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INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF
THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE
THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
9200 SERIES
SINGLE STAGE MULTI POSITION HIGH EFFICIENCY
(CONDENSING) FORCED AIR GAS FURNACE
SAFETY INFORMATION
WARNING
!
ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
Improper servicing could result in
dangerous operation, serious injury, death
or property damage.
- Installation and service must be performed by a
qualifi ed installer, service agency or the gas supplier.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- Verify proper operation after servicing.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fi re
department.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com
$10.00
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED TO ANSI Z21.47b / CSA 2.3b-2008
!
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE, OR CHANGE
AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND
WITHOUT INCURRING OBLIGATIONS.
H1.11
W415-1117 / A / 03.11.14
IOM
UM
PG
57
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Summary of Contents for Napoleon NBM030S2A
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Page 1: Safety Information
AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND department. WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com H1.11... -
Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION SAFETY SYMBOLS AND WARNINGS SAFETY RULES CODES FURNACE SIZING LOCATION OF UNIT GENERAL GUIDELINES OTHER CONSIDERATIONS INSTALLATION IN UPFLOW OR HORIZONTAL POSITIONS AIR CONDITIONING COMBUSTIBLE CLEARANCES DUCTWORK DUCTWORK STEPS VENTING AND COMBUSTION PIPING ACCEPTABLE MATERIALS IN CANADA ACCEPTABLE MATERIALS IN UNITED STATES VENT DRAIN OPTION NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE... - Page 3 15.0 LOW VOLTAGE WIRING 15.1 THERMOSTAT LOCATION 16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/INSTALLED) 16.1 ELECTRIC AIR CLEANER 16.2 POWER HUMIDIFIER 17.0 INITIAL STARTUP PROCEDURES 17.1 TO START THE FURNACE 17.2 TO SHUT DOWN THE FURNACE 17.3 SEQUENCE OF OPERATION 18.0 AIR FLOW 18.1 TEMPERATURE RISE CHECK 18.2...
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Page 4: Iom Iom
2.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 5: Safety Rules
WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS FURNACE. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. -
Page 6: Codes
CODES 1. This furnace must be installed: a. In accordance with all local codes, by-laws and regulations by those authorities having jurisdiction. b. In Canada, this furnace must be installed in accordance with the current CAN/CGA -B149.1 and .2 Natural Gas and Propane, and the National Electric Code (NEC) NFPA 70. c. - Page 7 Depth Height Supply Air Return Air MODEL Btu/hr Btu/hr (F x G) (D x E) NBM030S2A 30 000 28 200 14 1/2" 13 1/4" X 19 5/8" (356mm) (337mm x 499mm) NBM040S2A 40 000 36 800 29 1/2" 32 7/8"...
- Page 8 TABLE B - MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (INCHES) UPFLOW HORIZONTAL PLENUM TOP 1/2" (13mm) 1/2" (13mm) FRONT Plenum 1/2" (13mm) BACK 0" on all sides 0" SIDES 0" 0*** BOTTOM FLUE PIPE CLOSET ENCLOSURE CLOSET *24" (610mm) REQUIRED FOR SERVICE 0"...
