Table of Contents
Advertisement
OW N E R ' S A N D
O P E R A T O R
SOUND PROOF DIESEL ENGINE
GENERATOR / WELDER
' c ' f ' v ' R ' P ' P ' c ' l
' c ' f ' v ' R ' P ' P ' k
Water-cooled 4 Cycle Diesel Engine
CAUTIO N : Do not operate the Generator/Welder, or any other appl iance,
before
you have read and unde r stood the instruction s for
Table of Contents
water Leakage
Page
2
5
6
6
7
7
8
9
11
11
11
12
13
14
14
14
14
16
16
16
17
17
18
18
19
19
21
22
23
24
27
28
30
31
use.
Advertisement
Table of Contents
Related Manuals for Shindaiwa DGW311DM
Summary of Contents for Shindaiwa DGW311DM
-
Page 1: Table Of Contents
4. Parts SOUND PROOF DIESEL ENGINE 5. Equipment GENERATOR / WELDER 5-1. ECO Welding (DGW311DM only) 5-2. Monitor Lamp 5-3. Earth Leakage Breaker 5-4. Slow-Down ‚ c ‚ f ‚ v ‚ R ‚ P ‚ P ‚ c ‚ l 6. -
Page 2: S Ma N U Al
Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator/Welder. This user manual was created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs. -
Page 3: Safety Guidelines
1. Safety Guidelines Danger : Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel. Danger : Electric Shock Do not touch the output terminals during operation. - Page 4 Caution : Electric shock Do not flush water onto the equipment nor operate it in the rain. Caution : Explosion When the liquid level is below the LOWER level, never use the equipment nor recharge the battery. Battery may emit some combustible gas, so keep it away from fire and sparks. Caution : Fire The equipment uses Diesel fuel as a fuel.
- Page 5 (No. 19402-00193 ) ‡ D Injuries (No. 19402-00199 ) ‡ E Burns (No. 19402-00201 ) ‡ F Burns (No. 19402-00200 ) ‡ G Fire (No. 19402-00166 ) DGW311DM DGW311L DGW311L • k -(W)220B• l • k -(W)380A, -(W)400A, -(W)415A• l...
-
Page 6: Specifications
2. Specifications Model DGW311DM DGW311L -(W)220B -(W)220B -(W)380A -(W)400A -(W)415A Generating Method Brushless, Rotating Field, Synchronous AC Generator Rated Current (A) Rated Voltage (V) 31.2 30.4 Duty Cycle (%) Rated Speed (min 3600 3000 No Load Voltage (V) MAX 85 Current Adj. -
Page 7: Use
The equipment is designed for the above purposes only. Do not use it for the other purpose. When it will be used for the equipment with the microcomputer control or for the ultra-precision devices, the load may be malfunctioned. 4. Parts DGW311DM CURRENT CURRENT ADJUSTMENT... -
Page 8: Equipment
EXHAUST OUTLET TOP PLATE 5. Equipment 5-1 ECO Welding (DGW311DM only) The equipment is incorporated in ECO welding features that are aimed at performing the lower noise, the lower fuel consumption and the lower gas emission than conventional models. When you turn the selector switch to ECO, you will be able to weld with Max. 4.0mmƒ Ó welding... -
Page 9: Monitor Lamp
<Caution> When welding is performed, do not turn the output selector switch, which causes the burnout of the switch. ECO is designed for welding only. The circuit breaker trips when ECO is used for AC power supply. 5-2 Monitor Lamp The equipment is equipped with monitoring function of oil pressure, battery charge and water/coolant Temperature. -
Page 10: Earth Leakage Breaker
The circuit breaker trips to protect the loads, whenever AC power is used if the selector switch is in the ECO position. (DGW311DM only) The equipment is provided with the earth leakage breaker to detect any leakage arisen due to such the troubles as insulation failure of the load while the generator is running and to cut off the circuit for protection against any accident such as electrical shock resulting from the trouble. - Page 11 The Outer Bonnet (Canopy) of the generator The Outer Bonnet of the load <Caution> In the event you cannot ground the generator to the earth, consult with the authorized dis- tributor or our engineering section. DGW311DM DGW311L EARTH GROUNDING TERMINAL EARTH GROUNDING TERMINAL BONNET GROUNDING...
-
Page 12: Slow-Down
When welding operation or electric supply is used intermittently, turn the switch to OFF. When the output selector switch is positioned to ECO, the engine does not turn to high speed. (DGW311DM only) Initialization and Pre-check Caution : Fire• E Burns• E Injuries When checking engine, always stop the engine, and keep away from fire. -
Page 13: Checking Coolant/Water
<Caution> If the equipment is not leveled, you cannot obtain accurate oil level. Do not overfill (over H line) the engine oil. The excessive volume of engine oil may damage the engine (inside the cylinders) • ¡ Selecting proper engine oil Use the engine oil for Diesel engine in proper viscosity, in compliance with the ambient temperature. -
Page 14: Checking Fuel
‡ B Fill up the radiator up to the top. TOP PLATE ‡ C Install the cap back and tighten. ‡ D Reinstall the top plate. <Caution> Use soft water, such as tap water. RADIATOR CAP WATER FILLER If the ambient temperature is near freezing, use Long Life Coolant (LLC) (30% mixture LLC is filled when shipped from factory). -
Page 15: Checking Fuel, Engine Oil, And
6-4 Checking Fuel, Engine Oil and Water Leakage Caution : Fire Always wipe any drip of Diesel fuel or oil. Do not use this equipment when a leak is found. Repair the equipment before use. Be sure to check for any fuel leak at the hose connection, and oil and coolant/water by opening side doors. - Page 16 Once the engine is started, do not turn the starter switch to START. ‡ F Make sure the frequency to the monitor on the control panel. ‡ G Keep the engine idle for about 5 minutes. DGW311DM DGW311L CIRCUIT BREAKER STARTER SWITCH...
