dealer / distributor. FOR wARRANTY REpLACEMENT pARTs, A pHOTOCOpY OF THE ORIgINAL INvOICE wILL BE WARNING REqUIRED TO HONOUR THE CLAIM. -
Page 41: Trouble Shooting Guide
9.0 TrOuBLE SHOOTINg guIdE TURN OFF THE ELECTRICAL pOwER BEFORE sERvICINg THE AppLIANCE. AppLIANCE MAY BE HOT, DO NOT sERvICE UNTIL AppLIANCE HAs COOLED. DO NOT UsE ABRAsIvE CLEANERs. SYMPTOM PROBLEM TEST SOLUTION - Burn a piece of newspaper to establish a draft. Smoke enters the Cold air blockage in chimney. -
Page 42: Warranty
After the fi rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. -
Page 43: Service History
11.0 SErvICE HISTOry 43.1 W415-1066 / A / 03.06.12... -
Page 44: Notes
12.0 NOTES 44.1 W415-1066 / A / 03.06.12...