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Page 9: Furnace Sizing
Temperature Rise output capacity as the original furnace, a substantial increase in system air fl ow will be necessary. See Table 1 NBM030S2A 35 - 65°F (20 - 36°C) and the airfl ow characteristics in Section 18 of this manual, NBM040S2A 35 - 65°F (20 - 36°C) -
Page 10: Location Of Unit
4.0 LOCATION OF UNIT GENERAL GUIDELINES 1. Select a location where the exhaust and combustion air piping can be routed between the furnace and their terminations with a minimum of lengths and fi ttings. Be sure to check that the proposed termination location will meet code requirements with respect to location and minimum clearances. -
Page 11: Installation In Upflow Or Horizontal Positions
• “Airplane Glue” and similar adhesives and cements • Ammonia, as commonly found in permanent wave solutions used in hair dressing salons • Anti-static fabric softeners used in clothes dryers • Carbon tetrachloride • Chlorinated cleaners and waxes • Chlorine and bromine based swimming pool chemicals •... -
Page 12: Air Conditioning
AIR CONDITIONING This furnace may be used as part of an air conditioning system. The furnace wiring and control system is “air conditioning ready.” There are the following factors to consider: The air conditioning evaporator coil must be downstream of the heat exchanger. The cooled air passing over the warmer heat exchanger tubes can cause condensation inside the tubes, resulting in corrosion and premature failure. -
Page 13: Ductwork
6.0 DUCTWORK Proper airfl ow is required for the correct operation of this furnace. Insuffi cient airfl ow may cause erratic operation, could cause the furnace to cycle on the high temperature limit, and may damage the heat exchanger. Excessive airfl ow may result in an excessively noisy duct system and may result in undesirable consequences such as creating uncomfortable drafts. -
Page 14: Ductwork Steps
DUCTWORK STEPS 1. Position the furnace to minimize ductwork length and fi ttings. 2. Cut open a return air inlet. The choices are furnace bottom, either side, or any combination thereof (i.e., two sides or a side and the bottom).In all cases, cut the return air opening the full width of the return air markers on the side panel. -
Page 15: Venting And Combustion Piping
7.0 VENTING AND COMBUSTION PIPING WARNING READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT OR SUPPLY COMBUSTION AIR TO THIS FURNACE CAN CAUSE CAR- BON MONOXIDE POISONING, OR AN EXPLOSION OR FIRE, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 16: Vent Drain Option
VENT DRAIN OPTION A vent drain is recommended when vent passes through any unconditioned space such as an attic or crawl space in order to prevent the accumulation of excess condensate in the inducer housing during operational cycles, refer to images for Vent Drain Option. USE SWEEP TEE ON To install the vent drain, complete the following steps: HORIZONTAL LINE... -
Page 17: Non-Direct Vent Furnace Installations Using Indoor Combustion Air (One Pipe System)
8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) The furnace, although designed as a direct vent type appliance, may be installed with the intake vent inside the structure. WARNING THIS FURNACE AND ANY OTHER FUEL BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. -
Page 18: Determining Combustion Air
DETERMINING COMBUSTION AIR 8.1.1 CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE Unconfi ned space does not necessarily mean that ventilation will not have to be introduced from the outdoors, particularly in airtight homes. The minimum requirement for unconfi ned space is a volume of 50 cubic feet (1.42 m³) for each 1000 Btu/hr for all fuel burning appliances located within the unconfi... -
Page 19: Case 3: Furnace Located In A Confined Space, Outdoor Air From Attic Or Crawl Space
8.1.3 CASE 3: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR FROM ATTIC OR CRAWL SPACE In this circumstance, the free area of each of the two combustion and ventilation air openings is based on a minimum of 1 square inch (645mm²) per 4000 Btu/hr. In this confi guration, one opening can originate from the fl... -
