Page 1
MODEL G0742 14" ABRASIVE CUT-OFF SAW OWNER'S MANUAL (For models manufactured since 10/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
INTRODUCTION Machine Description Manual Accuracy sometimes the machine you receive will be slightly different than what is shown in the manual Contact Info www.grizzly.com Manufacture Date Serial Number...
Page 5
Identification To reduce your risk of serious injury, read this entire manual BEFORE using machine.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
Page 9
WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.
Page 10
Additional Safety for Abrasive Cut-Off Saws BLADE CONDITION. MAGNESIUM. HOT SURFACES. BLADE SPEED. HEARING PROTECTION. BLADE SELECTION. BLADE TESTING. WORKPIECE HANDLING. BLADE USE. FIRE HAZARD. HAND PLACEMENT. WORKPIECE MATERIAL. PERSONAL PROTECTIVE EQUIPMENT. LOSS OF STABILITY. FEED RATE. BLADE GUARDS.
SECTION 2: POWER SUPPLY Availability Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. 120V Circuit Requirements Nominal Voltage ........120V Cycle ............60 Hz Electrocution, fire, Phase ...........
Grounding & Plug Requirements GROUNDED 5-15 RECEPTACLE Extension Cords 5-15 PLUG Figure 1. Minimum Gauge Size ......14 AWG Maximum Length (Shorter is Better)..50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a...
SECTION 3: SETUP Unpacking Site Considerations Workbench Load Machine Data Sheet please call us immediately at (570) 546-9663 for advice. Placement Location Otherwise, filing a freight claim can be difficult. Figure 3 SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine.
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Outer Vise Jaw. Blade Feed Rate Vise Quick-Release. Vise Crank Handle. Jamming or bumping the blade into the workpiece could cause the blade to break apart and send harmful debris into the operator. ALWAYS allow the blade to reach Figure 8. full speed and lower it into the workpiece with a slow and steady feed rate.
Page 18
Positioning Workpiece If the workpiece should unexpectedly move during operation, the blade could bind and break apart, sending flying debris at the operator. Always make sure the workpiece is held firmly in the vise and properly sup- ported. Figure 9 Adjusting Inner Vise Jaw Figure 10 Note: Leave the hex bolts finger-tight for...
Adjusting Outer Vise Jaw When cutting, the abrasive blade produces sparks. To prevent a fire or explosion, do not use this saw near flammable material, liquid, or gas. Have a fully-serviced fire extinguisher nearby. Figure 11 Changing Blade Only use 14" abrasive blades with a 1" arbor hole with a RPM rating that matches or exceeds the speed of the saw.
Page 20
Figure 14 Step 4 Note: The metal rim of the blade arbor hole can face in or out. Additionally, make sure the non-cylindrical holes of the arbor flanges are properly aligned and seated on the arbor. Note: If blade does crack during installation, DO NOT use it.
" X 1", Type 1, 36-Grit, 5-Pack cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
SECTION 6: MAINTENANCE Cleaning To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Lubrication Schedule Daily Check: Model G4682 G4682—Dry Coating Lube Daily Maintenance: Weekly Maintenance: Figure 23.
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
Page 32
® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...