Manifold Gas Pressure Adjustment; Pilot Checkout; Burner Instructions; Burner Air Shutter Adjustment - York SUNLINE MAGNUM DJ180 Installation Manual

175231-YIM-A-0706

MANIFOLD GAS PRESSURE ADJUSTMENT

Small adjustments to the high-fire gas flow may be
made by turning the pressure regulator adjusting screw
on the automatic gas valve.
Adjust as follows:
1. Remove the cap on the regulator. It's located next
to the push-on electrical terminals.
2. To decrease the gas pressure, turn the adjusting
screw counterclockwise.
3. To increase the gas pressure, turn the adjusting
screw clockwise.
The correct manifold pressure for these fur-
NOTE:
naces is 3.65 IWG ±0.3.
B U R N E R A S S E M B L Y B R A C K E T
C A R R Y - O V E R T U B E
FIGURE 26 - PROPER FLAME ADJUSTMENT

PILOT CHECKOUT

The pilot flame should envelope the end of the flame
sensor. To adjust pilot flame, (1) remove pilot adjust-
ment cover screw, (2) increase or decrease the clear-
ance for air to the desired level, (3) be sure to replace
cover screw after adjustment to prevent possible gas
leakage.
Unitary Products Group
F L A M E S E N S O R B U L B
1 / 8 " G A P B E T W E E N C A R R Y - O V E R
T U B E A N D F L A M E S E N S O R B U L B
Put the system into operation and observe through
complete cycle to be sure all controls function properly.

BURNER INSTRUCTIONS

To check or change burners, pilot or orifices, CLOSE
MAIN MANUAL SHUT-OFF VALVE AND SHUT OFF
ALL ELECTRIC POWER TO THE UNIT.
1. Remove the screws holding either end of the mani-
fold to the burner supports.
2. Open the union fitting in the gas supply line just
upstream of the unit gas valve and downstream
from the main manual shut-off valve.
3. Remove the gas piping closure panel.
4. Disconnect wiring to the gas valves and spark igni-
tors. Remove the manifold-burner gas valve
assembly by lifting up and pulling back.
FIGURE 27 - TYPICAL FLAME APPEARANCE
Burners are now accessible for service.
Reverse the above procedure to replace the assem-
blies. Make sure that burners are level and seat at the
rear of the heat exchanger.

BURNER AIR SHUTTER ADJUSTMENT

Adjust burner shutters so no yellow flame is observed
in the heat exchanger tubes.
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