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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager Manufacture Date P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Serial Number Model G0771 (Mfd. Since 8/15)
Scale Port Fence Lock Handle Figure 1. Model G0771 identification of main controls and components. For Your Own Safety Read Instruction Manual Before Operating Saw a) Wear eye protection. b) Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing.
Note: Paddle cover must be lifted to access ON switch. Figure 3. Blade adjustment handwheels and locks. E. Fence Lock: Locks fence when pushed down, unlocks fence when pulled up. Figure 2. ON/OFF switch. Figure 4. Fence lock handle. Model G0771 (Mfd. Since 8/15)
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Parallel: Being an equal distance apart at every Arbor: Rotating metal shaft to which saw blade point along two given lines or planes.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0771 10" HYBRID TABLE SAW Product Dimensions: Weight................................286 lbs. Width (side-to-side) x Depth (front-to-back) x Height............57-1/4 x 37-1/2 x 35-3/8 in.
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The information contained herein is deemed accurate as of 6/29/2016 and represents our most recent product specifications. Model G0771 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0771 (Mfd. Since 8/15)
Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0771 (Mfd. Since 8/15)
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EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0771 (Mfd. Since 8/15)
In event of an covered wood products, and some plastics. Never accident, these will often take damage that would cut materials not intended for this saw. have occurred to hands/fingers. -10- Model G0771 (Mfd. Since 8/15)
Making a deep area being struck by the flying stock, it is non-through cut will greatly increase the often the case that the operator’s hands are chance of kickback. pulled into the blade during kickback. -11- Model G0771 (Mfd. Since 8/15)
The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -13- Model G0771 (Mfd. Since 8/15)
NEMA standard 6-15 plug wiring is • Wire Cutters/Stripper ........1 provided on Page 70. To convert the Model G0771 to 240V: DISCONNECT SAW FROM POWER! Cut off the existing 5-15 plug. Open the motor junction box, then loosen the two wire nuts indicated in Figure 7.
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- Wear safety glasses dur- aging to file a freight claim. It is also extremely ing the entire setup pro- helpful if you need to return your machine later.
Figure 13. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- Model G0771 (Mfd. Since 8/15)
Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. = Power Connection " Dust Port " Min. 30" " Figure 14. Minimum working clearances. -18- Model G0771 (Mfd. Since 8/15)
Phillips head screws (see Figure 18). face is flat. — If combined table surface is flat, skip to next step. Motor Cover Figure 18. Motor cover installed. -19- Model G0771 (Mfd. Since 8/15)
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(8) M8-1.25 hex nuts onto hex bolts. Do not used later for mounting the switch. fully tighten yet (see Figure 24). Figure 21. Hex bolts for mounting switch. Figure 24. Mounting front fence rail. -20- Model G0771 (Mfd. Since 8/15)
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Figure 27). Check to make sure it is flush and adjust if necessary (see Table/Dado Insert Adjustment on Page 66 for more information). Figure 29. Location of styrofoam block to be removed. Figure 27. Table insert installed. -21- Model G0771 (Mfd. Since 8/15)
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25. Lower blade and move fence to left side of blade. Blade Tilt Handwheel 26. Raise blade 1–2 inches. 27. Slide fence so it lightly touches left side of Figure 32. Blade tilt indicator and angle scale. blade. -22- Model G0771 (Mfd. Since 8/15)
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38. Mount dust port with (4) pre-installed Phillips and hex head into slot in front fence rail Head screws (see Figure 38). (see Figure 36). Slot Figure 36. Attaching front end of fence rail Figure 38. Dust port installed. brace. -23- Model G0771 (Mfd. Since 8/15)
Connect machine to power source. Turn machine ON, verify motor operation, then turn machine OFF. Figure 39. Example of dust hose attached to dust port. The motor should run smoothly and without unusual problems or noises. -24- Model G0771 (Mfd. Since 8/15)
—If machine starts, immediately stop Table/Dado Insert Adjustment (Page 66). machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. -25- Model G0771 (Mfd. Since 8/15)
Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -26- Model G0771 (Mfd. Since 8/15)
On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. -27- Model G0771 (Mfd. Since 8/15)
Blade blades. Since the blade is sharp, use extra care and wear gloves when installing it. Figure 46. Laminate blade. To install a new blade: DISCONNECT SAW FROM POWER! -29- Model G0771 (Mfd. Since 8/15)
Figure 49. Correct order of installation with teeth facing the correct direction. Re-install spreader/riving knife, table insert (see Page 66), and blade guard. -30- Model G0771 (Mfd. Since 8/15)
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Doing so will result in improper installation of blade guard. Bracket Slot Spreader Lock Lever Figure 53. Blade guard installed. Figure 51. Lock lever used to secure spreader/ riving knife. -31- Model G0771 (Mfd. Since 8/15)
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Figure 55. Remove cap screw, locking hex nut, wash- ers, pawls, and retaining spring from blade guard assembly (see Figure 56). Pawl Figure 55. Pawls in resting position. Figure 56. Pawls Removed. -32- Model G0771 (Mfd. Since 8/15)
Use good judgment! Top Distance Minimum 3mm Maximum 8mm Bottom Distance Minimum 3mm Maximum 8mm Figure 58. Example of allowable top and bottom distances between riving knife and blade. -33- Model G0771 (Mfd. Since 8/15)
Set fence to desired width of cut on scale. get in the way of safe operation, such as with very narrow cuts. Adjust blade height so highest saw tooth pro- trudes no more than ⁄ " above workpiece. -34- Model G0771 (Mfd. Since 8/15)
Failure to do this could result in Turn saw OFF and allow blade to come to a serious personal injury or death. complete stop before removing cutoff piece. Failure to follow this warning could result in severe lacerations or amputation. -35- Model G0771 (Mfd. Since 8/15)
Fence Proceed to make cut in same manner as Workpiece described in Crosscutting instructions. Figure 64. Example of a dado being cut with a dado blade. -36- Model G0771 (Mfd. Since 8/15)
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The Model G0771 can accommodate dado blades up to 10" in diameter. However, you MUST install the included riving knife while using a 10" diam- Dado blades have a higher risk of kickback eter dado blade, as it provides a barrier behind the...