Page 20: Case 4: Furnace Located In A Confined Space, Outdoor Air Ducted Horizontally
8.1.4 CASE 4: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR DUCTED HORIZONTALLY Similar to Case 3, outdoor air for combustion and ventilation may be drawn through horizontal ducting. The free area for each opening is calculated on the basis of a minimum of 1 square inch (645mm²) per 2000 Btu/hr input. -
Page 21: Venting Guidelines
9.0 VENTING GUIDELINES CAUTION FAILURE TO FOLLOW ALL VENTING GUIDELINES MAY RESULT IN ERRATIC FURNACE OPERATION, FREEZE-UP OF THE EXHAUST AIR PIPING, OR SOOTING OF THE FURNACE. WARNING READ AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT THIS FURNACE CAN CAUSE CARBON MONOXIDE POISONING OR AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 22: Vent Termination
Size the combustion air and exhaust piping in accordance FIGURE 8 - STANDARD (STRAIGHT) with Table 4. When calculating allowable vent lengths, be HORIZONTAL VENT DETAIL sure to count all termination fi ttings in addition to counting the *3" (76mm) concentric vent as a straight pipe. -
Page 23: In Canada
FIGURE 10 - VERTICAL VENTING FIGURE 9 - PERISCOPED VENT DETAIL *3" (76mm) MIN. ROOF TERMINATION EXHAUST 12" (305mm) MIN. 18" (457mm) MIN. EXHAUST 12" (305mm) INTAKE MIN. GRADE *18" (457mm) MIN. FOR COLD CLIMATES (SUSTAINED 0°F (-18°C) FOR 24 OR MORE CONSECUTIVE HOURS CAUTION MOISTURE IN THE FLUE GASES CONDENSES AS IT LEAVES THE TERMINAL. -
Page 24: Furnace Venting Installations
• Locate the vent terminal 3 feet (0.91m) above any forced air inlet located within 10 feet (3m). Any fresh air or make-up air inlet, such as for a dryer or furnace area is considered a forced air inlet. The vent terminal should be located no fewer than 3 feet (0.91m) from an inside corner formed by two exterior walls. -
Page 25: Terminations
10.0 TERMINATIONS 10.1 COMBUSTION AIR HORIZONTAL - The combustion air termination is FIGURE 11 - STANDARD VERTICAL VENTING made up of a medium or long sweep 90° elbow pointing DETAIL downward to prevent rain from readily entering the combustion air intake piping. 3"... -
Page 26: Multiple Venting
Avoid locating the termination too close to shrubs and other vegetation. The condensate may stunt or kill them. Caulk all cracks, seams or joints within a 6 foot (1.8m) radius of the termination. Do not terminate under a deck unless there is adequate clearance to prevent damage from the fl ue gases. A termination may be located at the end of a patio deck. - Page 27 FIGURE 14A - DIRECT VENT TERMINAL CLEARANCES W415-1117 / A / 03.11.14...
- Page 28 FIGURE 14B - NON-DIRECT VENT TERMINAL CLEARANCES W415-1117 / A / 03.11.14...
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Page 29: Routing Options
11.0 ROUTING OPTIONS This furnace can be installed in any of three positions. Figures 16-18 on the following pages show the three positions. The installer must consider the following services: gas pipe, electrical power, drain trap, intake and exhaust vents. Also consider the air conditioning connections and drain, access to fi lter(s) and access to furnace and a/c for repair. -
Page 30: Condensate Drains
11.2 CONDENSATE DRAINS The furnace may condense as much as a 4½ pounds of water per hour (approximately 2 imperial quarts, 2½ U.S. quarts or 2¼ liters). It is necessary to make provisions for draining the condensate away. The furnace is supplied with a drain trap assembly. - Page 31 FIGURE 15 IMPORTANT: CONNECT ½” TEE FITTING (FIELD SUPPLIED) TO THE OUTLET OF THE CONDENSATE TRAP. WARNING THERE MUST NOT BE ANY OPENINGS BETWEEN THE BLOWER DIVISION PANEL AND THE COMBUSTION COMPARTMENT. THE BLOWER COMPARTMENT IS UNDER GREATER SUCTION THEN THE COMBUSTION COMPARTMENT AND CAN PULL COMBUSTION AIR FROM THE BURNERS AND CAUSE INCOMPLETE COMBUSTION AND ERRATIC FURNACE OPERATION.
- Page 32 FIGURE 16 - UPFLOW VENT AND DRAINING OPTION CONTINUED RIGHT VENT INSTALLATION IMPORTANT: • PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH. • CUT PRESSURE SWITCH TUBING TO PROPER LENGTH, IF REQUIRED. NOTE Upfl ow Vent Right - condensate trap may have to be installed on left side in small cabinets.
