Cornelius Enduro 200 Operator's Manual

Ice/beverage dispenser
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IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139- -2268
Telephone (800) 551- -4423
Operator' s Manual
ICE/BEVERAGE DISPENSER
Model: Enduro 200/250
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No.92108
January31, 1995
Revised: September 26, 2000
Revision F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1995 - - 2000
Ó
Facsimile (800) 519- -4423
PRINTED IN U.S.A

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Summary of Contents for Cornelius Enduro 200

  • Page 1 IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139- -2268 Telephone (800) 551- -4423 Facsimile (800) 519- -4423 Operator’ s Manual ICE/BEVERAGE DISPENSER Model: Enduro 200/250 IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page MAINTENANCE ............DAILY (OR AS REQUIRED) .
  • Page 3: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).
  • Page 4: Dispenser

    DISPENSER 1. CLEANING EXTERIOR SURFACES Important: Perform the following daily. Remove the cup rest from drip tray. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray. Clean all exterior surfaces with soap solution and rinse in clean water.
  • Page 5: Beverage System (If Applicable)

    BEVERAGE SYSTEM (IF APPLICABLE) CLEANING WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. Soap solution - Use a mixture of mild detergent and warm 100 degrees F potable water.
  • Page 6 11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution. Rinse with clean water, then reinstall the nozzle and syrup diffuser on the valve. 12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves to allow the pressure to be relieved.
  • Page 7: Troubleshooting

    TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the...
  • Page 8: Beverage Not Sweet Enough

    Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. Empty syrup tank. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT--IN Unit standing with no ice in hopper -- no ice in COLD PLATE). cold plate cabinet. NOTE: Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
  • Page 9 Part # Corrections/Update Document Unit Type/Model # Manual # ED200/250 92108 ICE/BEVERAGE DISPENSER Revision 2 8/11/06 Page Item Old Desc. New Part Desc. Agent Date Notes Part 15093 Sink Extension 1/16/03 Use this number for units manufactured on and before 11/15/98. After this date use 620028702.
  • Page 10 Graphics 92082 Dr Pepper 1/16/03 15.083x24.794 Graphics ED250 Graphics 92085 7-Up Graphics 1/16/03 11.083x24.794 ED200 Graphics 92086 7-Up Graphics 1/16/03 15.083x24.794 ED250 Graphics 92083 RC Cola Graphics 1/16/03 11.083x24.794 ED200 Graphics 92084 RC Cola Graphics 1/17/03 15.083x24.794 ED250 31763 Agitator Timer 629087448 Agitator Timer Kit 1/16/03...
  • Page 11: Figure 1. Cabinet Section Exploded View

    68 26 SEE DETAIL DETAIL C SCALE 0.093 FIGURE 1. CABINET SECTION EXPLODED VIEW 92108...
  • Page 12 Item Part No. Name 21491 Slide, Gate 22081R Restrictor, Gate Not Used 29541R Plate, Motor Mount 29694 Agitator 29555 Cover, Rear Wrapper 629080208 Panel, Lower Front (For Drip Tray) 629080204 Panel, Lower Front (Z Model) 620028702 Support, Drip Tray Not Used 29547 Cabinet Not Used...
  • Page 13 Item Part No. Name Not Used 53199 Seal, Motor Not Used 51891 Gasket, Gate ***51908 Plug 71025 Strap, Motor 620500901 Ice Chute 53168 Ice Chute Cover Not Used 15132 Motor Mount 53001 Merchandiser, Gray (ED250) 53000 Merchandiser, Gray, (ED200) 52912 Merchandiser, Black, (ED250) 52911 Merchandiser, Black, (ED200)
  • Page 14 Item Part No. Name 70068 Washer, 3/8 I.D. x 11/16 O.D. x .070 Not Used 71061 Washer, 7/16 I.D. x 1 1/8 O.D. x .063 70320 Pop Rivet, 1/8 Dia. 70341 Spring, Motor Heater 71006 Screw, No. 8-32 By 1 1/8-In. Long 70478R Clip, Push-on 70555...
  • Page 15: Figure 2. Electrical Box Assembly

    FIGURE 2. ELECTRICAL BOX ASSEMBLY Item Part No. Name 620022001 Electrical Box (ED250) 620020902 Electrical Box (ED200) 620022101 Reflector Panel (ED250) 620020901 Reflector Panel (ED200) 620021101 Clamp, Capacitor 33160R Capacitor, Agitator Motor 30995 Power Cord, 120 Volts 620302901 Power Cord, 220-240 Volts 30960 Terminal Board, 120 Volts 31107...
  • Page 16: Solenoid Assembly

    SOLENOID ASSEMBLY FIGURE 3. SOLENOID ASSEMBLY Item Part No. Name 28173 Arm, Gate Lift 50754 Bearing, Gate Arm 32957 Solenoid, 120 Volts 33397 Solenoid, 220-240 Volts 28172 Plate, Solenoid Mounting 50752 Isolator 70015 Hex Nut, No. 10-32 51689 Locktite 70162 Screw, No.
  • Page 17: Drain

    DRAIN TO COLD PLATE DRAIN ELBOW TO COLD PLATE DRAIN ELBOW FIGURE 4. DRAIN FOR Z STYLE UNITS WITH COLD PLATES Item Part No. Name 70750 Hose Clamp 53169 Drain Tube 51280 Elbow 53293 Coupler 92108...
  • Page 18: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
  • Page 19 THIS PAGE LEFT BLANK INTENTIONALLY 92108...
  • Page 20: Imi Cornelius Inc

    IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600...

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