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Set saw up for type of cut you need to make, Figure 68. Additional single-blade dado cuts. depending on whether it is a rip cut (Page 34) or crosscut (Page 35). -38- Model G0771 (Mfd. Since 8/15)
— If cut is satisfactory, repeat cut with cuts (rather than one deep cut) to achieve workpiece. the desired cutting depth. -39- Model G0771 (Mfd. Since 8/15)
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— If workpiece is very tall, or is unstable when Figure 72. Example of second cut to create a placed against fence, lay it flat on table and rabbet. use a dado blade to perform rabbet cut. -40- Model G0771 (Mfd. Since 8/15)
Note: To determine the maximum resawing height for this table saw, find the maximum blade height, then double it and subtract ⁄ ". #8 x 2" ⁄ " Wood Screw ⁄ " Assembled Resaw Barrier Figure 73. Resaw barrier. -41- Model G0771 (Mfd. Since 8/15)
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*Only use furniture-grade plywood, kiln-dried IMPORTANT: Installation requires permanent hardwood, or HDPE plastic to prevent warping. modification to the Model G0771 table saw fence—specifically drilling mounting holes. To build an auxiliary fence: The fence should be similar to the one in Figure Remove fence from table, and mark three 74 when installed.
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Figure 74 on Page 42. 12. Slide a flat piece of wood across auxiliary fence and fence to verify mounting hardware is correctly installed. Adjust fasteners so they do not catch on workpieces. -43- Model G0771 (Mfd. Since 8/15)
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12. When finished resawing, remove resaw bar- rier and auxiliary fence, then re-install blade Figure 79. Ideal completed resaw cut. guard/spreader or riving knife and standard table insert. -44- Model G0771 (Mfd. Since 8/15)
Step 3 will bend without breaking. Cut a 30º angle at one end of board. Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 45 for instructions on clamping. -45- Model G0771 (Mfd. Since 8/15)
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Now, proceed to Mounting Featherboard in Drill a ⁄ " hole in center of bar, then counter- Miter Slot on Page 45. sink bottom to fit a ⁄ "-20 flat head screw. -46- Model G0771 (Mfd. Since 8/15)
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Check featherboard by hand to make sure it is tight. Note: The featherboard should be placed firmly enough against workpiece to keep it against fence but not so tight that it is difficult to feed workpiece. -47- Model G0771 (Mfd. Since 8/15)
⁄ " Grid increase comfort. from the blade! Figure 88. Template for a basic shop-made push stick (not shown at actual size). -48- Model G0771 (Mfd. Since 8/15)
Lip for pushing workpiece ⁄ " Grid 9"−10" Minimum Length Figure 91. Template for a shop-made push block (shown at 50% of full size). -49- Model G0771 (Mfd. Since 8/15)
Attach handle to base with #8 x 1 ⁄ " wood Length of Table screws, and attach lip to base with cyanoac- Saw Rip Fence rylate-type wood glue. ⁄ " Figure 92. Auxiliary fence dimensions. -50- Model G0771 (Mfd. Since 8/15)
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Failure to follow this warning could result in serious personal injury. Re-install spreader pawls when finished using auxiliary fence and push block. -51- Model G0771 (Mfd. Since 8/15)
Crosscut Sled Support Outfeed Table Table Figure 99. Example of crosscut sled. Figure 98. Example of outfeed & support tables. -52- Model G0771 (Mfd. Since 8/15)
Specifications: 450 CFM, 7.2" To reduce this risk, only install accessories static pressure, 2 cubic foot bag, and 30 micron recommended for this machine by Grizzly. filter. Motor is 1HP, 110V/220V, 14A/7A. NOTICE Model G0710 Refer to our website or latest catalog for additional recommended accessories.