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Page 33: Drain Hose Installation
FIGURE 18 - HORIZONTAL RIGHT VENT AND DRAINING OPTION RIGHT VENT INSTALLATION TOP VENT INSTALLATION IMPORTANT: • FOR HORIZONTAL INSTALLATIONS, KIT# W370-0027 MUST BE INSTALLED. • PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH. • CUT PRESSURE SWITCH TUBING TO PROPER LENGTH, IF REQUIRED.. CAUTION THE TWO INLETS TO THE DRAIN TRAP ARE FOR VENT PIPE AND CONDENSATE COLLECTION. -
Page 34: Priming Condensate Trap
A typical confi guration would be to cement the side branch of a 1/2” CPVC tee to the drain trap assembly outlet, with the end branches oriented vertically. (Figure 15) A 1” (25mm) piece of 1/2” CPVC pipe cemented to the upper end branch will serve as a vent, which will prevent the creation of a vapor lock, and serve as an overfl... -
Page 35: Condensate Neutralizers
2. If installing with 1/2” PVC, use the 1/2” hose. If installing with 3/4” CPVC, use the 5/8” hose. Slide the appropriate hose over the condensate trap outlet and cut it fl ush with the end of the outlet. The remaining rubber should be fl... -
Page 36: Gas Supply And Piping
12.0 GAS SUPPLY AND PIPING 12.1 GAS SUPPLY WARNING THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A NATURAL GAS TO LP CONVERSION KIT (W370-0018). FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, EXPLOSION, CARBON MONOXIDE POISONING, PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 37: Gas Inlet Pressure
IMPORTANT: ALWAYS USE A BACKUP WRENCH TO PREVENT TWISTING OF THE GAS VALVE. ANY STRAINS ON THE GAS VALVE CAN AFFECT POSITIONING OF THE ORIFICES RELATIVE TO THE BURNERS. THIS COULD RESULT IN FAULTY BURNER OPERATION. Install a manual gas shut-off valve and dirt pocket as close to the furnace as possible. Some local codes call for the manual gas shut-off valve to be located between 4 feet (1.2m) to 5 feet (1.5m) above fl... -
Page 38: Conversions
13.0 CONVERSIONS 13.1 HIGH ALTITUDE CONVERSION In Canada, the modifi cations for high altitude are based on a 10% reduction of input capacity for elevations from 2000 - 4500 feet (610m - 1372m). In the United States, the modifi cations for high altitude are based on a 4% reduction of input capacity for every 1000 feet (305m) above 2000 feet (610m) above sea level. -
Page 39: Setting The Manifold Gas Pressure
7. Using a leak detection solution, check for leaks at pressure boss screw. Bubbles forming indicate a leak. SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY! 8. Turn gas back on and test inlet pressure boss with leak detector. 9. If working on a natural gas system, contact the gas utility. They may insist on any service regulator adjustments being made by their own staff. -
Page 40: Checking Furnace Input
WARNING ALL REGULATOR ADJUSTMENTS MUST BE DONE BY A TRAINED, QUALIFIED TECHNICIAN. IMPROPER MODIFICATIONS OR ADJUSTMENTS CAN RESULT IN FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR LOSS OF LIFE. H3.21 7. Turn on the gas supply and electrical power to the furnace. 8. -
Page 41: Electrical Specifications
14.0 ELECTRICAL SPECIFICATIONS 14.1 ELECTRICAL WIRING AND CONNECTIONS Before proceeding with the electrical connections, ensure that the available electrical supply is compatible with the voltage, frequency and phase listed on the appliance rating plate. All furnaces are rated 120 VAC, 60 Hz, 1 Ø. The amperage rating is 15 amps or less. Each furnace requires a dedicated 15 amp over-current device, either a 15 amp circuit breaker or a 15 amp Type D time delay fuse. -
Page 42: Furnace Connection
FIGURE 32 - INTEGRATED FURNACE IGNITION CONTROL STATUS LED 120 VAC MOTOR TERMINALS FAULT CODE BUTTON ELECTRONIC AIR CLEANER TERMINAL POWER HUMIDIFIER TERMINAL THERMOSTAT TERMINALS 120 VAC NEUTRAL CONNECTIONS 24 VAC MOLEX 3A FUSE 120 VAC MOLEX 14.2 FURNACE CONNECTION The furnace is shipped fully wired except for the connections to the house wiring. -
Page 43: Low Voltage Wiring
15.0 LOW VOLTAGE WIRING The thermostat and control wiring should be a minimum of 18 AWG copper. Excessive lengths of wire may result in enough voltage drop to impair the proper functioning of the furnace. For thermostat wires in excess of 25 feet (7.6m), use 16 AWG;... -