-
Page 17: Stopping Generator/Welder
Restart after stopping due to fuel shortage This equipment is equipped with automatic air vacuuming feature. Therefore, even though the engine stops due to running out of fuel, you can restart the engine easily by the following steps. ‡ @ Turn the starter switch to STOP. -
Page 18: Polarity
‡ B Connect the welding cables to the output terminals. In terms of DGW311DM, connect cables to the welding output terminals, referring to the table below. MATERIAL HOLDER... -
Page 19: Duty Cycle
<Caution> Never turn the output selector switch during welding, because it causes burnout of the switch. (DGW311DM only) 8-5.1 DGW311DM The equipment can be welding by 2 persons simultaneously. -
Page 20: Generator Operation
Current Adjustable Range Welding Rod 50Hz 60Hz -(W)380A,-(W)400A,-(W)415A -(W)220B 35-280A 45-310A ƒ Ó 2.0-ƒ Ó 6.0 9. Generator Operation 9-1 Output Range 9-1.1 DGW311DM-(W)220B, DGW311L-(W)220B 9-1.1.1 3-Phase 220V Output – Terminals Maximum output from the terminals (U, V, W) is 10kVA. - Page 21 9-1.1.2 1-Phase 220V Output – Terminals (using the terminals only) 1-Phase 220V Output is available, using the 3-phase output terminals. Maximum output available for the one set of the terminals is 6kVA but the total output for the 3 sets is 8kVA, which please note.
-
Page 22: Output Limitation
Please refer to the following table, because electric tools and home appliances cannot be judged only by the rated output or the power consumption due to the efficiency and characteristic of the components. DGW311DM-(W)220B, DGW311L-(W)220B : Applicable Load (For reference purpose only) (60Hz) -
Page 23: Operation
DGW311L-(W)380A, DGW311L-(W)400A, DGW311L-(W)415A : Applicable Load (For reference purpose only) (50Hz) Capacity (kW) 1-Phase 1-Phase 3-Phase Loads (O & U, V, W) (U, V, W) (U, V, W) Terminal Terminal Terminal Terminal Terminal 1 set 3 sets 1 set 3 sets Total Total Electric Bulb, Heater, etc. -
Page 24: Simultaneous Use Of Welding And Generating
When the output selector switch is positioned to ECO and AC power is used, the circuit breaker trips off to shut down the circuit. Stop using AC power and follow the above proce- dures to restore the circuit breaker. (DGW311DM only) 10. Simultaneous Use of Welding and Generating The circuit breaker reacts on the AC power supply circuit only. -
Page 25: Checking And Maintenance
) indicates 2-Persons Dual Use. (DGW311DM only) <Caution> The simultaneous use of ECO welding and AC power is not available. (DGW311DM only) DGW311L-(W)380A, DGW311L-(W)400A, DGW311L-(W)415A : Limitation of AC Power Supply in the simultaneous use of welding and generating (50Hz) - Page 26 Use the hour meter as a guide for the operating time. Checking Items Startup Checking Time Check Every Every Every Every 1000 hrs 2000 hrs 200hrs 400hrs 50hrs Check and Supply Fuel • › Check and Supply Engine Oil • › Engine Oil Change •...
- Page 27 ‡ A Loosen and remove the oil filter, using an oil filter wrench. OIL GAUGE (YELLOW) ‡ B Smear a little engine oil on the rubber gasket of a new filter. ‡ C Screw the new filter into place and tighten it by hand until the gasket contact the seat.
-
Page 28: Long-Term Storage
as well) ‡ C Reassemble it back. <Caution> Be sure to check for any contaminants on the packing, whenever reinstalling the cup. Turn the fuel line valve lever • w OPEN• x after assembling, and check for any leak. Confirming no leak, turn the fuel line valve •... -
Page 29: Troubleshooting
If the generator/welder will not be used for more than two months, perform the following maintenance and storage procedures. ‡ @ Remove battery. ‡ A Change engine oil. ‡ B Drain fuel from fuel tank and fuel filter. ‡ C Clean all parts, cover the generator/welder, and keep it in the storage, away from dust and humidity. - Page 30 No AC output 1. Circuit breaker is to • w OFF• x 1. Turn to • w ON• x 2. Output selector switch is to• w ECO• x 2. Turn to • w SINGLE• x or • w DUAL• x 1.
-
Page 31: Engine Wiring Diagram
14. Engine Wiring Diagram... -
Page 32: Generator Wiring Diagram
15. Generator Wiring Diagram... - Page 37 Head Office : ‚ U • | ‚ Q • | ‚ P ‚ P • C ‚ n ‚ š ‚ • ‚ ‹ ‚ • • | ‚ m ‚ ‰ ‚ “ ‚ ˆ ‚ ‰ • C ‚...