Service Schedule, 20Res/Resl Models - Kohler 14/20RES Operation Manual

Residential/commercial generator sets
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3.1.2

Service Schedule, 20RES/RESL Models

System Component or Procedure
Fuel
Flexible lines and connections
Main tank supply level
Fuel piping
Lubrication
Oil level
Change oil
Replace filter
Crankcase breather hose
Oil cooler
Cooling
Air ducts, louvers
Exhaust System
Leakage
Insulation, fire hazards
Obstructions or combustible materials near
exhaust outlet
DC Electrical System
Battery charger operation, charge rate
Remove corrosion, clean and dry battery and
rack
Clean and tighten battery terminals and inspect
boots
Battery electrolyte level and specific gravity *
AC Electrical System
Tighten control and power wiring connections
Remote control system, if equipped
Visible wear or damage
Wire abrasions where subject to motion
Wire-cable insulation condition
Engine and Mounting
Visible wear or damage
Air cleaner service [
Spark plugs
Replace stepper motor coupling and bushing
Generator
Visible wear or damage
Exercise generator set
Brushes and collector ring
Measure and record resistance readings of
windings with insulation tester (Meggerr, with
SCR assembly or rectifier and load leads
disconnected)
General Condition of Equipment
Evidence of vibration, leakage, deterioration,
unusual or excessive noise or temperature
Interior of sound enclosure
* Not necessary for maintenance-free batteries.
[ Service more frequently under extremely dusty/dirty conditions.
Meggerr is a registered trademark of Biddle Instruments.
TP-6734 5/10
Visually
See
Inspect
Check
Section
X
X
X
3.2
X
X
X
3.5
X
3.6
X
X
X
X
3.7
X
X
X
X
X
X
X
X
X
X
X
3.4
150
3.3
150
X
D
X
X
X
X
Action
D
Authorized distributor/dealer only
R
Replace as necessary
Procedure
Change
Clean
Test
R
X
X
X
X
X
X
300
300
D
W
D
D
X
X
Section 3 Scheduled Maintenance
Frequency
Quarterly
Weekly
Yearly
8 hours or
before each use
Yearly or 150 hours
Yearly or 150 hours
Yearly or 500 hours
Yearly or 100 hours
Yearly
Weekly
Yearly
Weekly
Monthly
Yearly
Yearly
Yearly
Yearly
Monthly
Quarterly
Six Months
3 Years or 500 hours
Weekly
Yearly or hours shown
Yearly or hours shown
500 hours
Quarterly
Weekly
Yearly
3 Years
Weekly
Quarterly
31

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