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⁄ " arbor, ⁄ " kerf. into ⁄ " and ⁄ " miter gauge slots and are adjust- able for various stock widths. Figure 104. Forrest Woodworker II Saw Blade. Figure 107. D3096 Featherboard. -54- Model G0771 (Mfd. Since 8/15)
Move the blade tilt back- and-forth to spread the grease (see Figure 108). Figure 110. Leadscrew. Front Trunnion Slide Figure 108. Trunnion slide (only front slide shown). -56- Model G0771 (Mfd. Since 8/15)
7. Arbor pulley loose. 7. Retighten/replace arbor pulley. 8. Arbor bearings at fault. 8. Replace arbor housing bearings; replace arbor. 9. Motor bearings at fault. 9. Test by rotating shaft; grinding/loose shaft requires bearing replacement. -57- Model G0771 (Mfd. Since 8/15)
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90°. (Page 61). Workpiece catches 1. Table/dado insert out of adjustment. 1. Adjust table/dado insert so it is perfectly flush with on table/dado insert table surface (Page 66). or table throat during cutting operation. -58- Model G0771 (Mfd. Since 8/15)
90°, then tighten stop nuts against each other and replace motor cover. Note: Turning stop nuts clockwise adjusts blade further to right; turning them counter- clockwise adjusts blade to left. -59- Model G0771 (Mfd. Since 8/15)
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Page 59. need to be made. Proceed to Step 8. —If blade is not 45° to table, you will need to adjust 45° limiting block. Proceed to Step 4. Remove rear access panel. -60- Model G0771 (Mfd. Since 8/15)
— If blade tip does not touch end of adjust- able square similar to first measurement, table will need to be adjusted. Proceed to Blade tilted to 0º Step 6. Front Figure 116. Example of adjusting blade to miter slot. -61- Model G0771 (Mfd. Since 8/15)
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45°, one end of table will need to be shimmed higher with metal shim stock. Continue to Step 9. Loosen (4) table mounting bolts from Step 6. Figure 120. Shim procedure diagram B. -62- Model G0771 (Mfd. Since 8/15)
"Alignment Zone," as shown in Figure 122. Top Alignment Bottom Alignment Figure 121. Example of checking top and bottom riving knife parallelism with blade. Alignment Zone Spreader or Riving Knife Blade Figure 122. Spreader/riving knife alignment zone. -63- Model G0771 (Mfd. Since 8/15)
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Alignment to determine if it is parallel with blade and inside "Alignment Zone" (refer to Checking Alignment). — If this does not work, remove spreader/riv- ing knife to straighten. — If you cannot straighten spreader/riving knife properly, replace it. -64- Model G0771 (Mfd. Since 8/15)
Figure 125. Checking fence parallelism with adjusted in the fence alignment, you use the fence blade. on the side of the blade where the offset creates the wide gap. -65- Model G0771 (Mfd. Since 8/15)
Repeat width should be exactly 12" at front and back. Steps 2–3 until insert is perfectly flush with If it is not, then adjust indicator window to surface of table. match width of workpiece. -66- Model G0771 (Mfd. Since 8/15)
No adjustments are necessary. — If square does not touch miter body and blade evenly, then proceed to Step 5. Remove miter gauge from miter slot. -67- Model G0771 (Mfd. Since 8/15)
Figure 131. Components used to tension or remove belt. Use blade height handwheel to lower motor. When motor starts to pull blade down with it, belt is tensioned. Retighten blade tension hex bolt, then re-install motor cover. -68- Model G0771 (Mfd. Since 8/15)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -69- Model G0771 (Mfd. Since 8/15)
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
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HEX NUT M5-.8 P0771122 CAP SCREW W/WASHER M5-.8 X 10 P0771066 CAP SCREW M5-.8 X 10 P0771123 CAP SCREW M5-.8 X 10 P0771067 BLADE GUARD P0771124 DADO TABLE INSERT P0771068 TILT SHAFT P0771125 HEX WRENCH 2.5MM -73- Model G0771 (Mfd. Since 8/15)
FENCE HANDLE END CAP P0771361 INT TOOTH WASHER 5MM P0771329 RIGHT FRONT RAIL P0771362 LEFT FENCE SCALE P0771330 HEX BOLT M8-1.25 X 30 P0771363 RIGHT FENCE SCALE P0771332 RIGHT FRONT RAIL CAP P0771364 ADJUSTABLE CABLE CLAMP -75- Model G0771 (Mfd. Since 8/15)
P0771410 PHLP HD SCR M5-.8 X 10 P0771423 TAP SCREW M3 X 6 P0771411 GUARD RAIL P0771424 CAP SCREW M5-.8 X 30 P0771412 PHLP HD SCR M5-.8 X 25 P0771425 BLADE GUARD WINDOW COVER -76- Model G0771 (Mfd. Since 8/15)
PHLP HD SCR 6-32 X 7/16 P0771509 HANDLE WASHER 6 X 20 P0771521 FLAT HD SCR 1/4-28 X 5/16 P0771510 MITER SCALE P0771522 SET SCREW 10-32 X 1/4 P0771511 SPRING PLATE P0771523 MITER BAR GUIDE WASHER P0771512 MITER HANDLE -77- Model G0771 (Mfd. Since 8/15)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -78-...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.