Page 44: Initial Startup Procedures
17.0 INITIAL STARTUP PROCEDURES This furnace is equipped with a HSI (Hot Surface Ignition) device. Each time that the room thermostat calls for heat, the HSI lights the main burners directly. See the lighting instructions on the furnace. When the gas supply is initially connected to the furnace, the gas piping may be full of air. In order to purge this air, it is recommended that the ground union be loosened until the odor of gas is detected. -
Page 45: Sequence Of Operation
WARNING SHOULD OVERHEATING OCCUR OR THE GAS BURNERS FAIL TO SHUT OFF, CLOSE THE MANUAL GAS VALVE FOR THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL POWER TO THE FURNACE. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. BEFORE RESTARTING THE FURNACE, CHECK ALL PLASTIC VENTS AND WIRES FOR DAMAGE. -
Page 46: Air Flow
Tonnage NUMBER 2 TON BLACK BLACK 1700 50°F (28°C). 2 TON BLUE BLUE 1400 NBM030S2A NBM080S3A If the measured ∆T is above the 1 1/2 TON YELLOW 3 TON YELLOW 1200 approved temperature range, 1 1/2 TON 2 TON there is too little air fl ow. It must be... -
Page 47: Calculating Air Flow
18.2 CALCULATING AIR FLOW There are circumstances where it may be desirable to know the air fl ow delivery through the duct system, such as when estimating the amount of air fl ow available for Output air conditioning. This can be done by direct measurement with CFM = ∆T 1.085 x... -
Page 48: Maintenance And Troubleshooting
19.0 MAINTENANCE AND TROUBLESHOOTING WARNING DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE. CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. -
Page 49: Lubrication
19.2 LUBRICATION Both the exhauster motor and circulating fan motor are sealed bearing type motors. Neither requires routine lubrication. IMPORTANT: THE MOTOR BEARINGS WERE PRE-LUBRICATED BY THE MOTOR MANUFACTURER. DO NOT ATTEMPT TO LUBRICATE THEM. EXCESS LUBRICATION WILL VOID THE WARRANTY, SHORTEN THE SERVICE LIFE OF THE MOTORS, AND WILL ATTRACT THE BUILDUP OF DUST AND DIRT. -
Page 50: Troubleshooting Flowchart
19.3 TROUBLESHOOTING FLOWCHART SEQUENCE OF OPERATION H23.3.1 W415-1117 / A / 03.11.14... -
Page 51: Diagnostic Codes For Status Led
19.4 DIAGNOSTIC CODES FOR STATUS LED A 3 colour LED is provided to indicate system faults. LED codes are as follows: • LED Off - No power to control, push button switch pressed, or control fault • LED Steady On (any colour) - Control hardware fault detected •... -
Page 52: Wire Diagram For Single Stage Furnace With Psc
20.0 WIRE DIAGRAM FOR SINGLE STAGE FURNACE WITH PSC GAS VALVE (BK) GAS VALVE (W) FLAME SENSOR (P) HEAT LIMIT (R) HEAT LIMIT (R) PRESSURE SWITCH (Y) PRESSURE SWITCH (Y) ROLLOUT (R) ROLLOUT (R) ROLLOUT (R) ROLLOUT (R) IGNITOR (W) IGNITOR (B) INDUCER (W) INDUCER (B) -
Page 53: Warranty
WARRANTY Napoleon® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete appliance is again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from Napoleon®. -
Page 54: Single Stage Replacement Parts List
22.0 SINGLE STAGE REPLACEMENT PARTS LIST Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. WARNING FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 55 FIGURE 2 - FURNACE COMPONENTS LEGEND 1. Combustion Air Intake Fitting 11. Burner Assembly 2. Flame Roll-Out Switch(s) 12. Hot Surface Igniter (HSI) - located underneath 3. Flame Sensor - opposite of ignitor 13. Single Speed Exhauster 4. Single Stage Gas Valve 14.
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Page 56: Service History
23.0 SERVICE HISTORY 43.1 W415-1117 / A / 03.11.14... - Page 57 AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND department. WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com H1.12...
- Page 58 TABLE OF CONTENTS SAFETY SYMBOLS AND WARNINGS SAFETY ISSUES GENERAL SAFETY RULES FURNACE OPERATION INFORMATION STARTING THE FURNACE SHUTTING DOWN THE FURNACE OPERATING TIPS ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER LUBRICATION ROUTINE EXAMINATION ANNUAL INSPECTION/SERVICE FURNACE APPEARANCE CLEANING SEQUENCE OF OPERATION VARIATIONS TERMINATIONS HOMEOWNER’S REFERENCE...
