Table of Contents
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DJ 036, 048 & 060
3, 4 & 5 NOMINAL TONS
13.40 to 13.50 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack-
age air conditioners with a common cabinet and a common
roof curb for the 3, 4 and 5 ton sizes. The units were
designed for light commercial and commercial applications.
They can easily be installed on a roof curb, slab, roof jack or
frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
Simplicity
TM
•
Control Board
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
Belt Drive Indoor Blower
•
CSA agency listing on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
•
Ten-year parts warranty on the gas-fired heat
exchangers.
036-21687-002-A-1105
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Related Manuals for York DJ 036
Summary of Contents for York DJ 036
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Page 1: Description
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Magnum™ units are convertible single pack- age air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. -
Page 2: Table Of Contents
DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES . -
Page 3: Product Nomenclature
036-21687-002-A-1105 PRODUCT NOMENCLATURE Unitary Products Group... - Page 4 PRODUCT NOMENCLATURE - Continued None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan &...
- Page 5 036-21687-002-A-1105 Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, &...
- Page 6 Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
- Page 7 036-21687-002-A-1105 WF Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil WK Intelli-Comfort w/Mod Link Controller, Technicoat Evap.
- Page 8 CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS &...
- Page 9 036-21687-002-A-1105 Novar ETC-3 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond.
- Page 10 QD Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels QG Simplicity Intelli-Comfort Controller, Technicoat Cond.
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Page 11: Features
• BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as SImplicity™ INTELLI- Comfort™, Novar, Honeywell, Johnson, and CPC. -
Page 12: Factory-Installed Options
Factory installed option only. • BAS - Building Automation System Controls Simplicity™ INTELLI-Comfort™ CONTROL - The York® Simplicity™ INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a... -
Page 13: Field-Installed Accessories
Simplicity™ INTELLI-Comfort™ with MOD LINK CON- • TROL - The York® Simplicity™ INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol. -
Page 14: Capacity Ratings - (Ari 210/240)
• ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the fin- ished roof. These full perimeter curbs meet the require- ments of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assem- bly. -
Page 15: Dj036 Indoor Sound Power Levels (Horizontal Ducted Inlet)
036-21687-002-A-1105 TABLE 4: DJ036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. -
Page 16: Vertical Ducted Inlet
TABLE 6: DJ036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. -
Page 17: Dj048 Indoor Sound Power Levels
036-21687-002-A-1105 TABLE 8: DJ048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. -
Page 18: Dj048 Indoor Sound Power Levels
TABLE 10: DJ048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. -
Page 19: Dj060 Indoor Sound Power Levels (Horizontal Ducted Inlet)
036-21687-002-A-1105 TABLE 12: DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) TABLE 13: DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) Unitary Products Group... -
Page 20: Dj060 Indoor Sound Power Levels (Vertical Ducted Inlet)
036-21687-002-A-1105 TABLE 14: DJ060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) TABLE 15: DJ060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) Unitary Products Group... -
Page 21: Dj036 Cooling Capacities (3 Ton)
036-21687-002-A-1105 TABLE 16: DJ036 COOLING CAPACITIES (3 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 1050 1200 1350 1500 1050 1200 1350 1500 1050 1200 1350 1500 The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Perfor- mance table for the kW of the supply air blower motor. -
Page 22: Dj048 Cooling Capacities (4 Ton)
TABLE 17: DJ048 COOLING CAPACITIES (4 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor. -
Page 23: Dj060 Cooling Capacities (5 Ton)
036-21687-002-A-1105 TABLE 18: DJ060 COOLING CAPACITIES (5 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 1600 1800 2000 2250 2500 1600 1800 2000 2250 2500 1600 1800 2000 2250 2500 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Perfor- mance table for the kW of the supply air blower motor. -
Page 24: Supply Air Blower Performance (Dj036 Belt Drive) - Side Duct Application
TABLE 19: SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT DRIVE) - SIDE DUCT APPLICATION FLOW WATTS ---- ---- ---- ---- ---- ---- ---- 1000 ---- ---- ---- 1100 0.39 1200 0.42 1300 0.45 1400 0.49 1500 0.53 1600 0.58 1700 0.65 1800 0.72 1900... -
Page 25: Supply Air Blower Performance (Dj036 Belt Drive) - Bottom Duct Application
036-21687-002-A-1105 TABLE 20: SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW WATTS ---- ---- ---- ---- ---- ---- ---- ---- 1000 ---- ---- ---- 1100 0.36 1200 0.40 1300 0.44 1400 0.49 1500 0.55 1600 0.61 1700 0.68 1800... -
