Maintenance - Cushman Shuttle 2 Owner's Manual

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
TITLE
VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-3
Vehicle Cleaning ......................................................................................................................................................................................... 5-3
COMMON SENSE OPERATION ......................................................................................................................................... 5-4
ENVIRONMENTAL CONCERNS......................................................................................................................................... 5-4
REPAIR ............................................................................................................................................................................... 5-5
Lifting the Vehicle........................................................................................................................................................................................ 5-5
WHEELS AND TIRES.......................................................................................................................................................... 5-6
Tire Repair .................................................................................................................................................................................................. 5-6
Wheel Installation........................................................................................................................................................................................ 5-7
LIGHT BULB REPLACEMENT ........................................................................................................................................... 5-8
FUSE REPLACEMENT ....................................................................................................................................................... 5-8
TRANSPORTING VEHICLE ................................................................................................................................................ 5-9
Towing......................................................................................................................................................................................................... 5-9
Hauling ........................................................................................................................................................................................................ 5-9
SERVICE AND MAINTENANCE ......................................................................................................................................... 5-9
ROUTINE MAINTENANCE................................................................................................................................................ 5-11
Tire Inspection........................................................................................................................................................................................... 5-11
Brakes ....................................................................................................................................................................................................... 5-11
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................................. 5-11
REAR AXLE ...................................................................................................................................................................... 5-12
Checking the Lubrican Level..................................................................................................................................................................... 5-12
LUBRICATION .................................................................................................................................................................. 5-12
SYSTEM TEST .................................................................................................................................................................. 5-12
HARDWARE...................................................................................................................................................................... 5-13
PERIODIC SERVICE SCHEDULE..................................................................................................................................... 5-14
CAPACITIES AND REPLACEMENT PARTS ..........................................................................................................................5-15
BATTERY CHARGING AND MAINTENANCE .................................................................................................................. 5-15
Safety ........................................................................................................................................................................................................ 5-15
Battery....................................................................................................................................................................................................... 5-16
Battery Maintenance ................................................................................................................................................................................. 5-16
At Each Charging Cycle ............................................................................................................................................................................ 5-16
Monthly...................................................................................................................................................................................................... 5-17
Electrolyte Level and Water ...................................................................................................................................................................... 5-17
Battery Cleaning........................................................................................................................................................................................ 5-19

MAINTENANCE

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