York DM 036 Technical Manual

York DM 036 Technical Manual

Single package gas/electric units and single package air conditioners
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DM 036, 048, 060 & 072
3, 4, 5 & 6 NOMINAL TONS
10.0 SEER (3, 4 & 5 TONS), 9.0 EER (6 TONS)
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

YORK Sunline 2000™ units are convertible single package
air conditioners with a common cabinet and a common roof
curb for the 3, 4, 5 and 6 ton sizes. The units were designed
for light commercial and commercial applications. They can
easily be installed on a roof curb, slab, roof jack or frame.
All units include:
Powder Paint finish that meets ASTM-B-117 750 hour
salt spray standards
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Manufactured under the quality standards of ISO9001
TM
Control Board
S i m p l i c i t y
Copper tube/aluminum fin coils
Easy access to all components
Rigging holes in base rails for lifting
Fork lift slots on three sides
Single point power connection
Complete factory package - tested, charged and wired
CSA agency listing on all units
WARRANTY
Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
Ten-year parts warranty on the gas-fired heat
exchangers.
036-21502-002-A-0303

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Summary of Contents for York DM 036

  • Page 1: Description

    FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline 2000™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and 6 ton sizes. The units were designed for light commercial and commercial applications.
  • Page 2: Table Of Contents

    DESCRIPTION ......1 PRODUCT NOMENCLATURE....3 FEATURES .
  • Page 3: Product Nomenclature

    036-21502-002-A-0303 PRODUCT NOMENCLATURE Gas Heat Options Electric Heat Options Unitary Products Group...
  • Page 4 PRODUCT NOMENCLATURE - Continued None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch Bottom Condensate Pan Hinged Filter Door &...
  • Page 5 036-21502-002-A-0303 Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Phase Monitor, &...
  • Page 6 Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch Johnson UNT Controller, DFS, APS & Phase Monitor Johnson UNT Controller, DFS, APS & Coil Guard Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil Johnson UNT Controller, DFS, APS, Technicoat Cond.
  • Page 7 036-21502-002-A-0303 Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
  • Page 8: Features

    • BAS Controls - York’s Sunline™ series units offer fac- tory mounted BAS controls such as Novar, Honeywell, Johnson, and CPC.
  • Page 9: Factory-Installed Options

    036-21502-002-A-0303 FIGURE 1: UNIT CUTAWAY FACTORY-INSTALLED OPTIONS • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
  • Page 10: Field-Installed Accessories

    • COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit. • STAINLESS STEEL HEAT EXCHANGER - For applica- tions in corrosive environments, this option provides a full stainless steel heat exchanger assembly.
  • Page 11: Sound Power Rating

    036-21502-002-A-0303 TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE SPEED 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 2,200 HIGH 1.35 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.
  • Page 12: Dm036 Cooling Capacities (3 Ton)

    TABLE 4: DM036 COOLING CAPACITIES (3 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F TEMPERATURE OF AIR ON CONDENSER COIL 85°F SENSIBLE CAPACITY TOTAL ENTERING DRY BULB, °F CAP.
  • Page 13: Dm048 Cooling Capacities (4 Ton)

    036-21502-002-A-0303 TABLE 5: DM048 COOLING CAPACITIES (4 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F Unitary Products Group TEMPERATURE OF AIR ON CONDENSER COIL 85°F SENSIBLE CAPACITY TOTAL ENTERING DRY BULB, °F CAP.
  • Page 14: Dm060 Cooling Capacities (5 Ton)

    TABLE 6: DM060 COOLING CAPACITIES (5 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F TEMPERATURE OF AIR ON CONDENSER COIL 85°F SENSIBLE CAPACITY TOTAL ENTERING DRY BULB, °F CAP.
  • Page 15: Dm072 Cooling Capacities (6 Ton)

    036-21502-002-A-0303 TABLE 7: DM072 COOLING CAPACITIES (6 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F Unitary Products Group TEMPERATURE OF AIR ON CONDENSER COIL 85°F SENSIBLE CAPACITY TOTAL ENTERING DRY BULB, °F CAP.
  • Page 16: Supply Air Blower Performance (3 Ton Belt Drive) - Side Duct Application

    036-21502-002-A-0303 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION Unitary Products Group...
  • Page 17: Supply Air Blower Performance (4 Ton Belt Drive) - Side Duct Application

    036-21502-002-A-0303 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION Unitary Products Group...
  • Page 18: Supply Air Blower Performance (5 Ton Belt Drive) - Side Duct Application