Page 26: Supply Air Blower Performance (Dj048 Belt Drive) - Side Duct Application
TABLE 21: SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT DRIVE) - SIDE DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 ---- ---- ---- ---- ---- 1100 ---- ---- ---- ----... -
Page 27: Supply Air Blower Performance (Dj048 Belt Drive) - Bottom Duct Application
036-21687-002-A-1105 TABLE 22: SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 ---- ---- ---- ---- ---- 1100 ---- ---- ----... -
Page 28: Supply Air Blower Performance (Dj060 Belt Drive) - Side Duct Application
TABLE 23: SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT DRIVE) - SIDE DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1200 ---- ---- ---- ---- ---- 1300 ---- ---- ---- ----... -
Page 29: Supply Air Blower Performance (Dj060 Belt Drive) - Bottom Duct Application
036-21687-002-A-1105 TABLE 24: SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 ---- ---- ---- ---- ---- 1100 ---- ---- ----... -
Page 30: Belt Drive Blower Motor And Drive Data
TABLE 25: BELT DRIVE BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL RANGE SIZE DESIG- (RPM) FRAME NATION DJ036 600/920 1-1/2 1VL40 DJ048 790/1120 1-1/2 1VL40 DJ060 850/1220 1-1/2 1VL40 1. All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device. -
Page 31: Electrical Data - Dj036, 048 & 060 Belt Drive W/O Powered Convenience Outlet
036-21687-002-A-1105 TABLE 28: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.3 68.0 230-1-60 11.3 68.0 208-3-60 68.0 DJ036 230-3-60 68.0 460-3-60 34.0 575-3-60 26.0 208-1-60 15.4 86.0 230-1-60 15.4 86.0... - Page 32 TABLE 28: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 DJ060 230-3-60 17.3 123.0 460-3-60 70.0 575-3-60 53.0 1. HACR Type per NEC. 2.
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Page 33: Electrical Data - Dj036, 048 & 060 Belt Drive With Powered Convenience Outlet
036-21687-002-A-1105 TABLE 29: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.3 68.0 230-1-60 11.3 68.0 208-3-60 68.0 DJ036 230-3-60 68.0 460-3-60 34.0 575-3-60 26.0 208-1-60 15.4 86.0 230-1-60 15.4 86.0... - Page 34 TABLE 29: ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET (CONT) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 DJ060 230-3-60 17.3 123.0 460-3-60 70.0 575-3-60 53.0 1. HACR Type per NEC. 2.
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Page 35: Physical Data
036-21687-002-A-1105 TABLE 30: PHYSICAL DATA MODELS Centrifugal Blower (Dia. x Wd. in.) EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) Quantity Per Unit (15” X 20” X 1” or 2“) Quantity Per Unit (14” X 25” X 1” or 2“) FILTERS CHARGE TABLE 31: ELECTRIC HEAT CORRECTION... -
Page 36: Typical Field Power & Control Wiring
COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL TERMINALS STRIP TB1 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1 LED 2... -
Page 37: Unit Dimensions (3 - 5 Ton Cooling Only/ Electric Heat) Front View
036-21687-002-A-1105 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Unitary Products Group... -
Page 38: Unit With Economizer Rainhood
FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD 036-21687-002-A-1105 DETAIL “A” DETAIL “B” Unitary Products Group... -
Page 39: Unit Dimensions (Rear View)
036-21687-002-A-1105 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FILTER ACCESS BLOWER MOTOR ACCESS DOT PLUGS FIELD-SUPPLIED DISCONNECT SWITCH LOCATION MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the blower housing inside the blower compartment) WIRING ENTRY (See Detail “B”) DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR UNIT WITH “BELT-DRIVE”... -
Page 40: Typical Applications
036-21687-002-A-1105 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group... -
Page 41: Four And Six Point Loading
036-21687-002-A-1105 BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 35: DJ 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DJ036 Cooling/ Electric DJ036N04 DJ036D06 DJ036N08 DJ036D10 DJ048 Cooling/ Electric DJ048(D,N)06 DJ048(D,N)10 DJ060 Cooling/ Electric... -
Page 42: Roof Curb Dimensions
TABLE 37: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11 - ROOF CURB DIMENSIONS DJ (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper 036-21687-002-A-1105 3 TON... -
Page 43: Guide Specifications
036-21687-002-A-1105 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single pack- age units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. - Page 44 brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: Independent fixed-orifice or thermally operated expansion devices. Filter drier/strainer to eliminate any moisture or for- eign matter.
- Page 45 036-21687-002-A-1105 OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are inter- locked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG.
- Page 46 036-21687-002-A-1105 Unitary Products Group...
- Page 47 036-21687-002-A-1105 Unitary Products Group...
- Page 48 Subject to change without notice. Printed in U.S.A. Copyright © 2005 by Unitary Products Group. All rights reserved. Unitary Products Group Supersedes: 036-21687-001-A-0605 5005 York Drive 036-21687-002-A-1105 Norman 73069...