Yamaha XC200T Service Manual page 51

CHAPTER 3
ENGINE OVERHAUL
ENGINE REMOVAL ............................................... 3-1
PREPARATION FOR REMOVAL .................................. 3-1
BATTERY LEAD ................................................ 3-2
AIR CLEANER CASE ............................................ 3-2
CARBURETOR HOSES .......................................... 3-3
CONNECTORS .................................................. 3-3
CONTROL CABLES ............................................. 3-3
ENGINE ........................................................ 3-4
CARBURETOR AND INTAKE MANIFOLD ......................... 3-5
MUFFLER ...................................................... 3-5
... FANCASE COVER AND AIR SHROUD ........................... 3-5
ENGINE DISASSEMBLY ........................................... 3-6
CYLINDER HEAD COVER AND CYLINDER HEAD ................. 3-6
CYLINDER AND PISTON ........................................ 3-7 __
PRIMARY SHEAVE AND V-BELT ................................ 3-8
CLUTCH HOUSING AND SECONDARY SHEAVE .................. 3-9
FLYWHEEL MAGNETO AND STARTER MOTOR ................. 3-10
REAR WHEEL AND MAINSTAND ............................... 3-10
STARTER CLUTCH AND CAMSHAFT ........................... 3-11
TRANSMISSION ............................................... 3-12
OIL PUMP .................................................... 3-12
CRANKCASE AND CRANKSHAFT .............................. 3-13
INSPECTION AND REPAIR ...................................... 3-14
CYLINDER HEAD COVER, ROCKER ARMS AND ROCKER
ARM SHAFTS ................................................. 3-14
PUSH RODS .................................................. 3-17
CYLINDER HEAD .............................................. 3-17
VALVE, VALVE GUIDE AND VALVE SEAT ...................... 3-18
CYLINDER .................................................... 3-26
PISTON, PISTON RING AND PISTON PIN ...................... 3-26
HYDRAULIC VALVE LIFTER .................................... 3-28
PRIMARY SHEAVE ............................................ 3-32
SECONDARY SHEAVE ......................................... 3-34
V-BELT ....................................................... 3-38
STARTER CLUTCH AND IDLE GEAR ........................... 3-38
CAMSHAFT ................................................... 3-40
TRANSMISSION ............................................... 3-41
OIL PUMP .................................................... 3-42
BALANCER WEIGHT .......................................... 3-43
CRANKSHAFT, CONNECTING ROD AND CRANKCASE .......... 3-44