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Page 59: Safety Symbols And Warnings
1.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 60: Safety Issues
2.0 SAFETY ISSUES This furnace has been designed to deliver many years of effi cient, dependable service. With regular maintenance, some of which requires the attention of a qualifi ed installer, service agency or gas supplier, some of which you may do yourself, the furnace will operate satisfactorily over many heating seasons. Please read this manual to familiarize yourself with safety procedures, operation, and routine maintenance procedures. - Page 61 WARNING FIRE OR EXPLOSION HAZARD - IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. H3.26 WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS, OR OTHER COMBUSTIBLE MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
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Page 62: General Safety Rules
Most natural gas systems and all LP gas systems have a service regulator located near the point where the gas piping enters the building. The propane tank will normally have an additional fi rst stage regulator located at the tank outlet valve. All of these regulators (located outdoors) will have a vent. - Page 63 6. Familiarize yourself with the location of the furnace gas manual shut-off valve and any electrical switch, fuse or circuit breaker associated with the furnace. 7. Do not allow snow, ice or debris to accumulate around the outdoor furnace exhaust and combustion air intake terminals.
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Page 64: Furnace Operation Information
3.0 FURNACE OPERATION INFORMATION STARTING THE FURNACE During the heating season, the operation of the furnace is fully automatic. 1. First read these instructions and safety notices thoroughly. 2. Set the thermostat to below the current set point. 3. Ensure that all supply air registers and return air grills are open. 4. -
Page 65: Operating Tips
IMPORTANT: If you intend to be away from home for lengthy periods of time during the non-heating season, it is advisable to follow the furnace shut down procedure. H26.2 OPERATING TIPS 1. Clean air fi lters maximize effi ciency, and reduce heating costs. 2. -
Page 66: Routine Maintenance By Homeowner
4.0 ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER CAUTION DO NOT OPERATE YOUR FURNACE OR AIR CONDITIONER FOR EXTENDED PERIODS OF TIME WITHOUT AN AIR FILTER. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and the supply registers. Any recirculated dust particles will be heated and charred by coming into contact with the heat exchanger. -
Page 67: Annual Inspection/Service
• Water should fl ow easily through the condensate drain line. You may be able to observe this while the furnace is operating if your condensate drain line from the drain trap assembly terminates at a fl oor drain or sump pit. If clear plastic was used, it may yellow with age; however, the contents should be reasonably clear. -
Page 68: Furnace Appearance
FURNACE APPEARANCE The furnace exterior fi nish is a durable automotive like coating. It may be washed with mild soap if necessary. Galvanized metal surfaces require no maintenance. H27.5 CLEANING It is advisable to keep dust build-up on warm surfaces to a minimum, since dust, in some cases, can be a combustible. - Page 69 7. Match up the blower rails with the hangers on the underside of the blower division panel, then slide the blower assembly back into position. 8. Replace the screws fastening the blower assembly to the blower division panel. 9. Secure wire harness to the control board and junction box. Connect thermostat wiring to the control board. 10.
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Page 70: Sequence Of Operation
SEQUENCE OF OPERATION 1. Room temperature drops causing the room thermostat call for heat by connecting “W” to “R”. The control verifi es the limit switch is closed and the pressure switch(s) are open. The control energizes the exhauster motor and waits for the pressure switch(s) to close. The exhauster remains energized for a 15 second pre- purge period. -
Page 71: Homeowner's Reference
5.0 HOMEOWNER’S REFERENCE HOMEOWNER’S REFERENCE TABLE Model No. Serial No. (serial number located on bottom of inside door) Date Installed Contractor Contact Address Postal Code/Zip Code Telephone No. After Hours No. If different from Installation Contractor: Service Tech. Telephone No. After Hours No. - Page 72 Fireplace Inserts • Charcoal Grills • Gas Fireplaces • Waterfalls • Wood Stoves Heating & Cooling • Electric Fireplaces • Outdoor Fireplaces • Gourmet Grills 24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8...