    036-21502-002-A-0303 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION Unitary Products Group...
  • Page 19: Supply Air Blower Performance (6 Ton Belt Drive) - Side Duct Application

    036-21502-002-A-0303 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION Unitary Products Group...
  • Page 20: Supply Air Blower Performance (3 - 6 Ton Direct Drive)

    TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (3 - 6 TON DIRECT DRIVE) - SIDE DUCT APPLICATION TABLE 13: BELT DRIVE BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL RANGE SIZE DESIG- (RPM) FRAME NATION 3 TON 790/1120 1 1/2 1VL40 4 TON 790/1120 1 1/2...
  • Page 21: Pg. # 14 Static Resistances

    036-21502-002-A-0303 TABLE 14: STATIC RESISTANCES TABLE 15: ELECTRIC HEATER CFM LIMITATIONS Unitary Products Group...
  • Page 22 036-21502-002-A-0303 TABLE 16: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 23 036-21502-002-A-0303 TABLE 17: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 24: Electrical Data - Dm036 & 048 Belt Drive Without Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 18: ELECTRICAL DATA - DM036 & 048 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 25: Electrical Data - Dm060 & 072 Belt Drive Without Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 19: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 26: Electrical Data - Dm036 & 048 Direct Drive With Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 20: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 27: Electrical Data - Dm060 & 072 Direct Drive With Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 21: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 28: Electrical Data - Dm036 & 048 Belt Drive With Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 22: ELECTRICAL DATA - DM036 & 048 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 29: Electrical Data - Dm060 & 072 Belt Drive With Powr'd Convenience Outlet

    036-21502-002-A-0303 TABLE 23: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Unitary Products Group...
  • Page 30: Physical Data

    TABLE 24: PHYSICAL DATA MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) FILTERS CHARGE TABLE 25: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) Rows Deep Fins Per Inch Face Area (Sq.
  • Page 31: Wiring

    036-21502-002-A-0303 FIGURE 2: TYPICAL FIELD POWER & CONTROL WIRING Unitary Products Group TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTEC- TION AND WIRING. TYPICAL CONTROL WIRING...
  • Page 32: Unit Dimensions (3 - 6 Ton Cooling Only/ Electric Heat) Front View

    FIGURE 3: UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4: UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW 036-21502-002-A-0303 Unitary Products Group...
  • Page 33: Unit With Economizer Rainhood

    036-21502-002-A-0303 FIGURE 5: UNIT WITH ECONOMIZER RAINHOOD FIGURE 6: UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group...
  • Page 34: Unit Dimensions (Rear View)

    FIGURE 7: UNIT DIMENSIONS (REAR VIEW) FIGURE 8: DISCONNECT/BLOWER ACCESS LOCATION TABLE 27: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) 7/8” KO Control Wiring 2” KO 1 1-5/8” KO 1-1/2” KO 1. Opening in the bottom to the unit can be located by the side in the insulation.
  • Page 35: Typical Applications

    036-21502-002-A-0303 FIGURE 9: TYPICAL APPLICATIONS Unitary Products Group...
  • Page 36: Four And Six Point Loading

    FIGURE 10: FOUR AND SIX POINT LOADING TABLE 29: DM 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DM036 Cooling/ Electric DM036N04 DM036N08 DM048 Cooling/ Electric DM048N06 DM048N10 DM060 Cooling/ Electric DM060N08 DM060N10 DM072 Cooling/ Electric DM072N08 DM072N10 TABLE 30: DM 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DM036 Cooling/ Electric...
  • Page 37: Roof Curb Dimensions

    036-21502-002-A-0303 TABLE 32: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11: ROOF CURB DIMENSIONS Unitary Products Group DM (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper Belt-Drive Blower...
  • Page 38: Guide Specifications

    GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline 2000 units are convertible single package- units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 39 036-21502-002-A-0303 internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: Independent fixed-orifice expansion devices. Filter drier/strainer to eliminate any moisture or for- eign matter.
  • Page 40 BAS READY ECONOMIZER (BELIMO ACTUATOR WITHOUT A CONTROLLER) • HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS • 2" PLEATED FILTERS • DISCONNECT SWITCH • SUPPLY AIR SMOKE DETECTOR • RETURN AIR SMOKE DETECTOR Supersedes: 036-21502-001-A-0103 5005 York Drive 036-21502-002-A-0303 Norman 73069...

This manual is also suitable for:

Dm 072Dm 060

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